CN101600840A - Be used to make and make the polymer mortar that brick bonds mutually and the device and the manufacture method thereof of bed course comprising of floating floor - Google Patents

Be used to make and make the polymer mortar that brick bonds mutually and the device and the manufacture method thereof of bed course comprising of floating floor Download PDF

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Publication number
CN101600840A
CN101600840A CNA2007800461909A CN200780046190A CN101600840A CN 101600840 A CN101600840 A CN 101600840A CN A2007800461909 A CNA2007800461909 A CN A2007800461909A CN 200780046190 A CN200780046190 A CN 200780046190A CN 101600840 A CN101600840 A CN 101600840A
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China
Prior art keywords
brick
polymer mortar
brick device
resin
bed course
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CNA2007800461909A
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Chinese (zh)
Inventor
R·S·哈维
T·M·莫伊
T·A·塔夫茨
C·E·麦克莱伦
A·J·格兰
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Ineos Composites IP LLC
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Ashland Licensing and Intellectual Property LLC
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/182Underlayers coated with adhesive or mortar to receive the flooring
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/186Underlayers covered with a mesh or the like

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Floor Finish (AREA)
  • Road Paving Structures (AREA)

Abstract

The application provides a kind of floating floor brick device and has made the method for this brick device.Described floating floor brick device is included in the brick that bonds together with polymer mortar on the bed course.Described brick device provides the method for on existing floor floating floor being installed fast and economically.

