CN101608359A - The preparation method of viscose air jet spinning home textile product - Google Patents
The preparation method of viscose air jet spinning home textile product Download PDFInfo
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- CN101608359A CN101608359A CNA2009100548636A CN200910054863A CN101608359A CN 101608359 A CN101608359 A CN 101608359A CN A2009100548636 A CNA2009100548636 A CN A2009100548636A CN 200910054863 A CN200910054863 A CN 200910054863A CN 101608359 A CN101608359 A CN 101608359A
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Abstract
The preparation method of viscose air jet spinning home textile product, with the textile fabric that contains viscose is that raw material adopts the air-jet spinning technology to produce yarn, comprise damping, blowing, comb and parallel cotton fibers prior to spinning, drafting, spinning production process, textile fabric also contains cotton fiber, by weight percentage, described viscose is 60%, and the cotton fiber ratio is 40%.Perhaps viscose is 60%, and polyster fibre is 40%.Perhaps viscose is 50%, and polyster fibre is 20%, and cotton fiber is 30%.It is soft excessively that the present invention has overcome viscose product feel, and fabric does not have the shortcoming of body bone.
Description
Technical field
The present invention relates to a kind of home textile product of viscose, be specifically related to a kind of preparation method of viscose air jet spinning home textile product, belong to tame spinning technique field.
Background technology
The air-jet spinning technology is created at the seventies in 20th century, but practical spinning equipment just becomes ripe the eighties.Du pont companies in 1963 have at first been developed the patent of jet twisting wraping spinning method, and it adopts single injector twisting, but can not continue development because of yarn strength is high and last.The Japan village field company sir jet spinning machines that begins one's study early 1970s, released the No.801 type sir jet spinning machines of suitable spinning 38mm fiber first in 1981, the highest spinning speed can reach 180m/min, counter extensioin system in 1988 and nozzle arrangements etc. carry out releasing the No.802 type after the technological improvement, spinning speed 300m/min, the No.802H type released one after another again after 1992, No.802HR type sir jet spinning machines, the highest spinning speed can reach 300m/min, and no matter equipment at this moment is at drafting system, the spinning suiting fiber, all there has been further raising aspect such as yield and quality and automation.The total Air-Jet Spinning equipment in the whole world is about 280,000 according to statistics, is distributed in 46 countries and regions, and its Middle and North America accounts for 73%, and the Asia accounts for 19%, middle South America, Europe, the big profit of Australia, Asia etc. account for 8%.The U.S. has the maximum country of sir jet spinning machines, accounts for 70% of whole world total amount.This is because the advantage that the Air-Jet Spinning operation is short, efficient is high, recruitment economizes, the project of being first developed as textile industry by the U.S..The data introduction is arranged, and U.S.'s spindle sum and practitioner be in continuous minimizing in recent years, but output of textile prod-uct increases, and its reason is exactly that Air-Jet Spinning and the revolving cup of having greatly developed high-tech spin when RING SPINNING is eliminated in compression.
The core advantage of air-jet spinning is that output is big, flow process is short, recruitment is few.Therefore developed country's application is more in the world at present, and the U.S. uses the Air-Jet Spinning yarn than country early, and its bed is upward with in the textiles, and what 50% use was arranged is the Air-Jet Spinning yarn.Air-jet spinning is the novel spinning method of a kind of uniqueness in the field of spinning now, has advantages such as technological process is short, speed is fast, output is high, resultant yarn filoplume is few.
The introduction of domestic Air-Jet Spinning equipment and use be morning, and China introduced sir jet spinning machines first from 1985, apart from modern existing 20 years, still was subjected to the restriction of downstream product application, and China's Advances in Jet Spinning is slow.At present also not by spin, weave, printing and dyeing and garment enterprise be familiar with, and also is not familiar with by market development personnel and product design personnel, application surface is narrow, the advantage of Air-Jet Spinning is not fully exerted, and does not have corresponding distinguishing products to be applied.Just recent years, be accompanied by the air-jet spinning Products Development, air-jet spinning just grows up gradually.
The resultant yarn mechanism of air-jet spinning: be the high speed swirling eddy field that utilizes double-stage nozzle, the outer fibrae marginatae of fiber assembly is blown sth. made by twisting, it is produced inner fiber coat, thereby form yarn.The yarn texture of air-jet spinning: be composite structured, promptly a part of fiber is parallel non-twist, as heart yarn; Another part fiber then looping in the outer rim of heart yarn.
