CN101586307A - Continuous high-whiteness whitening process for pure cotton fabric - Google Patents

Continuous high-whiteness whitening process for pure cotton fabric Download PDF

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Publication number
CN101586307A
CN101586307A CNA2008102378870A CN200810237887A CN101586307A CN 101586307 A CN101586307 A CN 101586307A CN A2008102378870 A CNA2008102378870 A CN A2008102378870A CN 200810237887 A CN200810237887 A CN 200810237887A CN 101586307 A CN101586307 A CN 101586307A
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China
Prior art keywords
pure cotton
cotton fabric
brightening agent
whiteness
seconds
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Pending
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CNA2008102378870A
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Chinese (zh)
Inventor
张战旗
梁政佰
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Lufeng Weaving and Dyeing Co Ltd
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Lufeng Weaving and Dyeing Co Ltd
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Priority to CNA2008102378870A priority Critical patent/CN101586307A/en
Publication of CN101586307A publication Critical patent/CN101586307A/en
Pending legal-status Critical Current

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Abstract

The invention provides a continuous high-whiteness whitening process for pure cotton fabric, which is characterized by comprising the following working procedures of: padding whitening agent solution, steaming, washing and drying, wherein the whitening agent solution selects a whitening agent with medium or higher medium affinity; placing the whitening agent solution into a groove, and ensuring that the pure cotton fabric passes through the groove, and has the pickup rate of between 50 and 80 percent; then making the pure cotton fabric enter a guide roller type steamer which is heated to be between 98 and 100 DEG C and is filled with saturated steam to be steamed for 55 to 65 seconds to ensure that the whitening agent has full color development; and then orderly performing washing at a temperature of 50 DEG C for 65 to75 seconds and neutralization in a neutralizing tank for 20 to30 seconds on the pure cotton fabric, performing washing on the pure cotton fabric at a temperature of 50 DEG C for 7 to 17 seconds, and then making the pure cotton fabric enter a drying cylinder at a temperature of between 90 and 120 DEG C to make a fabric cover dry. The process can effectively improve the whiteness of the pure cotton fabrics, and ensure that the soaping fastness of the whitened pure cotton fabrics is improved to more than level 4.

