CN101592404A - Ceramic solar plate with air heat insulating layer - Google Patents

Ceramic solar plate with air heat insulating layer Download PDF

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CN101592404A
CN101592404A CNA2008100166054A CN200810016605A CN101592404A CN 101592404 A CN101592404 A CN 101592404A CN A2008100166054 A CNA2008100166054 A CN A2008100166054A CN 200810016605 A CN200810016605 A CN 200810016605A CN 101592404 A CN101592404 A CN 101592404A
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hole
ceramic
multilayer
ceramic solar
plate
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CN101592404B (en
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曹树梁
许建华
蔡滨
王启春
石延岭
许建丽
谷胜利
杨玉国
修大鹏
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曹树梁
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S70/00Details of absorbing elements
    • F24S70/10Details of absorbing elements characterised by the absorbing material
    • F24S70/16Details of absorbing elements characterised by the absorbing material made of ceramic; made of concrete; made of natural stone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S10/00Solar heat collectors using working fluids
    • F24S10/40Solar heat collectors using working fluids in absorbing elements surrounded by transparent enclosures, e.g. evacuated solar collectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S10/00Solar heat collectors using working fluids
    • F24S10/70Solar heat collectors using working fluids the working fluids being conveyed through tubular absorbing conduits
    • F24S10/72Solar heat collectors using working fluids the working fluids being conveyed through tubular absorbing conduits the tubular conduits being integrated in a block; the tubular conduits touching each other
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/44Heat exchange systems

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)

Abstract

Its structure of the ceramic solar plate of Zhi Zaoing was the individual layer ventilating hole plate in the past, hold working media in the through hole, the back side and side applying insulation material are to prevent thermal loss, insulation material has limited the service life of ceramic solar board heat collector, caused higher manufacturing cost, the present invention proposes multilayer through hole ceramic solar plate, in the through hole of contiguous ceramic solar plate sunny slope, hold working media, with the air layer in the through hole of the back side of other contiguous ceramic solar plates or the back side and side as heat-insulation layer, replace insulation material, thereby improve ceramic solar board heat collector service life and reduce manufacturing cost.

Description

Ceramic solar plate with air heat insulating layer
(1) technical field
The present invention relates to the technical field of pottery manufacturing and applications in ceramics, is about ceramic solar energy heat-collection body-ceramic solar plate specifically, says so in more detail about having the ceramic solar plate of air heat insulating layer.
(2) background technology
Solar energy is the basic source of conventional fossil energies such as coal, oil, natural gas and wind energy, water energy, ocean energy, biomass energy, the solar energy that is radiated earth top is tens thousand of times that global human consumes gross energy the same period, be 10,000 times of global wind energy total amount, water can 100,000 times.
The advantage of solar energy is general, huge, harmless, shortcoming is to disperse, at random, intermittently, the research of solar energy utilization mainly is the research to solar energy collecting, conversion and device thereof, because solar energy is the low-density energy, huge energy dissipation is in wide zone, so research to solar collector is the more important thing is in the research of solar energy utilization, be cost, life-span, Study on Efficiency to solar collector.
Solar collector mainly comprises metal plate type, glass vacuum tube type, light-focusing type gatherer and solar cell etc. at present, helioplant mainly comprises solar water heater, solar water heating system, solar heat wind system, solar cooker, solar energy housing, solar drying apparatus, solar energy greenhouse, solar refrigeration and air-conditioning system, solar heat power generation system, solar photovoltaic generation system etc.
The solar collector of industrialization at present, the marketization, scale utilization mainly is metal plate type, glass vacuum tube type gatherer and solar cell.
The purpose of utilizing solar energy is in order to save and alternative conventional energy resource, key is the gain and loss of energy, be the ratio of the conventional energy resource that solar energy and gatherer consumed that obtains of gatherer life period, we claim this value to be the A value, the energy that consumes owing to gatherer itself is difficult to calculate the ratio of using the obtained solar energy total amount of its life period of this solar energy equipment to be converted into mark coal price value and device price, with this A value that draws is not a value in strict conformity with definition, but the A value is an objective reality.The A value also can be regarded an economic indicator as.