Description

Be used to make and make the polymer mortar that brick bonds mutually and the device and the manufacture method thereof of bed course comprising of floating floor
Technical field
The present invention relates to a kind of floating floor brick device, it is included in the brick that bonds together with polymer mortar on the bed course (underlayment).Described brick device is provided with floating floor on existing floor.The invention still further relates to a kind of method of making described brick device.Described brick device provides the method for making floating floor on existing floor fast and economically.
Background technology
Traditionally, wood floor bolck is by directly being attached to brick on wooden or the concrete floor with cement, sticks with glue the mortar described brick that is in the milk then, installs.In many application, at first gluing backer board is laid on the floor, with cement described brick is attached on the gluing backer board subsequently.The method of traditional laying floor brick wastes time and energy.Therefore, because high labor cost, it is expensive that traditional tile floor plate is installed.In addition, the adverse effect of bringing through moisture, water base gluing plaster and mortar can not be used for floor and brick.For example, the floor of being made by water-swelling material (such as wood chipboard (particle board)) can not be used water base cement at an easy rate.In addition, the meeting swelling can not be used water-based mortar and mortar when coloured marble tile of some type contacted water.
Summary of the invention
The present invention relates to the method for floating floor brick device and the described brick device of manufacturing.Described brick device is included at least two bricks that bond together with polymer mortar on the bed course.The invention still further relates to the method for making described brick device.This method is included on the existing floor bed course is set, and places at least two bricks on bed course, and described two bricks are certain interval at interval.Then fill uncured polymer mortar in the gap of described brick, described uncured polymer mortar is bonded on the profile, and described polymer mortar is solidified to form brick device.
Compare with traditional brick device, the floating floor brick device is simple, durable and economical.For example, depend on the polymer mortar of use, within 2-6 hour, just can on described brick device, walk.It is very fast comparing this with the conventional art that needs cost a couple of days brick just can come into operation.This brick device can be made in the place that can not use water base mounting method.In addition, this brick device is complete waterproof.Compare with traditional compo, the polymer mortar of brick device of the present invention has higher intensity and flexibility.Separate by floating, can reduce harmful cracking every tile floor plate and subfloor with high capacity campaign.
By reading following detailed, for a person skilled in the art, other pattern of the present invention and various advantage can become more obvious, only illustrate by preferred embodiment in the following detailed description and describe, and optimal mode illustrates simply by way of example.Can recognize that the present invention can have other different embodiment, and many details can improve a plurality of aspect conspicuous, only otherwise break away from essence of the present invention.Therefore, it is explanation to essence of the present invention that manual should be considered as, rather than to the restriction of protection domain.
Description of drawings
Fig. 1 has shown the wood chipboard floor that is used to simulate existing floor in an embodiment.
Fig. 2 has shown that the wood chipboard that covers the thick LDPE flexible water plastic sheet of 4mil is as bed course.This figure has also shown and has been used for during installation with brick maintenance optional pressure sensing sheet in place.
Fig. 3 has shown the optional adhesive tape that is used for rapid cleaning after applying polymer mortar between the brick.
Fig. 4 has shown the optional decorative particles (grains of sand) that is applied on the uncured polymer mortar.
Fig. 5 has shown the glazing porcelain wood floor bolck device of finishing, and it has decorative sand, looks like gluing mortar.
Fig. 6 has shown the close-up view that is applied to the decorative sand that looks like gluing mortar on the polymer mortar.
Fig. 7 and 8 has shown the top and the bottom of the brick device of finishing, thereby described brick device is erect the bulk strength that has shown brick device.
Fig. 9 and 10 has shown 1 square inch the vitrified brick with decorative particles as the pearl.
Figure 11 and 12 has shown 3 * 3 the upper glazed pottery brick with gamut customization coating agent which has to be dissolved in alcohol before use.
Figure 13 has shown 6 * 6 the engineered stone tiles with decorative sand.
Figure 14 has shown 6 * 6 the natural stone slab brick with decorative sand.
Figure 15 has shown 6 * 6 the natural marble brick with decorative particles as the pearl.
The specific embodiment
