CN101603356A - The flat roof structure of structural heat-insulation plate and this structural heat-insulation plate of employing - Google Patents

The flat roof structure of structural heat-insulation plate and this structural heat-insulation plate of employing Download PDF

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Publication number
CN101603356A
CN101603356A CNA2009101497932A CN200910149793A CN101603356A CN 101603356 A CN101603356 A CN 101603356A CN A2009101497932 A CNA2009101497932 A CN A2009101497932A CN 200910149793 A CN200910149793 A CN 200910149793A CN 101603356 A CN101603356 A CN 101603356A
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CN
China
Prior art keywords
insulation plate
structural heat
structural
intermediate layer
flat roof
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CNA2009101497932A
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Chinese (zh)
Inventor
杰弗里·M·塔拉巴
埃米尔·M·塔拉巴
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Thermapan Structural Insulated Panels Inc
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Thermapan Structural Insulated Panels Inc
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Filing date
Publication date
Application filed by Thermapan Structural Insulated Panels Inc filed Critical Thermapan Structural Insulated Panels Inc
Publication of CN101603356A publication Critical patent/CN101603356A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • E04D3/351Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
    • E04D3/352Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material at least one insulating layer being located between non-insulating layers, e.g. double skin slabs or sheets
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • E04D13/04Roof drainage; Drainage fittings in flat roofs, balconies or the like
    • E04D13/0404Drainage on the roof surface
    • E04D13/0481Drainage guiding provisions, e.g. deflectors or stimulation by inclined surfaces
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • E04D13/16Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
    • E04D13/1687Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure the insulating material having provisions for roof drainage
    • E04D13/1693Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure the insulating material having provisions for roof drainage the upper surface of the insulating material forming an inclined surface

Abstract

A kind of flat roof structure that is used for the structural heat-insulation plate of flat roof structure and adopts this structural heat-insulation plate, this structural heat-insulation plate comprises upper and lower deck and the intermediate layer between the deck of described upper and lower.The shape in this intermediate layer is configured such that upper structural layer is with respect to substantially horizontal face tilt when this structural heat-insulation plate is installed in the flat roof structure.