Solar thermal collector is a stock with copper, aluminium, Pyrex, stainless steel, color steel at present, to make meticulous low thermo-paint is sunlight absorbing layer, with complicated technology operation manufacturing heat collection body, to keep condition of high vacuum degree is one of insulation measure, but the sunlight absorptance of these solar thermal collectors can decay, metal material can burn into vacuum descend in time, efficient decreases, with this high energy consumption, high cost, than short life, than the goods of harmonic(-)mean efficient in the face of very thin, low-density solar energy, can not obtain higher A value.Only change associated materials, manufacturing process and modular construction make the cost decline several times of existing solar thermal collector, life-span prolong several times, sunlight absorptance long-term stability, just may obtain higher A value.
Preresearch estimates thinks that the A value of glass vacuum tube type water heater is 2.16-0.864, and the A value of metal plate type water heater is 1.44-0.48, and the A value of solar cell is about 0.1.
About 600 yuan of present one ton of solid hair plates of common porcelain, 3000 yuan in cast iron, 4500 yuan of steel, 24000 yuan of aluminiums, 70000 yuan of copper materials, ceramic material is cheap to be because the raw material reserves are big, widely distributed, haul distance is short, about 1200 ℃ of firing temperature, firing time is short, processing technology is simple.It is because the raw material reserves are few, effective content is low, haul distance is far away, about 1600 ℃ or need electrolysis for production, processing technology complexity of smelting temperature that metal material costs an arm and a leg.The Pyrex 3.3 of making glass-vacuum tube are special glass, wherein silica 80%, boron oxide 12%, glass melting temperature is higher than 1600 ℃, the processing technology complexity, about 20000 yuan per ton of boron oxide price, every square metre of heavily about 14kg of daylighting surface glass vacuum tube, need the stainless steel manifold in addition, these factors are difficult to change.The about 10 yuan/m of present 800 * 800 * 12mm conventional ceramic hair plates production cost 2, vanadium-titanium black ceramic is decorated the hair plates production cost can be lower than 17 yuan/m 2Hollow ceramic solar panel total thickness 20~60mm, when continuously shaped, wall thickness 3-5mm, aspects such as the plant area of the energy consumption of burning till from raw material type, unit are raw material consumption, forming method and efficient, drying, device category, identical output, recruitment quantity are weighed relatively, can think that when both all adopt large-scale production both every square metre of production costs have comparativity.
The ceramic material that no whiteness requires is the minimum engineering material of known cost; one of construction material; it does not corrode; not aging; colour-fast; not oxidation; high strength; high rigidity; high rigidity; high-compactness; high temperature resistant; long-life characteristic is fit to make the solar energy heating body very much; its unique shortcoming-fragility is also owing to be in glass plate when using and cover down; can not embody in the insulation material encirclement; the solar thermal collector of manufacturing is compared with traditional solar thermal collector; cost may descend several times to ten times; life-span may prolong several times to ten times; keep the time of initial sunlight absorptance may prolong ten times to tens times; so the A value of ceramic solar board heat collector may be than big several times to tens times of the A value of traditional solar thermal collector; thereby may make solar energy have lower production cost than conventional energy resource; other consumed resources still less, better environmental protection effect.
The common recognition of scientific circles is at present: the solar radiant energy total amount that arrives earth top, than big several ten thousand times of the total amount that consumes the various energy same period on the earth, in case technical making a breakthrough makes it to have competitiveness on cost, solar energy can satisfy human most energy demand.
Major technique breakthrough, scheme and the imagination of ceramic solar plate and solar thermal collection system thereof
1. the manufacture method of the flat box type ceramic solar plate of Preliminary development success large scale, continuously shaped, front and back perforation, thin-walled, porcelain.
2. succeed in developing with low cost, have the sunlight absorbing layer of the vanadium-titanium black ceramic of sunlight absorptance higher and steady in a long-term as ceramic solar plate.
3. Preliminary development success ceramic solar plate annex reaches method and the seal connecting method of forming file with ceramic solar plate.