Air-jet spinning is the spinning method of a kind of high yield and high quality in the current spinning technique, and through the development of more than two decades, technology is comparative maturity, and in continuous development.At present, existing many producers will introduce the content of sir jet spinning machines as next step technological transformation.China is a cotton spinning big country, have cotton spinning spindle 100,000,000 ingots nearly, and Air-Jet Spinning only accounts for 0.4% of total spinning capacity, and therefore, on the whole, the development of China's air-jet spinning lags significantly behind the U.S. or Asia other countries.Its reason is except the input problem, and the air-jet spinning raw material is the another one restraining factors.
The structural behaviour research for jet spun yarn at present also mainly centers on cotton, and on the traditional materials such as polyester-cotton blend, the aspect of cellulosic fibre also is not very comprehensive at present, and this project is placed on eye in the exploitation of viscose glue air jet spinning home textile product has novelty preferably.Viscose product feel is soft excessively, and fabric does not have the shortcoming of body bone, does not still have at present the Air-Jet Spinning technology of viscose, the present invention by the Air-Jet Spinning technology system's tackling key problem, solve the key technology of viscose home textile product exploitation.Therefore this project can play demonstration and popularizing action preferably to the exploitation of Air-Jet Spinning viscose glue home textile product.
Summary of the invention
Technical problem solved by the invention, it is soft excessively to have overcome viscose product feel by the Air-Jet Spinning technology, and fabric does not have the shortcoming of body bone, and a kind of preparation method of viscose air jet spinning home textile product is provided.
The technical problem that will solve required for the present invention can be achieved through the following technical solutions:
The preparation method of viscose air jet spinning home textile product comprises damping, blowing, comb and parallel cotton fibers prior to spinning, drafting, spinning, in process starching, weaving and dyeing production process, be processed into home textile product, it is characterized in that, be that raw material adopts the air-jet spinning technology to produce yarn with the textile fabric that contains viscose
Blowing: the face of opening adopts dredges the pin type hired roughneck, and spacing for cotton roller and hired roughneck is 11 ± 1mm;
Comb and parallel cotton fibers prior to spinning: cutting apart spaces is that 0.2-0.35mm, the spacing of cylinder and cover plate are 14,12,10,8,6mm;
Spinning: roller gauge 39mm, pressurization 25 ± 1cm, the total draft multiple is 170, the dominant draft multiple is 30;
Jet-propelled spinning machine the second to the first nozzle exit pressure is than being 3.5-4.5:2.5.
Textile fabric also contains cotton fiber, and by weight percentage, described viscose is 60%, and the cotton fiber ratio is 40%.
Textile fabric also contains terylene, and by weight percentage, described viscose is 60%, and polyster fibre is 40%.
Textile fabric also contains terylene and cotton fiber, and by weight percentage, described viscose is 50%, and polyster fibre is 20%, and cotton fiber is 30%.
It is changing factor for selected second nozzle exit pressure of the influence of viscose air jet spinning yarn, yam count that the present invention studies technological parameter, observes the influence of pressure and yam count variation for the every index of yarn.
The research raw material influences the air-jet spinning raw material for the Air-Jet Spinning yarn property, except viscose, has also selected for use to wash/cotton, cotton and terylene, the relatively difference of jet spun yarn performance between the different material.
Also the research application viscose carries out the yarn property difference of different spinning systems under the spinning material unanimity, use different spinning systems, the relatively difference between viscose glue Air-Jet Spinning and other spinning system viscose glue yarns, thereby the quality of understanding viscose glue Air-Jet Spinning yarn property.
Beneficial effect of the present invention:
It is soft excessively to The present invention be directed to viscose product feel, and fabric does not have the shortcoming of body bone, by the Air-Jet Spinning technology system tackling key problem, solve the key technology of viscose home textile product exploitation.
Therefore this project can play demonstration and popularizing action preferably to the exploitation of Air-Jet Spinning viscose glue home textile product.
The specific embodiment
In order to make technological means of the present invention, creation characteristic, to reach purpose and effect is easy to understand,, further set forth the present invention below in conjunction with specific embodiment.