Described brick device comprises at least two with coherent brick of polymer mortar and bed course, and they have formed floating floor together.Described bed course can be the material that can be arranged on arbitrarily between existing floor and the brick.Typically, described bed course is rigid material, flexible material or cohesive material.More typically, described bed course is a damp-proof course.Randomly, can described brick and bed course be sticked together with adhesive or adhesive tape.Any brick that can be used for the floor can be used in the described brick device.
Being used for the coherent polymer mortar of brick can be the curable polymeric material of any kind, and described polymeric material can be applied between the gap of described brick.Typically, the height of the strength ratio conventional grout of described polymer mortar, intensity is measured at the bending force of yield point by using ASTM C-580 to measure.For example, described polymer mortar is about 1000 to about 3000 pounds at the bending force of yield point, and by comparison, standard mortar is about 400 to about 600 pounds at the bending force of yield point.More typically, described polymer mortar is about 1500 to about 2500 pounds at the bending force of yield point.Typically, described polymer mortar is atresia, waterproof, mildew-resistant, antifouling.
The limiting examples of described bed course comprises veneer, wooden wood chipboard, wooden liner plate, cement board, foam piece, glass fiber sheets, plastic sheet, sheet metal, composite sheet and adhesive layer.Can utilize than the bed course of segment and the bigger section of the formation that connects together.
The typical plastics sheet comprise polyethylene (PE) sheet, polypropylene (PP) sheet, PE/PP sheet, nylon6 chips, polyester sheet, mylar sheet (mylar sheet), styrene sheet, POLYCARBONATE SHEET, acrylic sheet, acetal sheet, Sheet,
Figure A20078004619000082
Sheet,
Figure A20078004619000083
Sheet,
Figure A20078004619000084
Sheet,
Figure A20078004619000085
Sheet,
Figure A20078004619000086
Sheet,
Figure A20078004619000087
Sheet, PET sheet, ABS sheet, PVC sheet, PTFE sheet, HIPS sheet, EVOH sheet, PP/EVOH sheet and
Figure A20078004619000088
Typical composite sheet comprises fluoropolymer resin and fibrous material.Fluoropolymer resin typically comprises mylar, epoxy resin, polyurethane resin, polysulfone resin, PPSU resin, polyethersulfone resin, polyphthalamide resin, polyphenylene sulfide, fragrant polyketone resin, polyamide-imide resin, polycarbonate resin, styrene resin, ABS resin, acrylic resin, PET resin and their combination.
The fibrous material that uses in composite sheet typically comprises synthetic fibers (such as but not limited to glass fiber, carbon fiber, polyethylene fibre, polypropylene fibre, nylon fiber, polyester fiber and Fypro) and natural fiber (such as but not limited to hemp, cotton fiber, linen fiber, wool fiber), reaches the combination of synthetic fibers and natural fiber.
Except polymeric resin/fibrous material composites, can also use adhesive material/fibrous material composites.Described adhesive material can be the material that contains cement in prescription of any kind.Described fibrous material can be the compound of the above-mentioned polymeric resin/fibrous material of enumerating.
Described bed course also can comprise as layer and is arranged on jointing material on the existing floor.Described jointing material typically comprises
Figure A20078004619000091
Epoxy resin and polyurethane.
Described floating floor brick device comprises brick, and described brick typically comprises Ceramic Tiles (ceramic tile) (Fig. 5,6,11 and 12), Imitation Rock Porcelain Tiles (porcelain tile), terra-cotta brick (terra cotta tile), marble tile (Figure 15), concrete brick, slabstone brick (Figure 14), granite tile, woodbox, vitrified brick (Fig. 9 and 10), metal brick, plastic tile, engineering stone brick (Figure 13) and their combination.
To the polymer mortar of the brick of the described floating floor brick device that is used to bond without limits, comprise any construction adhesive that sufficient intensity can be provided for described brick device.Typically, the intensity that provides of described polymer mortar can be measured with ASTM C-580 and measure at the bending force of yield point.Typically, described polymer mortar provides about 1000 to about 3000 pounds bending force in yield point, and more typically, provides about 1500 to about 2500 pounds bending force in yield point.Described polymer mortar typically atresia, waterproof, mildew-resistant and antifouling.
Described polymer mortar typically comprises polyurethane, epoxy resin, polyester, acrylic acid and their combination.
Described brick device randomly contains decorative particles, and described decorative particles covers and is bonded on the polymer mortar or is dispersed in the polymer mortar.Described decorative particles can be the material in the floor of can be used for of any kind.Described decorative particles is applied on the uncured polymer mortar, and after mortar solidified, described decorative particles was bonded on the mortar.Described decorative particles typically comprises natural materials (such as sand, mineral matter, rubble, broken shell, sheet metal, titanium dioxide, natural pigment) and synthetic materials (such as particle, cullet, the synthetic pigment of ceramic particle and ceramic coated), cured resin particles (such as polyester sheet), and the combination of natural and synthetic materials.