4. propose with the inorganic material container especially with the scheme of pipe of concrete with holes as the solar thermal collection system storage tank.
5. propose to build the ceramic solar roof and reach the imagination that is used to generate electricity with ceramic solar ventiduct, ceramic solar energy heat-collection field with ceramic solar plate.
Above technological break-through, scheme and imagination may make solar energy equipment increase substantially the A value, solar energy is compared with conventional energy resource had competitiveness economically, make solar energy become the extensive alternative energy.
It is the method that one of raw material is produced various black ceramic goods with the tailings in vanadium extraction that the Chinese invention patent CN85102464 that the inventor declares and obtains " production method and the goods thereof of black ceramic goods raw material ", CN86104984 " a kind of pottery powder " have narrated, and this black ceramic is called vanadium-titanium black ceramic.This invention is that nine external state invention patent certificates are declared and obtained to title with " ceramic powders and goods thereof " (Ceramrc powder anddrticles) again, is respectively United States Patent (USP) 4737477, Japan Patent 1736801, English, method, moral, austrian patent (EUROPEAN PATENT OFFICE) 0201179, Australian Patent 578815, Singapore's patent 1009/91, Finnish patent 81336 and Hong Kong patent 1077/1991.The twentieth century later stage eighties inventor has declared patents such as " black ceramic solar tile ", " black ceramic parapet-type solar thermal collector ", " black ceramic solar energy roof ", " black ceramic solar energy thermal-arrest box ", " the black ceramic solar energy heat-collecting tile that has bell socket ", " black ceramic solar energy far infrared boiler ", " ceramic storage tank ", " composite concrete board ", " ceramic jacket tubular type infrared components ", " the infrared chair of black ceramic ".
May in 2006, on May 20th, 25 days 1, the inventor declared " manufacture method of composite ceramics hollow solar heat-collection plate ", " structure and material on a kind of new type solar energy roof ", " ceramic solar plate ", " manufacturing of ceramic solar board heat collector and installation method ", " method of compounding solid netted black porcelain sunlight absorbing layer on ceramic solar plate ", " black ceramic composite ceramic solar panel ", " ceramic hollow sheeting cementation and formation method and application thereof ", " ceramic solar ventiduct ", " ceramic solar energy heat-collection field hot water electric generating apparatus ", " ceramic solar plate heat collector wall surface ", " a kind of seal connecting method of porous ceramic plate column ", " solar roof hot-water container " " trough-type ceramic solar plate " Chinese invention patents such as " thining method and the devices of ceramic solar plate sunny slope wall thickness " and corresponding International PCT patent.
The plate ceramic solar plate of the vacuum extruding form of Zhi Zaoing and its structure of trough-type ceramic solar plate were the individual layer ventilating hole plate in the past, hold in the through hole, the working media that circulation is used to absorb heat, the front of ceramic solar plate (sunny slope) is a black porcelain sunlight absorbing layer, the back side and side applying insulation material are to prevent thermal loss, ceramic material can have many decades even go up century-old service life, usually insulation material belongs to organic material or contains organic material, organic material is aging easily, lose heat insulation effect, service life is limited, and the life-span, limited insulation material limited the service life of ceramic solar board heat collector.The ceramic material that the no whiteness that ceramic solar plate uses requires is one of the minimum engineering material of known cost, construction material, its cost is far below common insulation material, the use of insulation material has increased cost of material, production process, the structural complexity of ceramic solar board heat collector, has caused higher manufacturing cost.
(3) summary of the invention
Purpose of the present invention:
Multilayer through hole ceramic solar plate is proposed, the working media that in the through hole in the front (sunny slope) that is close to ceramic solar plate, holds, circulates and be used to absorb heat, with the air layer in the through hole of the back side of other contiguous ceramic solar plates or the back side and side as heat-insulation layer, replace insulation material, thereby improve ceramic solar board heat collector service life and reduce manufacturing cost.