Embodiment 1
The preparation method of viscose air jet spinning home textile product, comprise damping, blowing, comb and parallel cotton fibers prior to spinning, drafting, spinning, through starching, weaving and dyeing production process, be processed into home textile product, be that raw material adopts the air-jet spinning technology to produce yarn with the textile fabric that contains viscose.
Air-jet spinning technological process of the present invention:
A002D type griping cotton machine → A006B type cotton blender machine → FA02226 type multi-mixer → → FA106 type opener → A036BS type opener → A092AST type cotton feeder → → A076 type lapper → A186F type carding machine → A272F type drawing frame → → A272F type drawing frame → No.802HRMJs type sir jet spinning machines
(1) the research technological parameter is a changing factor for selected second nozzle exit pressure of the influence of viscose air jet spinning yarn, yam count, observes the influence of pressure and yam count variation for the every index of yarn.
The selection of nozzle exit pressure:
At first study under the nozzle exit pressure change situation, the difference of yarn property, experiment keeps first nozzle exit pressure constant, changes second nozzle exit pressure.
Table 1 nozzle exit pressure parameter
Other technological parameter of table 2 Air-Jet Spinning
| Technological parameter | Number 60 s |
| The total draft multiple | ??170 |
| The dominant draft multiple | ??30 |
| Spinning speed (m/min) | ??200 |
| The feeding ratio | ??0.97 |
| Reel and compare | ??1.0 |
| First nozzle is to the front roller N1-F/R (mm) that spaces | ??39 |
| Collector width (mm) | ??2 |
| Apron spring pressure (kg) | ??3 |
| The nozzle model | ??H-H 3 |
(2) the research raw material for the Air-Jet Spinning yarn property influence the air-jet spinning raw material, except viscose, also selected for use to wash/cotton, cotton and terylene, the relatively difference of jet spun yarn performance between the different material.
Textile fabric also contains cotton fiber, and by weight percentage, described viscose is 60%, and the cotton fiber ratio is 40%.
Textile fabric also contains terylene, and by weight percentage, described viscose is 60%, and polyster fibre is 40%.
Textile fabric also contains terylene and cotton fiber, and by weight percentage, described viscose is 50%, and polyster fibre is 20%, and cotton fiber is 30%.
(3) the research application viscose carries out the yarn property difference of different spinning systems under the spinning material unanimity, use different spinning systems, the relatively difference between viscose glue Air-Jet Spinning and other spinning system viscose glue yarns, thereby the quality of understanding viscose glue Air-Jet Spinning yarn property.
Air-jet spinning spins with revolving cup and waits other novel spinning to compare, and it is fit to the thinner yarn of spinning, is generally 20～10tex.The cloth cover of jet spun yarn fabric is evenly plentiful, stiffening simultaneously, and DIMENSIONAL STABILITY is good, and ANTIPILLING and dyeability are because its special yarn formation structure also has good moisture absorption, quick-drying energy.
The basic mechanical design feature index of the product that the present invention produces:
Weaving finished product size changing rate: warp-wise≤3.0%, broadwise≤3.0%,
Bleach product whiteness: 〉=90;
Weaving finished product COLOR FASTNESS: washable (variable color, staining) 〉=3-4 level,
Perspiration resistance (variable color, staining) 〉=3-4 level,
Anti-dry friction 〉=3-4 level, moisture-proof friction 〉=3 grade;
Weaving finished product content of formaldehyde :≤75mg/kg.
More than show and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (4)
1, the preparation method of viscose air jet spinning home textile product, comprise damping, blowing, comb and parallel cotton fibers prior to spinning, drafting, spinning, in process starching, weaving and dyeing production process, be processed into home textile product, it is characterized in that, with the textile fabric that contains viscose is that raw material adopts the air-jet spinning technology to produce yarn
Blowing: the face of opening adopts dredges the pin type hired roughneck, and spacing for cotton roller and hired roughneck is 11 ± 1mm;
Comb and parallel cotton fibers prior to spinning: cutting apart spaces is that 0.2-0.35mm, the spacing of cylinder and cover plate are 14,12,10,8,6mm;
Spinning: roller gauge 1mm, pressurization 25 ± 1cm, the total draft multiple is 170, the dominant draft multiple is 30;
Jet-propelled spinning machine the second to the first nozzle exit pressure is than being 3.5-4.5: 2.5.
2, the preparation method of viscose air jet spinning home textile product according to claim 1 is characterized in that, textile fabric also contains cotton fiber, and by weight percentage, described viscose is 60%, and the cotton fiber ratio is 40%.