Description

The flat roof structure of structural heat-insulation plate and this structural heat-insulation plate of employing
Technical field
Present invention relates in general to building structure, particularly a kind of structural heat-insulation plate and the flat roof structure that adopts this structural heat-insulation plate.
Background technology
In the past, in the not in-problem warm dry area of ponding that causes owing to precipitation, flat roof or horizontal roof were adopted in commercial and housing construction usually.Recently, at the climate of cold humidity, flat roof begins to prevail.Different with pitched roof, the drainage effect on flat roof is poor, makes it more be easy to generate leakage problems.At sough,, need in flat roof, adopt complicated waterproof construction usually in order to tackle drainage problem.In commercial building, on flat roof, gutter is set sometimes, the snow-broth of rainwater and thawing is collected and guiding water flows down from the roof.
For example, people's such as Paquette U.S. Patent No. 5144782 discloses a kind of drainage system, and it can collect the heat insulation flat roof water between the film up and down.The net that constitutes with crossed grooves at the insulating board between the film up and down is arranged on the place, top and bottom of film up and down.The passage that groove Netcom crosses the passage that runs through insulating board or is configured in the insulating board joint communicates with each other.These grooves and passage provide drainage groove for all by the water of last film under last perforate membrane oozes.The gutter sealing of bottom also is opened on down on the film, to drain the water that drainage groove is collected.Dewatering installation helps to prevent the deterioration of insulating board and water to compile the overload problem that may cause.
Though this drain structure is very effective to flat roof structure draining, it has obviously increased the complexity of building structure, thereby has improved cost, causes in many environment no longer suitable.Should recognize that the substitute technology that improves flat roof drainage performance is necessary.
Therefore, at least one purpose of the present invention roof structure of providing a kind of new structure insulating board and adopting this structural heat-insulation plate.
Summary of the invention
In view of the above, one aspect of the present invention provides a kind of structural heat-insulation plate that is used for flat roof structure, comprise upper and lower deck and the intermediate layer between this upper and lower deck, the shape in this intermediate layer is configured such that this upper structural layer is inclined relative to horizontal when this structural heat-insulation plate is installed in the flat roof structure.
In one embodiment, the shape in this intermediate layer is configured such that this upper structural layer with respect to the horizontal plane tilts along multi-direction (multiple dimensions).This upper structural layer is can be along the direction substantial linear of approximate vertical ground downward-sloping or be bent downwardly along different directions.In another embodiment, the shape in this intermediate layer is configured to make this upper structural layer downward-sloping along a single direction substantial linear ground substantially.
In one form, this intermediate layer directly is clipped between upper structural layer and the substructure layer.This upper and lower Laminate construction thickness is selected according to the fire resistance rating that its structural heat-insulation plate requires.The thickness of each upper and lower deck can be about 1/8 " to about 1 1/ 8" scope in.The minimum thickness in this intermediate layer can be about 1 " and maximum ga(u)ge can be about 16 ".
According to another aspect of the present invention, a kind of flat roof structure is provided, it comprises the structural heat-insulation plate of polylith adjacency, each block structure insulating board is across at least one pair of adjacent wattle of this flat roof structure and limit the topping material of the paying rent superincumbent top face of mating formation of mating formation, this structural heat-insulation plate is configured such that the top face of mating formation is non-level, to improve drainability.
In one form, the structural heat-insulation plate is arranged at least a in end and the side opposite side of end, and adjacent structural heat-insulation plate has engagement formation.Sealer has sealed the slit between the adjacent structure insulating board.
According to another aspect of the present invention, a kind of structural heat-insulation plate is provided, comprises the intermediate layer, this intermediate layer is sandwiched between first and second decks and is adhered on first and second decks, the varied in thickness in this intermediate layer makes that this first and second deck is not parallel.
Description of drawings
With reference to accompanying drawing, embodiment is carried out more detailed description, wherein
Fig. 1 is the vertical view that adopts the flat roof structure of structural heat-insulation plate;
Fig. 2 is the lateral view of Fig. 1 roof structure;
Fig. 3 is the partial enlarged view of Fig. 2;
Fig. 4 is the stereogram of the ingredient (a block structure insulating board) of the flat roof structure of Fig. 1;