Described floating floor brick device is usually by following method manufacturing: on existing floor bed course is set, the brick of at least two certain intervals of being separated by is set on described bed course then.Then described polymer mortar is injected in the gap of brick, and randomly paste described polymer mortar, make described polymer mortar solidify the brick device of making as floating floor then.Described brick can randomly be placed on the described bed course by sept, to guarantee the interval unanimity between the described brick.In addition, before the injection of polymer mortar, can with adhesive or adhesive tape brick be bonded on the bed course earlier.Decorative particles also can be applied on the polymer mortar in the gap that mortar is injected into brick afterwards again.Before solidifying fully, mortar applies described particle.Described particle bond is to polymer mortar after mortar solidifies.For expedite clean-up, in the gap that polymer mortar is applied to brick before, earlier with adhesive tape or film protection tile.Before polymer mortar solidifies, remove described adhesive tape or film then, stay the light face of cleaning.Another kind of method convenient for cleaning is before the injection of polymer mortar, with remover protection tile surface.After polymer mortar is partly solidified, the excessive mortar that comes off from the surface of brick, and remove described remover with clean tile with suitable solvent.Alternatively, before using described uncured mortar, can be coated with release agent as water base figure layer on described brick surface, evaporating the water does not then have the protective coating that peels off to provide, and peels off described coating with scraper after polymer mortar solidifies.
Following example is the purpose in order to explain just, and is not used for limiting the protection domain of claim.
A kind of floating every the tile floor panel assembly, it uses the plastic sheet damp-proof course as bed course, and manufacturing forms structural adhesive as polymer mortar.At first, the about 16FT of structure 2The nail " wood chipboard of bolt (Fig. 1) that has 2 * 4.Cover described wood chipboard with waterproof plastic 4mil LDPE sheet as the waterproof bed course then." rubber splicing pressure-sensitive of adhesive tape (rubber splice tapepressure sensitive patches) is to keep (Fig. 2) in position with brick to apply PLIOSEAL 3 to described plastic sheet then.Before bed course is set, with protectiveness, the fixing described brick of removable adhesive tape, behind the injection of polymer mortar, to help cleaning.Then, with 16-1FT 2Upper glazed pottery brick be placed on the described bed course, gapped between brick, use pressure sensitive adhesive tape brick is remained on appropriate location (Fig. 3).Then, mix polyurethane binder (polymer mortar) of two components, and use and to handle plastics mortar bag and be coated between the brick.Optionally coating process comprises use ejecting gun spraying polymer mortar from tube, polymer mortar and gluing mortar are equally floated enter in the gap between the brick, and with the surface (making the brick device that comes in this way among the shop drawings 9-12) of suitable solvent cleaned brick.The prescription of described two part polyurethane polymer mortars is as shown in table 1.Polymer mortar bonds then, and decorative sand (zirconium sand, lake sand or silicon sand) is applied to (as Fig. 4) in the uncured polymer mortar.Before polymer mortar solidifies fully, remove adhesive tape.After four hours, polymer mortar fully solidifies, and removes superfluous decorative sand, just can walk on brick then (as Fig. 5).Described decorative sand looks like gluing mortar (as Fig. 6).Brick device after finishing has enough intensity, can support himself (as Fig. 7 and 8) in vertical position.Because the brick system after finishing has high strength, can use method for preparing and preformation shaped brick section (preformed tile sections) is installed, just as they are single bricks.
The polymer mortar prescription that uses among table 1 embodiment (two part polyurethanes)
The prepolymer cures agent
Figure A20078004619000111
Term used herein " comprises " it being " the having " and " comprising " that comprises on the meaning, rather than except on the meaning " only by ... form ".Term used herein " one " and " described " here should be understood that not only to comprise plural number but also comprise the single meaning.
The description of front and interpretation the present invention.In addition, above-mentionedly open only show and described preferred embodiment, but as mentioned above, here the skills or knowledge of the change that can carry out in the scope of the spirit of Biao Daing and modification and above-mentioned instruction and/or this area is suitable.The embodiment of foregoing description also is used for explaining enforcement preferred forms of the present invention, and make others skilled in the art in these or other embodiment, can utilize the disclosure, and carry out various variations according to the requirement of special application disclosed herein or purposes.Therefore, the description here is not used in the form disclosed herein that limits the invention to.In addition, the claim of appendix is interpreted as and comprises optional embodiment.
Here mode is by reference incorporated all publications, patent and the patent application of quoting in the present specification into, and each incorporates each publication, patent and patent application individually into as by reference mode.Under inconsistent situation, be as the criterion with the application.