The present invention is achieved in that
Make pug with the conventional ceramic raw material through conventional ceramic raw material processing method, adopting the plate porous mold of multilayer through hole is the plate ceramic solar plate biscuit of multilayer through hole by the extrusion molding of vacuum extruding machine extruding method, perhaps adopting multilayer through hole grooved porous mold is multilayer through hole trough-type ceramic solar plate biscuit by the extrusion molding of vacuum extruding machine extruding method, the groove inner bottom surface of the last plane of the plate ceramic solar plate biscuit of above-mentioned multilayer through hole and multilayer through hole trough-type ceramic solar plate biscuit and the surface of ledge inboard are the ceramic solar plate sunny slopes, with the ceramic industry conventional method black mud is incumbent on and states on the sunny slope of multilayer through hole ceramic solar plate biscuit, drying, firing becomes the plate or multilayer through hole grooved black ceramic composite ceramic solar panel of multilayer through hole, and described black mud is to be rich in the industrial residue of period 4 transition metal and/or the compound and/or the ceramic black colorant that are rich in the natural minerals of period 4 transition metal and/or are rich in the period 4 transition metal add or do not add the mud that the conventional ceramic raw material grinds with tailings in vanadium extraction and/or other; Perhaps be rich in the industrial residue of period 4 transition metal and/or be rich in the natural minerals of period 4 transition metal and/or be rich in the compound of period 4 transition metal and/or ceramic black colorant and conventional ceramic raw material are made pug through conventional ceramic raw material processing method with tailings in vanadium extraction and/or other, adopt the through-hole porous mould of multilayer by the moulding of vacuum extruding machine extruding method, drying, firing the integral body that becomes the plate or multilayer through hole grooved of multilayer through hole and do not have superficial layer is black or dark homogeneous ceramic solar panel, i.e. plate or multilayer through hole grooved black or dark ceramic solar plate of multilayer through hole; The working media that in the through hole of contiguous sunny slope, holds, circulates, the air layer in other through holes is as heat-insulation layer; With the wall thickness of mill, the method attenuate multilayer through hole ceramic solar plate sunny slope that mills, with foamed material through hole being isolated becomes littler space, is beneficial to improve the efficient of multilayer through hole ceramic solar plate and increases heat insulation effect.
The working media that in the through hole in the front (sunny slope) that is close to multilayer through hole ceramic solar plate, holds, circulates and be used to absorb heat, with the air layer in the through hole of the back side of other contiguous ceramic solar plates or the back side and side as heat-insulation layer, replace insulation material, closed at both ends with these through holes, blocking-up, minimizing circulation of air increase heat insulation effect.
Grinding or Milling Process are carried out in the last plane (sunny slope) of the plate ceramic solar plate biscuit of multilayer through hole of above-mentioned drying and the groove inner bottom surface (sunny slope) of multilayer through hole trough-type ceramic solar plate biscuit, it is the wall thickness of the horizontal sunny slope of attenuate ceramic solar plate biscuit, then, with the ceramic industry conventional method above-mentioned black mud is incumbent on and states on the sunny slope of multilayer through hole ceramic solar plate biscuit, reburning is made for the multilayer through hole black ceramic composite ceramic solar panel that horizontal sunny slope is a thin-walled.
Before multilayer through hole ceramic solar plate burns till, inject low melting point inorganic material and high temperature expanded material in the through hole of above-mentioned insulation effect, the temperature when burning till makes its formation inorganic foamed, and through hole is isolated becomes littler space, reduces cross-ventilation.
After multilayer through hole ceramic solar plate burnt till, injecting frothing material in the through hole of above-mentioned insulation effect made it form foamed material, and through hole is isolated becomes littler space, reduces cross-ventilation, improves heat insulation effect.
If necessary, at the additional insulation material in the back side and side of multilayer through hole ceramic solar plate, with the heat-insulating property of further raising ceramic solar plate.
Ceramic solar plate with air heat insulating layer is to have the multilayer through-hole structure, its matrix is a general ceramic material, the superficial layer of sunny slope is the solar energy heating system product with the multilayer through hole pottery of the compound black porcelain for one of matrix, or be rich in the industrial residue of period 4 transition metal and/or be rich in the natural minerals of period 4 transition metal and/or be rich in the compound of period 4 transition metal and/or ceramic black colorant and conventional ceramic raw material are made pug through conventional ceramic raw material processing method with tailings in vanadium extraction and/or other, through moulding, firing the integral body that forms is black or dark multilayer through hole pottery solar energy heating system product, hold working media in the through hole of contiguous sunny slope, the air layer in other through holes plays insulation effect.