Fig. 5 is the sectional drawing of Fig. 4 along the 5-5 line;
Fig. 6 is the sectional drawing of Fig. 4 along the 6-6 line;
Fig. 7 is the vertical view that another kind is used for the structural heat-insulation plate of flat roof structure;
Fig. 8 is the sectional drawing of Fig. 7 along the 8-8 line;
Fig. 9 is the sectional drawing of Fig. 7 along the 9-9 line;
Figure 10 is another vertical view that is used for the structural heat-insulation plate of flat roof structure;
Figure 11 is the sectional drawing of Figure 10 along the 11-11 line;
Figure 12 is the sectional drawing of Figure 10 along the 12-12 line;
Figure 13 is the enlarged side view of the part of adjacent structural heat-insulation plate, shows a kind of substituting joint; And
Figure 14 is the enlarged side view of the part of adjacent structural heat-insulation plate, shows another joint.
The specific embodiment
Referring now to Fig. 1 to Fig. 3, a kind of flat roof structure illustrates in the drawings, and is unified with Reference numeral 30 signs.Flat roof structure 30 comprises the some docking structure insulating boards 32 that are arranged in array.In the present embodiment, this array is made up of the plate 32 of six (6) row, three (3) row.6 * 3 the array that it will be understood by those skilled in the art that plate shown in the figure 32 constitutes only is an illustrative purposes for example.Obviously the dimension of the array of this plate composition can alter a great deal according to the total size on flat roof 30 and the size of the individual plates 32 in the array.Select every block of plate 32 longitudinal sizes, make that every block structure insulating board 32 can be across at least one pair of adjacent wattle 34.Usually, the longitudinal size of every block structure insulating board 32 about eight (8) feet to about 20 (20) feet scope, lateral dimension equals about four (4) feet.Use suitable securing member (not shown) such as screw or nail so that structural heat-insulation plate 32 is fixed on the wattle 34.
The upper surface 36 of structural heat-insulation plate 32 has constituted the face 38 of mating formation of flat roof structure 30, the roof Material (not shown) of can mating formation thereon.Structural heat-insulation plate 32 is configured to make the face 38 of mating formation to tilt along multi-direction (multiple dimensions), improves the drainability of flat roof structure 30 to the neighboring with this.The gradient of each direction is chosen as usually and is no more than 1/12 ".In the embodiment shown in fig. 1, be positioned at C1 row R1 to R3 structural heat-insulation plate 32 capable and that C3 row R1 to R3 is capable and be configured such that flat roof structure 30 is downward-sloping linearly towards the right side along direction shown in the arrow 40, and it is, downward-sloping linearly to its periphery edge 44 from its longitudinal central axis line 42 along direction shown in the arrow 46.Be positioned at C1 row R4 to R6 structural heat-insulation plate 32 capable and that C3 row R4 to R6 is capable and be configured such that flat roof structure 30 has a down dip towards dextrad linearly along direction shown in the arrow 40, and it is, downward-sloping linearly to its periphery edge 48 from its longitudinal central axis line 42 along direction shown in the arrow 50.Be positioned at the capable structural heat-insulation plate 32 of C2 row R1 to R3 and be configured such that flat roof structure 30 has a down dip towards left-hand linearly along direction shown in the arrow 52, and along direction shown in the arrow 46, downward-sloping linearly from its longitudinal central axis line 42 to its periphery edge 44.Be positioned at the capable structural heat-insulation plate 32 of C2 row R4 to R6 and be configured such that flat roof structure 30 has a down dip towards left-hand linearly along direction shown in the arrow 52, and along direction shown in the arrow 50, downward-sloping linearly from its longitudinal central axis line 42 to its circumferential outer edge 48.
With reference to Fig. 4 to Fig. 6, one of them structural heat-insulation plate 32 is elaborated.As shown in the figure, structural heat-insulation plate 32 comprises intermediate layer 60, and this intermediate layer 60 is sandwiched between upper structural layer 62 and the substructure layer 64 and with the cementing agent that is fit to and is adhered between upper structural layer 62 and the substructure layer 64.In this embodiment, intermediate layer 60 is made by expanded polystyrene (EPS) foam, and comprise: thickness is usually about 1 " to about 16 " core 70 in the scope, be positioned at the top layer, top 72 on the core 70, its thickness is approximately 7/16 "; with the top layer, the end 74 that is positioned on the core 70, its thickness is approximately 5/8 ".Upper structural layer 62 and substructure layer 64 are made of the structural meterials that is fit to such as veneer, and have substantially about 1/8 " to about 1 1/ 8" the interior thickness of scope.The thickness of upper structural layer 62 and substructure layer 64 is selected according to the fire resistance rating that flat roof structure 30 requires.