Description

The continuous high-whiteness whitening process of pure cotton fabric
Technical field
The invention provides a kind of continuous high-whiteness whitening process of pure cotton fabric, belong to technical field of textile printing.
Background technology
All cotton woven fabric is a native cellulose fibre, liked by the consumer.But because the whitening process of all-cotton fabric generally adopts low-affinity class brightening agents such as MST, BFA, on tentering, pad, dry and finish with bathing with softener, cause the whiteness of fabric lower, washable weak effect, can not satisfy the high and stable requirement of whiteness of high-grade fabric.Common process: the continous mode whitening process all is from stenter, adopts the low-affinity brightening agent to machine.Its technological process is simple, and whiteness is low, the characteristics of fastness to washing difference but exist, and can not satisfy the whiteness requirement of high-grade fabric.
Summary of the invention
The purpose of this invention is to provide a kind ofly the cotton fabrics whiteness can be brought up to a certain degree, washing fastness reaches more than 4 grades, and can make the continuous high-whiteness whitening process of the pure cotton fabric that woven fabric finishes under open width, continuous processing conditions.Its technical scheme is:
Comprise following operation: pad brightening agent solution, decatize, washing and oven dry, wherein brightening agent solution is selected the brightening agent of medium or medium higher affinity for use, brightening agent solution is put into groove, make pure cotton fabric process groove and have 50~80% pick-up, entered and be warmed up to 98~100 ℃, be full of in the guide roll type decatize case of steam decatize then 60 ± 5 seconds, make the abundant color development of brightening agent, then successively through 50 ℃ of washings 70 ± 5 seconds, closed 25 ± 5 seconds in the neutralization chamber, make the cloth cover drying through the drying cylinder that enters 90 ℃~120 ℃ after 50 ℃ of washings in 12 ± 5 seconds again.
The continuous high-whiteness whitening process of described pure cotton fabric, brightening agent adopts CB or the RSB or the Clariant PC of vapour crust, and the brightening agent solution concentration is not less than 3.5g/L.
The continuous high-whiteness whitening process of described pure cotton fabric, groove adopts the low liquid measure groove of multi roll, and volume is no more than 40 liters, and has automatic liquid level control.
The continuous high-whiteness whitening process of described pure cotton fabric, decatize operation are to carry out in being full of the decatize case of saturated vapor, so that the abundant color development of brightening agent, thereby reach high whiteness.
The continuous high-whiteness whitening process of described pure cotton fabric enters the COTTON FABRIC open width, and the speed of a motor vehicle is controlled at 50~60m/min, can realize continuity processing.
The continuous high-whiteness whitening process of described pure cotton fabric, 50 ℃ of rinsing bowl temperature, the temperature remains within the normal range for neutralization chamber.
The present invention compared with prior art has following advantage: can effectively improve the whiteness of pure cotton fabric, the soaping fastness of the pure cotton fabric after brightening is brought up to more than 4 grades.
The specific embodiment
Embodiment 1
Select the rinsing machine of band groove and decatize case for use, groove is the guide roll type groove, and the decatize case is for holding the guide roll type decatize case of 60 meters of cloth amounts, and rinsing bowl is that volume is 10 rinsing bowls of 600L.The weave specification of processing is: the 80/2*80/2*160*72 latitude is heavily flat, be 83 pure cotton woven fabric in vain through moving back the end of boiling after floating.Its technological process is:
1, pad brightening agent: brightening agent adopts Clariant PC, brightening agent solution concentration 10g/L, put into groove to 80% of the total liquid level of groove, there is liquid level control device to guarantee the stable of liquid level in the groove, dry COTTON FABRIC enters groove with the speed of 60m/min and pads brightening agent solution, has 60% ± 1% pick-up then and enters in the decatize case that is full of saturated vapor.
2, decatize color development: feed saturated vapor in the decatize case in advance, the decatize tank inlet adopts the packing mode, to guarantee that decatize tank inlet place has steam excessive to guarantee the saturation degree of steam in the decatize case man-hour adding, decatize oven temperature, degree reaches between 98 ℃~100 ℃, and COTTON FABRIC makes the abundant color development of brightening agent with the speed of 60m/min by the decatize case.
3, washing and neutralization: in advance preceding 7 rinsing bowls are warmed up to 50 ℃, the the 8th, the 9th rinsing bowl adjustment arrived normal temperature, the rinsing bowl pH value is between 3.5~4.5, the 10th rinsing bowl adjustment to 50 ℃, COTTON FABRIC through washing also neutralization to remove loose colour and the cloth cover pH value be adjusted to neutrality.
4, oven dry: fabric through 90 ℃~120 ℃ drying cylinder so that the cloth cover drying.
Following advantage has been compared in evidence, the present invention with traditional handicraft:
Traditional handicraft Technology of the present invention
Process conditions MST:10g/L; Temperature: 130 ℃; The speed of a motor vehicle: 60m/min PC:10g/L; Penetrant m RZ:2g/L; 98 ℃~100 ℃ decatizes; The speed of a motor vehicle: 60m/min
Whiteness/coloured light 131/0.2 150/-0.7
Soaping fastness 2/3 4
Embodiment 2
Select the rinsing machine of band groove and decatize case for use, groove is the guide roll type groove, and the decatize case is for holding the guide roll type decatize case of 60 meters of cloth amounts, and rinsing bowl is that volume is 10 rinsing bowls of 600L.The weave specification of processing is: the 40*40*120*76 plain weave, be 85 pure cotton woven fabric in vain through moving back the end of boiling after floating.Its technological process is:
1, pad brightening agent: brightening agent adopts the CB of vapour crust, brightening agent solution concentration 8g/L, put into groove to 80% of the total liquid level of groove, there is liquid level control device to guarantee the stable of liquid level in the groove, dry COTTON FABRIC enters groove with the speed of 60m/min and pads brightening agent solution, has 60% ± 1% pick-up then and enters in the decatize case that is full of saturated vapor.
2, decatize color development: feed saturated vapor in the decatize case in advance, the decatize tank inlet adopts the packing mode, to guarantee that decatize tank inlet place has steam excessive to guarantee the saturation degree of steam in the decatize case man-hour adding, decatize oven temperature, degree reaches between 98 ℃~100 ℃, and COTTON FABRIC makes the abundant color development of brightening agent with the speed of 60m/min by the decatize case.
3, washing and neutralization: in advance preceding 7 rinsing bowls are warmed up to 50 ℃, the the 8th, the 9th rinsing bowl adjustment arrived normal temperature, the rinsing bowl pH value is between 3.5~4.5, the 10th rinsing bowl adjustment to 50 ℃, COTTON FABRIC through washing also neutralization to remove loose colour and the cloth cover pH value be adjusted to neutrality.
4, oven dry: fabric through 90 ℃~120 ℃ drying cylinder so that the cloth cover drying.
Following advantage has been compared in evidence, the present invention with traditional handicraft:
Traditional handicraft Technology of the present invention
Process conditions MST:6g/L; Temperature: 130 ℃; The speed of a motor vehicle: 60m/min CB:8g/L; Penetrant m RZ:2g/L; 98 ℃~100 ℃ decatizes; The speed of a motor vehicle: 60m/min
Whiteness/coloured light 121/0.1 138/-0.3
Soaping fastness 2/3 4
Embodiment 3
Select the rinsing machine of band groove and decatize case for use, groove is the guide roll type groove, and the decatize case is for holding the guide roll type decatize case of 60 meters of cloth amounts, and rinsing bowl is that volume is 10 rinsing bowls of 600L.The weave specification of processing is: the 70*70*195*90 plain weave, be 83 pure cotton woven fabric in vain through moving back the end of boiling after floating.Its technological process is:
1, pad brightening agent: brightening agent adopts Clariant PC, brightening agent solution concentration 12g/L, put into groove to 80% of the total liquid level of groove, there is liquid level control device to guarantee the stable of liquid level in the groove, dry COTTON FABRIC enters groove with the speed of 60m/min and pads brightening agent solution, has 55% ± 1% pick-up then and enters in the decatize case that is full of saturated vapor.
2, decatize color development: feed saturated vapor in the decatize case in advance, the decatize tank inlet adopts the packing mode, to guarantee that decatize tank inlet place has steam excessive to guarantee the saturation degree of steam in the decatize case man-hour adding, decatize oven temperature, degree should reach between 98 ℃~100 ℃, and COTTON FABRIC makes the abundant color development of brightening agent with the speed of 60m/min by the decatize case.
3, washing and neutralization: in advance preceding 7 rinsing bowls are warmed up to 50 ℃, the the 8th, the 9th rinsing bowl adjustment arrived normal temperature, the rinsing bowl pH value is between 3.5~4.5, the 10th rinsing bowl adjustment to 50 ℃, COTTON FABRIC through washing also neutralization to remove loose colour and the cloth cover pH value be adjusted to neutrality.
4, oven dry: fabric through 90 ℃~120 ℃ drying cylinder so that the cloth cover drying.
Following advantage has been compared in evidence, the present invention with traditional handicraft:
Traditional handicraft Technology of the present invention
Process conditions MST:15g/L; Temperature: 130 ℃; The speed of a motor vehicle: 60m/min PC:12g/L; Stabilizing agent P-102:5g/L; H 2O 2: 15g/L; NaOH:3g/L; Penetrant m RZ:2g/L; 98 ℃~100 ℃ decatizes; The speed of a motor vehicle: 60m/min
Whiteness/coloured light 130/0.5 155/-0.5
Soaping fastness 2/3 4