Make pug with the conventional ceramic raw material through conventional ceramic raw material processing method, adopting the plate porous mold of multilayer through hole is the plate ceramic solar plate biscuit of multilayer through hole by the extrusion molding of vacuum extruding machine extruding method, perhaps adopting multilayer through hole grooved porous mold is multilayer through hole trough-type ceramic solar plate biscuit by the extrusion molding of vacuum extruding machine extruding method, as shown in Figure 5.Concerning multilayer through hole trough-type ceramic solar plate, can be in the biscuit stage, also can sinter porcelain into after the part ledge and other partial through holes of removing except that the through hole in the front (sunny slope) that is close to ceramic solar plate of contiguous end are removed in processing at biscuit, concerning the plate ceramic solar plate of multilayer through hole, can be in the biscuit stage, also can sinter porcelain into after other partial through holes the through hole in the front (sunny slope) of removing contiguous ceramic solar plate are removed in processing at biscuit, the purpose of removing part ledge and through hole is that suitable employing bell socket interconnects when multilayer through hole ceramic solar plate is used.
Can adopt the mouth of pipe to connect between the thin-walled multilayer through hole ceramic solar plate and also can adopt bell socket to connect, the ceramic solar plate column that adopts bell socket to connect as one has straight-through structure, has less circulation resistance, higher cycle efficieny.
Described industrial residue, natural minerals, the compound that is rich in the period 4 transition metal is meant that the oxide or the total amount of compound that contain the period 4 transition metal surpass 5% industrial residue, natural minerals, compound.
Above-mentioned to the last plane of the plate ceramic solar plate biscuit of dried multilayer through hole and the groove inner bottom surface of trough-type ceramic solar plate biscuit, promptly the horizontal sunny slope to the ceramic solar plate biscuit carries out grinding, Milling Process, the method of attenuate wall thickness can adopt craft, portable grinding machine, special equipment in to realize.
Advantage with ceramic solar plate of air heat insulating layer:
Ceramic solar plate with air heat insulating layer may also be referred to as the self-heat conserving ceramic solar plate, it is multilayer through hole ceramic solar plate, the working media that in the through hole in the front (sunny slope) that is close to ceramic solar plate, holds, circulates and be used to absorb heat, with the air layer in the through hole of the back side of other contiguous ceramic solar plates or the back side and side as heat-insulation layer, replace insulation material, thereby improve ceramic solar board heat collector service life and reduce manufacturing cost.
(4) description of drawings
Describe characteristics of the present invention in detail below in conjunction with accompanying drawing:
Fig. 1 represents the plate ceramic solar plate of individual layer through hole
Fig. 2 represents individual layer through hole trough-type ceramic solar plate
Fig. 3 represents the plate ceramic solar plate of individual layer through hole of attenuate sunny slope wall thickness
Fig. 4 represents the individual layer through hole trough-type ceramic solar plate of attenuate sunny slope wall thickness
Fig. 5 represents the plate ceramic solar plate of double-deck through hole of attenuate sunny slope wall thickness, the double-deck through hole of attenuate sunny slope wall thickness and the trough-type ceramic solar plate that ledge is hollow, the double-deck through hole trough-type ceramic solar plate of attenuate sunny slope wall thickness, three layers of through hole trough-type ceramic solar plate of attenuate sunny slope wall thickness
Fig. 6 is illustrated in the mounting means that individual layer through hole trough-type ceramic solar plate on the oblique roof is close to the inclined-plane, roof
Fig. 7 is illustrated in the mounting means that the plate ceramic solar plate of individual layer through hole on the oblique roof is close to the inclined-plane, roof
Fig. 8 is illustrated in the one-storey house top and goes up the plate ceramic solar plate of individual layer through hole by brick, the built on stilts mounting means of clump
Fig. 9 is illustrated in the one-storey house top and goes up the plate ceramic solar plate of double-deck through hole by brick, the built on stilts mounting means of clump
Figure 10 represents with the pipe of concrete to be the ceramic solar roof that heat storage water tank is built on the one-storey house top
Figure 11 represents that with ceramic water vat be the ceramic solar roof that heat storage water tank is built on the one-storey house top