The varied in thickness of core 70 makes structural heat-insulation plate 32 produce the predetermined gradient.Therefore, be positioned at the directed consistent of upper structural layer 62 and intermediate layer on the top layer, top 72 in intermediate layer 60, and therefore the top of the inclination of the roof Material of can mating formation the thereon face of mating formation is provided.Be provided with groove 80 in one side of substructure layer 64, on the relative inferior side of substructure layer 64, be provided with joint tongue 82 simultaneously.The shape of groove 80 is configured to hold the joint tongue that is formed on the adjacent structure insulating board 32, and the shape of joint tongue 82 is configured to can insert in the groove of another adjacent block structure insulating board 32.Similarly, if desired, a major opposing side of substructure layer can be provided with groove, and the while can be provided with joint tongue at the opposite major sides face of substructure layer.
Refer again to Fig. 3, one in the seam 90 between two adjacent structural heat-insulation plates 32 is illustrated.Can see that the joint tongue 82 on the substructure layer 64 of a block structure insulating board is held by the groove 80 that forms on the substructure layer 64 of another block structure insulating board.Before with the joint tongue insertion groove, on joint tongue 82 and/or groove 80, use bonding caulking agent 92, be fixed together with substructure layer adjacent structural heat-insulation plate 32.Sealer 94 is foam seal bar or underframe beam seal washer for example, is used in any slit between the upper structural layer 62 of stitching filling intermediate layer 60,90 places and adjacent structure insulating board.
In the above embodiments, the structural heat-insulation plate 32 of flat roof structure 30 is configured to make flat roof structure 30 downward-sloping linearly along two different directions.The structural heat-insulation plate structure that it will be understood by those skilled in the art that other can be used for flat roof structure 30, to be used for improving drainability.For example, existing referring to Fig. 7 to Fig. 9, be used for flat roof structure the structural heat-insulation plate another embodiment as shown in the figure, and it is unified with Reference numeral 132 signs.Similar with structural heat-insulation plate 32, structural heat-insulation plate 132 also comprises the middle EPS layer 160 that is clipped between corresponding upper structural layer 162 and the substructure layer 164.In this embodiment, be not downward-sloping linearly, but the core 170 in intermediate layer 160 has parabolic shape, so it is bent downwardly towards the edge, intermediate layer along all directions from central authorities along two different directions.
Figure 10 to Figure 12 illustrates another embodiment of the structural heat-insulation plate 232 that is used in the flat roof structure.Similar with structural heat- insulation plate 32 and 132, structural heat-insulation plate 232 comprises the middle EPS layer 260 that is clipped between corresponding upper structural layer 262 and the substructure layer 264.In the present embodiment, 270 in the core in intermediate layer 260 is downward-sloping along a single direction linearity.
Though adjacent structural heat-insulation plate 32 has comprised the engagement formation of joint tongue and flute profile formula in top description and the illustrated embodiment, it will be appreciated by those skilled in the art that between adjacent structural heat-insulation plate and can use substituting connection.For example Figure 13 illustrates adjacent structural heat-insulation plate 32 and interconnects by overlap joint, interconnects by butt joint and Figure 14 illustrates adjacent structural heat-insulation plate.
Although the size of structure insulating board and its assembly is provided above, has it will be appreciated by those skilled in the art that described dimension information is exemplary.According to the environment for use of structural heat-insulation plate, the overall size of structural heat-insulation plate and the size of board component can change to some extent from above-mentioned size.
Among the embodiment that mentions in the above, upper structural layer 62 and substructure layer 64 are formed by veneer.It will be appreciated by those skilled in the art that the upper and lower deck can adopt other material that is fit to, for example OSB (oriented wood chipboard), metal sheet, PLASTIC LAMINATED etc.Equally, intermediate layer 60 needn't be formed by EPS.Also can use other foamed material, for example urethane foam, polyurethane foam and isocyanuric acid ester foam etc., or other non-foam material that is fit to, for example cellular board etc.
Provide the specific embodiment of the structural heat-insulation plate of the face of mating formation in the inclination to be described and to illustrate in the above, it will be appreciated by those skilled in the art that these structural heat-insulation plates can adopt other orientation to improve drainage performance.Certainly, if desired, for the purpose of structure and/or decoration, these structural heat-insulation plates can be used in wall body structure.
Though the front is described a plurality of embodiments with reference to accompanying drawing, it will be understood by those skilled in the art that not departing under the situation of the spirit and scope of the present invention as defined by the appended claims and can carry out various variations and change.