Claims (24)

1, brick device, it comprises bed course and at least two bricks with the polymer mortar bonding, to make floating floor.
2, the brick device of claim 1, wherein said bed course are rigid material, flexible material or jointing material, and wherein said bed course randomly is a damp-proof course.
3, the brick device of claim 1, wherein said at least two bricks with the polymer mortar bonding are bonded on the described bed course with polymer mortar, adhesive or adhesive tape.
4, the brick device of claim 1, wherein said at least two bricks with the polymer mortar bonding are not bonded on the described bed course.
5, the brick device of claim 1, wherein said polymer mortar are atresia, waterproof, mildew-resistant and antifouling.
6, the brick device of claim 1, wherein said polymer mortar are to be selected from least a in polyurethane mortar, epoxy mortar, polyester mortar or the acrylic acid mortar.
7, the brick device of claim 1, wherein said at least two bricks are to be selected from Ceramic Tiles, Imitation Rock Porcelain Tiles, red native earthenware brick, marble tile, concrete brick, metal brick, plastic tile, granite tile, slate brick, woodbox, vitrified brick, engineered stone brick and their combination.
8, the brick device of claim 1, wherein said bed course are to be selected from least a in veneer, wooden wood chipboard, wooden liner plate, sheet metal, cement, glass fiber sheets, plastic sheet, foam piece, composite sheet and their combination.
9, the brick device of claim 8, wherein said bed course are the compounds that comprises fluoropolymer resin and fibrous material.
10, the brick device of claim 9, wherein said fluoropolymer resin are to be selected from least a in mylar, epoxy resin, polyurethane resin, polysulfone resin, PPSU resin, polyethersulfone resin, poly-phthalyl ammonia resin, aramid resin, polyphenylene sulfide, aromatics polyketone resin, polyamide-imide resin, polycarbonate resin, styrene resin, ABS resin, acrylic resin and the PET resin.
11, the brick device of claim 9, wherein said fibrous material is to be selected from least a in the combination of synthetic fibers, natural fiber and synthetic fibers and natural fiber, described synthetic fibers are such as but not limited to glass fiber, carbon fiber, polyethylene fibre, polypropylene fibre, nylon fiber, polyester fiber and Fypro, and described natural fiber is such as but not limited to hemp, cotton fiber, linen fiber, wool fiber.
12, the brick device of claim 1, wherein said bed course are the compounds that comprises cement material and fibrous material.
13, the brick device of claim 1, it also comprises decorative particles, described decorative particles cover and bond described polymer mortar or be scattered in the described polymer mortar.
14, the brick device of claim 13, wherein said decorative particles is to be selected from least a in the combination of natural materials, synthetic materials and synthetic materials and natural materials, described natural materials is such as sand, mineral matter, rubble, broken shell, sheet metal, titanium dioxide and natural pigment, described synthetic materials is such as the particle of ceramic particle and ceramic coated, cullet, synthetic pigment and cured resin particles, and described cured resin particles is such as polyester sheet.
15, the brick device of claim 2, wherein said bed course are adhesive, and described adhesive is to be selected from At least a in polyurethane binder and the epoxy adhesive.
16, make the method for the brick device of claim 1, it comprises:
On existing floor, place bed course;
On described bed course, place at least two bricks, gapped at interval between described two bricks;
In the gap of described two bricks, fill uncured polymer mortar at least;
Randomly paste described polymer mortar obtaining required profile, and uncured polymer mortar is solidified, to obtain described brick device as floating floor.
17, the method for the manufacturing brick device of claim 16 wherein utilizes sept that the gap that described at least two bricks are separated is provided.
18, the method for the manufacturing brick device of claim 16, it also is included in fills before the described polymer mortar, and described at least two bricks are bonded on the described bed course.
19, the method for the manufacturing brick device of claim 16, wherein said bed course and at least two bricks are not bonded to together.
20, the method for the manufacturing brick device of claim 16, it also comprises
Inject decorative particles in the uncured polymer mortar in the gap between described at least two bricks, wherein be bonded on the described polymer mortar in described decorative particles after the curing.
21, the method for the manufacturing brick device of claim 16, it also is included in and injects before the described uncured polymer mortar, at described at least two brick surface sizings knot or coating flexible film, and in the gap between described at least two bricks after the injection of polymer mortar, before polymer mortar solidifies, remove described adhesive tape or film.
22, the method for the manufacturing brick device of claim 16, it also is included in and injects before the described uncured polymer mortar, at brick surface coating remover, then after polymer mortar solidifies fully, remove excessive partly solidified polymer mortar from the brick surface, remove described remover then.
23, the method for the manufacturing brick device of claim 16, it also comprises the preformation shaped brick section of making according to the method for claim 16.
24, the method for the manufacturing brick device of claim 22, wherein said remover is a water-based coating, can make described water-based coating drying so that tack-free protective coating remover to be provided.
CNA2007800461909A 2006-12-15 2007-12-07 Be used to make and make the polymer mortar that brick bonds mutually and the device and the manufacture method thereof of bed course comprising of floating floor Pending CN101600840A (en)

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US11/639,338 2006-12-15
US11/639,338 US20080141603A1 (en) 2006-12-15 2006-12-15 Installation comprising a polymeric grout for bonding tiles to each other and an underlayment to produce a floating floor and method of manufacture

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WO2008076670A3 (en) 2008-12-18
US20080141603A1 (en) 2008-06-19
CA2672480A1 (en) 2008-06-26
AU2007334096A1 (en) 2008-06-26
CO6231059A2 (en) 2010-12-20
EP2092137A2 (en) 2009-08-26
MX2009006364A (en) 2009-07-17

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