Among the figure:
The plate ceramic solar plate 2-of 1-individual layer through hole individual layer through hole trough-type ceramic solar plate
The plate ceramic solar plate of individual layer through hole of 3-attenuate sunny slope wall thickness
The individual layer through hole trough-type ceramic solar plate of 4-attenuate sunny slope wall thickness
The plate ceramic solar plate of double-deck through hole of 5-attenuate sunny slope wall thickness
The double-deck through hole and the ledge of 6-attenuate sunny slope wall thickness are the trough-type ceramic solar plate of hollow
The double-deck through hole trough-type ceramic solar plate of 7-attenuate sunny slope wall thickness
Three layers of through hole trough-type ceramic solar plate of 8-attenuate sunny slope wall thickness
9-insulation material 10-roof basal plane 11-glass cover-plate
Circulation pipe under 12-brick, the clump 13-working media 14-
15-brick, clump or brick, cement parapet 16-pipe of concrete
17-upper circular tube 18-common wall 19-pottery water vat
(5) specific embodiments
Embodiment
1, make pug with the conventional ceramic raw material through conventional ceramic raw material processing method, adopting the plate porous mold of double-deck through hole is the plate ceramic solar plate biscuit of double-deck through hole by the extrusion molding of vacuum extruding machine extruding method, shown in 5 among Fig. 5, dried size: 1400 millimeters of length, 670 millimeters of width, 57 millimeters of gross thickness, last lower wall thickness respectively is 4.3 millimeters, 4 millimeters of plate face unevenness, after the processing of ceramic solar plate wall thickness reduction device, the wall thickness reduction to 2 of ceramic solar plate biscuit upper surface (sunny slope) millimeter, with tailings in vanadium extraction 55%, conventional ceramic raw material 45%, common ball milling becomes the surface (sunny slope) that mud is sprayed on ceramic wafer solar panel biscuit, drying, burn till and be the plate black ceramic composite ceramic solar panel of double-deck through hole, the wall thickness of ceramic solar plate upper surface (sunny slope) is 1.7 millimeters, the plate black ceramic composite ceramic solar panel of double-deck through hole is laid on the oblique roof, adopt pipe to be connected to form the file that communicates up and down between the ceramic solar plate, with the pipe of concrete is heat storage water tank, in the through hole in the front (sunny slope) of contiguous ceramic solar plate, be the working media of heat absorption with water, the through hole two ends cement seal at the back side of ceramic solar plate will be close to, with wherein air layer as heat-insulation layer, the spring, summer, provide a large amount of 40-80 degree hot water for building autumn.
2, make pug with the conventional ceramic raw material through conventional ceramic raw material processing method, the employing ledge is that the double-deck through hole grooved porous mold of hollow is that ledge is the double-deck through hole trough-type ceramic solar plate biscuit of hollow by the extrusion molding of vacuum extruding machine extruding method, shown in 6 among Fig. 5, dried size: 1200 millimeters of length, 670 millimeters of width, 85 millimeters of total heights, wherein the ledge height is 28 millimeters, last lower wall thickness respectively is 5 millimeters, 2 millimeters of plate face unevenness, after the processing of ceramic solar plate wall thickness reduction device, the wall thickness reduction to 1.8 of ceramic solar plate biscuit upper surface (sunny slope) millimeter, with tailings in vanadium extraction 50%, conventional ceramic raw material 50%, common ball milling becomes groove inner bottom surface and the ledge inner surface that mud is sprayed on the trough-type ceramic solar plate biscuit, drying, burn till to ledge is the double-deck through hole grooved black ceramic composite ceramic solar panel of hollow, the wall thickness of ceramic solar plate upper surface (sunny slope) is 1.6 millimeters, with ledge is the brick that the double-deck through hole grooved black ceramic composite ceramic solar panel of hollow is laid on the one-storey house top, on the cement parapet, adopt bell socket to be connected to form the file that communicates up and down between the ceramic solar plate, with ceramic water vat is heat storage water tank, in the through hole in the front (sunny slope) of contiguous ceramic solar plate, be the working media of heat absorption with the flow air, the ledge through hole and the through hole two ends at the back side of contiguous ceramic solar plate are sealed with mineral wool, with wherein air layer as heat-insulation layer, extract the air that is heated by sunlight and provide 20-40 degree hot blast for building winter, is the room heating.