Claims (23)

1. structural heat-insulation plate that is used for flat roof structure comprises:
The upper and lower deck; And
Intermediate layer between the deck of described upper and lower, the shape in described intermediate layer are configured such that described upper structural layer is with respect to substantially horizontal face tilt when described structural heat-insulation plate is installed in the flat roof structure.
2. structural heat-insulation plate according to claim 1, wherein, the shape in described intermediate layer be configured such that this upper structural layer with respect to described horizontal plane along multidirectional inclination.
3. structural heat-insulation plate according to claim 2, wherein, the shape in described intermediate layer is configured such that this upper structural layer is downward-sloping along the direction substantial linear ground of two approximate vertical.
4. structural heat-insulation plate according to claim 2, wherein, the shape in described intermediate layer is configured such that this upper structural layer is bent downwardly along different directions.
5. structural heat-insulation plate according to claim 4, wherein, the upper surface in described intermediate layer is roughly parabola shaped, and described upper structural layer is arranged on the described upper surface.
6. structural heat-insulation plate according to claim 1, wherein, the shape in described intermediate layer is configured such that this upper structural layer is downward-sloping along a single direction substantial linear ground.
7. according to each described structural heat-insulation plate in the claim 1 to 6, wherein, described intermediate layer is formed by foamed material.
8. according to each described structural heat-insulation plate in the claim 1 to 7, wherein, described intermediate layer directly is clipped between the deck of described upper and lower.
9. structural heat-insulation plate according to claim 8, wherein, the thickness of described upper and lower deck is chosen as and makes described structural heat-insulation plate have the fire resistance rating of requirement.
10. according to each described structural heat-insulation plate in the claim 7 to 9, wherein, described foamed material is one of expanded polystyrene foam, urethane foam, polyurethane foam and isocyanuric acid ester foam.
11. according to each described structural heat-insulation plate in the claim 1 to 10, wherein, the material that forms described upper and lower deck is selected from veneer, OSB, metal sheet or other material that is fit to.
12. according to each described structural heat-insulation plate in the claim 1 to 11, wherein, the thickness of each in the deck of described upper and lower is all from about 1/8 " to about 1 1/ 8" scope in, and the minimum thickness in wherein said intermediate layer is about 1 " and maximum ga(u)ge is about 16 ".
13. a flat roof structure comprises:
The structural heat-insulation plate of polylith adjacency, every block structure insulating board is across at least one pair of adjacent wattle of described flat roof structure and limit the topping material of the paying rent superincumbent top face of mating formation of mating formation, described structural heat-insulation plate is configured such that the described top face of mating formation is non-level, to improve drainability.
14. flat roof structure according to claim 13, wherein, described structural heat-insulation plate is arranged at least a in end and the side opposite side of end.
15. according to as claim 13 or 14 described flat roof structures, wherein, adjacent structural heat-insulation plate has engagement formation.
16. flat roof structure according to claim 15, wherein, described engagement formation is joint tongue and groove.
17., also comprise the sealer that is used for sealing the slit between the adjacent structural heat-insulation plate according to each described flat roof structure in the claim 13 to 16.
18. according to each described flat roof structure in the claim 13 to 17, wherein, every block structure insulating board is as each described type in the claim 1 to 12.
19. a structural heat-insulation plate comprises:
Intermediate layer, described intermediate layer are sandwiched between first and second decks and are adhered on described first and second decks, and the varied in thickness in described intermediate layer makes that described first and second decks are not parallel.
20. structural heat-insulation plate according to claim 19, wherein, described intermediate layer is formed by foamed material.
21. structural heat-insulation plate according to claim 20, wherein, described foamed material is one of expanded polystyrene foam, urethane foam, polyurethane foam and isocyanuric acid ester foam.
22. according to each described structural heat-insulation plate in the claim 19 to 21, wherein, the material that forms described upper and lower deck is selected from veneer, OSB, metal sheet or other material that is fit to.
23. according to each described structural heat-insulation plate in the claim 19 to 22, wherein, the thickness of each in the deck of described upper and lower is all about 1/8 " to about 1 1/ 8" scope in, and the minimum thickness in wherein said intermediate layer is about 1 " and maximum ga(u)ge is about 16 ".
CNA2009101497932A 2008-05-09 2009-05-11 The flat roof structure of structural heat-insulation plate and this structural heat-insulation plate of employing Pending CN101603356A (en)

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US12/118,011 US20090277113A1 (en) 2008-05-09 2008-05-09 Structural insulating panel and flat roof structure employing same
US12/118,011 2008-05-09

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US20090277113A1 (en) 2009-11-12
CA2665652A1 (en) 2009-11-09
EP2116664A1 (en) 2009-11-11
CA2665652C (en) 2016-10-18

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Application publication date: 20091216