3, the preparation method of viscose air jet spinning home textile product according to claim 1 is characterized in that, textile fabric also contains terylene, and by weight percentage, described viscose is 60%, and polyster fibre is 40%.
4, the preparation method of viscose air jet spinning home textile product according to claim 1 is characterized in that, textile fabric also contains terylene and cotton fiber, and by weight percentage, described viscose is 50%, and polyster fibre is 20%, and cotton fiber is 30%.
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| CNA2009100548636A CN101608359A (en) | 2009-07-16 | 2009-07-16 | The preparation method of viscose air jet spinning home textile product |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101956275A (en) * | 2010-07-30 | 2011-01-26 | 浙江中纺新天龙纺织科技有限公司 | Process for producing controllable micropore polyester fiber fabric |
| CN102433631A (en) * | 2011-09-15 | 2012-05-02 | 际华三五零九纺织有限公司 | Method for producing 40s Siro spun yarns by using Antifrayon fire-retardant fibers |
| CN103266379A (en) * | 2013-05-21 | 2013-08-28 | 南通市苏中纺织有限公司 | Blended yarn of cotton fiber, mucilage and Dacron |
| CN105133111A (en) * | 2015-07-24 | 2015-12-09 | 吴江京奕特种纤维有限公司 | Blended yarn production technology by vortex spinning |
| CN105442146A (en) * | 2014-08-25 | 2016-03-30 | 上海水星家用纺织品股份有限公司 | Copper ion-containing long-acting antibiotic home textile suite fabric and manufacture method thereof |
| CN105755659A (en) * | 2016-04-05 | 2016-07-13 | 江阴芗菲服饰有限公司 | Vortex spinning knitted fabric with stranded yarn effects |
| CN109680513A (en) * | 2019-02-15 | 2019-04-26 | 四川省宜宾惠美线业有限责任公司 | A kind of colouring method of scribbled |
| CN115161842A (en) * | 2022-08-15 | 2022-10-11 | 罗莱生活科技股份有限公司 | Seaweed modified fiber blended fabric and preparation method thereof |
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2009
- 2009-07-16 CN CNA2009100548636A patent/CN101608359A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101956275A (en) * | 2010-07-30 | 2011-01-26 | 浙江中纺新天龙纺织科技有限公司 | Process for producing controllable micropore polyester fiber fabric |
| CN102433631A (en) * | 2011-09-15 | 2012-05-02 | 际华三五零九纺织有限公司 | Method for producing 40s Siro spun yarns by using Antifrayon fire-retardant fibers |
| CN102433631B (en) * | 2011-09-15 | 2014-04-02 | 际华三五零九纺织有限公司 | Method for producing 40s Siro spun yarns by using Antifrayon fire-retardant fibers |
| CN103266379A (en) * | 2013-05-21 | 2013-08-28 | 南通市苏中纺织有限公司 | Blended yarn of cotton fiber, mucilage and Dacron |
| CN105442146A (en) * | 2014-08-25 | 2016-03-30 | 上海水星家用纺织品股份有限公司 | Copper ion-containing long-acting antibiotic home textile suite fabric and manufacture method thereof |
| CN105442146B (en) * | 2014-08-25 | 2017-12-29 | 上海水星家用纺织品股份有限公司 | A kind of copper ion long acting antibiotic home textile external member fabric and preparation method thereof |
| CN105133111A (en) * | 2015-07-24 | 2015-12-09 | 吴江京奕特种纤维有限公司 | Blended yarn production technology by vortex spinning |
| CN105755659A (en) * | 2016-04-05 | 2016-07-13 | 江阴芗菲服饰有限公司 | Vortex spinning knitted fabric with stranded yarn effects |
| CN109680513A (en) * | 2019-02-15 | 2019-04-26 | 四川省宜宾惠美线业有限责任公司 | A kind of colouring method of scribbled |
| CN115161842A (en) * | 2022-08-15 | 2022-10-11 | 罗莱生活科技股份有限公司 | Seaweed modified fiber blended fabric and preparation method thereof |
| CN115161842B (en) * | 2022-08-15 | 2023-08-15 | 罗莱生活科技股份有限公司 | Seaweed modified fiber blended fabric and preparation method thereof |
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Open date: 20091223 |