3, the ceramic solar plate biscuit of making as embodiment 1 described method, in the through hole at the back side that is close to ceramic solar plate, inject low melting point inorganic material and high temperature expanded material, temperature when burning till makes its formation inorganic foamed, with the littler space of through hole isolation becoming, reduce cross-ventilation, improve heat insulation effect.
4, the ceramic solar plate of making as embodiment 1 described method, injecting frothing material in the through hole at the ledge through hole and the back side of contiguous ceramic solar plate makes it form foamed material, and through hole is isolated becomes littler space, reduce cross-ventilation, improve heat insulation effect.

Claims (7)

1, manufacture method with ceramic solar plate of air heat insulating layer, it is characterized in that: make pug through conventional ceramic raw material processing method with the conventional ceramic raw material, adopting the plate porous mold of multilayer through hole is the plate ceramic solar plate biscuit of multilayer through hole by the extrusion molding of vacuum extruding machine extruding method, perhaps adopting multilayer through hole grooved porous mold is multilayer through hole trough-type ceramic solar plate biscuit by the extrusion molding of vacuum extruding machine extruding method, the groove inner bottom surface of the last plane of the plate ceramic solar plate biscuit of above-mentioned multilayer through hole and multilayer through hole trough-type ceramic solar plate biscuit and the surface of ledge inboard are the ceramic solar plate sunny slopes, with the ceramic industry conventional method black mud is incumbent on and states on the sunny slope of multilayer through hole ceramic solar plate biscuit, drying, firing becomes the plate or multilayer through hole grooved black ceramic composite ceramic solar panel of multilayer through hole, and described black mud is to be rich in the industrial residue of period 4 transition metal and/or the compound and/or the ceramic black colorant that are rich in the natural minerals of period 4 transition metal and/or are rich in the period 4 transition metal add or do not add the mud that the conventional ceramic raw material grinds with tailings in vanadium extraction and/or other; Perhaps be rich in the industrial residue of period 4 transition metal and/or be rich in the natural minerals of period 4 transition metal and/or be rich in the compound of period 4 transition metal and/or ceramic black colorant and conventional ceramic raw material are made pug through conventional ceramic raw material processing method with tailings in vanadium extraction and/or other, adopt the through-hole porous mould of multilayer by the moulding of vacuum extruding machine extruding method, drying, firing the integral body that becomes the plate or multilayer through hole grooved of multilayer through hole and do not have superficial layer is black or dark homogeneous ceramic solar panel, i.e. plate or multilayer through hole grooved black or dark ceramic solar plate of multilayer through hole; The working media that in the through hole of contiguous sunny slope, holds, circulates, the air layer in other through holes is as heat-insulation layer; With the wall thickness of mill, the method attenuate multilayer through hole ceramic solar plate sunny slope that mills, with foamed material through hole being isolated becomes littler space, is beneficial to improve the efficient of multilayer through hole ceramic solar plate and increases heat insulation effect.
2, the manufacture method with ceramic solar plate of air heat insulating layer according to claim 1, it is characterized in that: the working media that in the through hole in the front (sunny slope) that is close to multilayer through hole ceramic solar plate, holds, circulates and be used to absorb heat, with the air layer in the through hole of the back side of other contiguous ceramic solar plates or the back side and side as heat-insulation layer, replace insulation material, closed at both ends with these through holes, blocking-up, minimizing circulation of air increase heat insulation effect.