Claims (5)

1, a kind of continuous high-whiteness whitening process of pure cotton fabric, it is characterized in that comprising following operation: pad brightening agent solution, decatize, washing and oven dry, wherein brightening agent solution is selected the brightening agent of medium or medium higher affinity for use, brightening agent solution is put into groove, make pure cotton fabric process groove and have 50~80% pick-up, enter then and be warmed up to 98~100 ℃, be full of in the guide roll type decatize case of saturated vapor decatize 60 ± 5 seconds, make the abundant color development of brightening agent, then successively through 50 ℃ of washings 70 ± 5 seconds, closed in the neutralization chamber 25 ± 5 seconds, and made the cloth cover drying through the drying cylinder that enters 90 ℃~120 ℃ after 50 ℃ of washings in 12 ± 5 seconds again.
2, the continuous high-whiteness whitening process of pure cotton fabric as claimed in claim 1 is characterized in that: brightening agent adopts CB or the RSB or the Lay think of PC of section of vapour crust, and the brightening agent solution concentration is not less than 3.5g/L.
3, the continuous high-whiteness whitening process of pure cotton fabric as claimed in claim 1 is characterized in that: groove adopts the low liquid measure groove of multi roll, and volume is no more than 40 liters, and has automatic liquid level control.
4, the continuous high-whiteness whitening process of pure cotton fabric as claimed in claim 1 is characterized in that: the decatize operation is to carry out in being full of the decatize case of saturated vapor, so that the abundant color development of brightening agent, thereby reach high whiteness.
Figure A2008102378870002C1
The continuous high-whiteness whitening process of pure cotton fabric as claimed in claim 1 is characterized in that: COTTON FABRIC is that open width enters in the machinery equipment, can realize continuity processing.
CNA2008102378870A 2008-12-16 2008-12-16 Continuous high-whiteness whitening process for pure cotton fabric Pending CN101586307A (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104652015A (en) * 2015-01-15 2015-05-27 嵊州盛泰色织科技有限公司 Processing method for white fabric
CN105297392A (en) * 2015-11-30 2016-02-03 鲁丰织染有限公司 High-whiteness pure cotton fabric processing technology
CN103668826B (en) * 2012-09-11 2016-03-16 广东溢达纺织有限公司 A kind of cold pad--batch method of whitening of COTTON FABRIC
CN107881760A (en) * 2017-12-22 2018-04-06 鲁丰织染有限公司 High-whiteness cotton/polyamide fibre blended yarn weaved fabric continuous processing technology
CN108396546A (en) * 2018-02-24 2018-08-14 鲁丰织染有限公司 The high whiteness pure cotton fabric of blue light and its preparation process

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103668826B (en) * 2012-09-11 2016-03-16 广东溢达纺织有限公司 A kind of cold pad--batch method of whitening of COTTON FABRIC
CN104652015A (en) * 2015-01-15 2015-05-27 嵊州盛泰色织科技有限公司 Processing method for white fabric
CN105297392A (en) * 2015-11-30 2016-02-03 鲁丰织染有限公司 High-whiteness pure cotton fabric processing technology
CN105297392B (en) * 2015-11-30 2018-08-14 鲁丰织染有限公司 High whiteness pure-cotton fabric processing technology
CN107881760A (en) * 2017-12-22 2018-04-06 鲁丰织染有限公司 High-whiteness cotton/polyamide fibre blended yarn weaved fabric continuous processing technology
CN108396546A (en) * 2018-02-24 2018-08-14 鲁丰织染有限公司 The high whiteness pure cotton fabric of blue light and its preparation process

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Application publication date: 20091125