3, manufacture method with ceramic solar plate of air heat insulating layer according to claim 1, it is characterized in that: grinding or Milling Process are carried out in the last plane (sunny slope) of the plate ceramic solar plate biscuit of multilayer through hole of above-mentioned drying and the groove inner bottom surface (sunny slope) of multilayer through hole trough-type ceramic solar plate biscuit, it is the wall thickness of the horizontal sunny slope of attenuate ceramic solar plate biscuit, then, with the ceramic industry conventional method above-mentioned black mud is incumbent on and states on the sunny slope of multilayer through hole ceramic solar plate biscuit, reburning is made for the multilayer through hole black ceramic composite ceramic solar panel that horizontal sunny slope is a thin-walled.
4, the manufacture method with ceramic solar plate of air heat insulating layer according to claim 1, it is characterized in that: before multilayer through hole ceramic solar plate burns till, in the through hole of above-mentioned insulation effect, inject low melting point inorganic material and high temperature expanded material, temperature when burning till makes its formation inorganic foamed, with the littler space of through hole isolation becoming, reduce cross-ventilation.
5, the manufacture method with ceramic solar plate of air heat insulating layer according to claim 1, it is characterized in that: after multilayer through hole ceramic solar plate burns till, injecting frothing material in the through hole of above-mentioned insulation effect, make it form foamed material, with the littler space of through hole isolation becoming, reduce cross-ventilation.
6, the manufacture method with ceramic solar plate of air heat insulating layer according to claim 1 is characterized in that: at the additional insulation material in the back side and side of multilayer through hole ceramic solar plate.
7, ceramic solar plate with air heat insulating layer, it is characterized in that: the ceramic solar plate with air heat insulating layer is to have the multilayer through-hole structure, its matrix is a general ceramic material, the superficial layer of sunny slope is the solar energy heating system product with the multilayer through hole pottery of the compound black porcelain for one of matrix, or be rich in the industrial residue of period 4 transition metal and/or be rich in the natural minerals of period 4 transition metal and/or be rich in the compound of period 4 transition metal and/or ceramic black colorant and conventional ceramic raw material are made pug through conventional ceramic raw material processing method with tailings in vanadium extraction and/or other, through moulding, firing the integral body that forms is black or dark multilayer through hole pottery solar energy heating system product, hold working media in the through hole of contiguous sunny slope, the air layer in other through holes plays insulation effect.
CN2008100166054A 2008-05-26 2008-05-26 Ceramic solar board with air heat insulating layer Expired - Fee Related CN101592404B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101881518A (en) * 2010-06-25 2010-11-10 河海大学 Solar porous medium air heater, detection system and loss computing method
CN102062486A (en) * 2010-01-04 2011-05-18 曹树梁 Composite ceramic solar heat-collection plate and solar groove-shaped air channel
WO2011095047A1 (en) * 2010-02-03 2011-08-11 山东天虹弧板有限公司 Solar roof of concrete structure
CN102200354A (en) * 2010-03-22 2011-09-28 黄锦熙 Composite foam black ceramic solar heat accumulating plate and producing method as well as production applications thereof
CN104309224A (en) * 2014-10-13 2015-01-28 山东理工大学 Method for preparing nickel slag ceramic heat collection panel

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102062486A (en) * 2010-01-04 2011-05-18 曹树梁 Composite ceramic solar heat-collection plate and solar groove-shaped air channel
CN102062486B (en) * 2010-01-04 2012-12-26 曹树梁 Composite ceramic solar heat-collection plate and solar groove-shaped air channel
WO2011095047A1 (en) * 2010-02-03 2011-08-11 山东天虹弧板有限公司 Solar roof of concrete structure
CN102200354A (en) * 2010-03-22 2011-09-28 黄锦熙 Composite foam black ceramic solar heat accumulating plate and producing method as well as production applications thereof
CN101881518A (en) * 2010-06-25 2010-11-10 河海大学 Solar porous medium air heater, detection system and loss computing method
CN104309224A (en) * 2014-10-13 2015-01-28 山东理工大学 Method for preparing nickel slag ceramic heat collection panel
CN104309224B (en) * 2014-10-13 2015-10-07 山东理工大学 A kind of preparation method of nickel slag ceramic heat collecting plate

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