Automatic tray mounting machine for egg products
Technical field the present invention relates to a kind of tray mounting machine, more particularly, relates to a kind of automatic tray mounting machine for egg products.
Background technology is not found automatic tray mounting machine for egg products in the prior art as yet, and the domestic machine that also do not utilize comes the technology of automatic tray mounting.
Though China's egg product output ranks first in the world, account for about 50% of whole world total make, the packing of egg product almost all is manual operation, will go into i.e. 30 pieces the egg holder of 5 rows * 6 rows from the unordered diffusing egg that plant the comes out frock of all choosing.
Summary of the invention the object of the present invention is to provide a kind of efficient height, can significantly reduce artificial automatic tray mounting machine for egg products.
In order to achieve the above object, the invention provides following technical scheme: design a kind of automatic tray mounting machine for egg products, this tray mounting machine is made of egg product delivery system and egg holder delivery system, has whole preface driving device on the egg product carriage 1 of egg product delivery system and the egg conveyer that falls, ringwise whole preface chain 7 on the whole preface driving device constitutes whole preface transmission device around two groups of driving chain wheels 11, on the whole preface chain 7 several whole preface rubber rolls 3 are housed, fall the egg conveyer four group of second driving chain wheel 13 ringwise, be with straight plate chain 10 to constitute transmission device around each second driving chain wheel 13, several holder egg sprockets 5 evenly are fixed on to be with on the straight plate chain 10, driving chain wheel 11 is connected for chain with adjacent second driving chain wheel 13, whole preface driving device and fall to being equipped with egg rebound 4 between the egg conveyer, the 3rd driving chain wheel 32 is equipped with at egg holder carriage 2 two ends of egg holder delivery system respectively, with egg holder stay bearing plate 17 join together band bent plate chain 16 around the 3rd driving chain wheel 32, egg holder 8 is positioned at egg holder stay bearing plate 17 tops, second driving chain wheel 13 links to each other with the output shaft of motor 30, the 3rd driving chain wheel 32 links to each other with the output shaft of motor 30 through turning to bevel gear group 14, egg product carriage 1 is orthogonal with egg holder carriage 2, pushing away egg goes into the push rod 19 upper bend part ends of rest device and is equipped with and pushes away egg plate 6, push away the side that egg plate 6 is positioned at holder egg sprocket 5, hinge 22 is equipped with in the below that pushes away egg plate 6, on the opposite that pushes away egg plate 6 guide plate 18 is housed, push rod 19 links to each other with spring 21, and push rod 19 belows are with salient point on the cam 15 intermittently forces to push to contact.
In other words, whole tray mounting machine driven by a motor 30.By turn to bevel gear group 14 power distribution to the 3rd driving chain wheel 32 of second driving chain wheel 13 of egg product delivery system and the egg conveyer that falls, whole machine interlock.
The band bent plate chain 16 around the 3rd driving chain wheel 32 of tray mounting machine of the present invention is made up of two identical chains, and the two ends of the egg holder stay bearing plate 17 that several are parallel are fixedly connected on respectively on the inboard bent plate of band bent plate chain 16 each joint.
The whole preface transmission device of tray mounting machine of the present invention also has array idler sprocket 12 and is positioned at the inboard of whole preface chain 7 rings and links to each other the tensioning state of the whole preface chain 7 of maintenance with whole preface chain 7.
Tray mounting machine of the present invention is at the 3rd driving chain wheel 32 and turn to and also have the fall intermittent motion mechanism 31 of egg speed and egg holder 8 fltting speeds of control between the bevel gear group 14, two gears of intermittent motion mechanism 31 respectively with the 3rd driving chain wheel 32 with turn to bevel gear group 14 to be chain to be connected.
Specifically, the effect of space motion mechanism 31 is to distribute run duration, and by driving chain wheel 11, second driving chain wheel 13 of egg product delivery system, the 3rd driving chain wheel 32 of egg product delivery system, driving chain wheel 44 etc. distribute transmitting ratio.
On the present invention's the axle of the second adjacent driving chain wheel 13 cam 15 is housed with turning to bevel gear group 14.
Top one side that egg product carriage 1 of the present invention is positioned at egg holder stay bearing plate 17 is provided with and pushes away egg plate 6, and the salient point on the cam 15 is with push rod 19 belows that push away egg plate 6 intermittently to be forced to push to contact.
Whole preface chain 7 of the present invention is made of two row's belt length pin chains, and several hollow shafts 48 are evenly distributed in the middle of two row's belt length pin chains and are linked to be an integral body, are with a whole preface rubber roll 3 on the every hollow shaft 48.
The below of whole preface chain 7 of the present invention also has the friction plate 46 of the whole preface rubber roll 3 of rest.Whole preface rubber roll 3 when advancing because the effect of friction plate 46 and rotation, thereby the egg above driving 9 rotates, in the rotation the surperficial radian of egg product 9 gradually with the cambered surface kissing of whole preface rubber roll 3 and, realize the whole preface and table of contents.
In addition, identical or becomes multiple with the chain pitch of straight plate chain 10, band bent plate chain 16 and whole preface chain 7 with the realization synchronous interaction.
Compared with prior art, the present invention has simple in structure, and dependable performance is suitable for the holder of large-scale industrialization egg product dress, and advantages such as work efficiency height have realized the mechanization of egg product automatic tray mounting, can significantly reduce manual operation.
Be description of drawings of the present invention below the description of drawings:
Fig. 1 is a perspective view of the present invention;
Fig. 2 is the A-A cross-sectional view of Fig. 1;
Fig. 3 is the egg part-structure scheme drawing of starting going to a nursery that pushes away of the present invention;
Fig. 4 is the B-B cross-sectional view of Fig. 1;
Fig. 5 is a drive mechanism scheme drawing of the present invention;
Fig. 6 pushes away the egg part partial enlarged drawing of starting going to a nursery;
Fig. 7 is the structural representation of holder egg sprocket 5;
Fig. 8 is the structural representation of guide plate 18;
Fig. 9 is the structural representation of cam 15;
Figure 10 is the structural scheme of mechanism of whole preface chain;
Figure 11 is the drive mechanism scheme drawing of egg product delivery system;
Figure 12 is a complete machine drive mechanism scheme drawing;
Figure 13, the 14th, the connection mode scheme drawing of band bent plate chain 16 and egg holder stay bearing plate 17.
In Fig. 1~12, the 1st, egg product carriage, the 2nd, egg holder carriage, the 3rd, whole preface rubber roll, the 4th, the egg rebound that falls, the 5th, holder egg sprocket, the 6th, push away the egg plate, the 7th, whole preface chain, the 8th, egg holder, the 10th, be with straight plate chain, the 11st, driving chain wheel, the 12nd, idler sprocket, 13 is second driving chain wheels, the 14th, turn to the bevel gear group, and the 15th, cam, the 16th, band bent plate chain, the 17th, egg holder stay bearing plate, the 18th, guide plate, the 19th, push rod, the 20th, the bed plate of egg holder carriage, the 21st, spring, the 22nd, hinge, the 30th, motor, the 31st, intermittent motion mechanism, 32 is the 3rd driving chain wheels, the 40th, and drive coupling, the 42nd, bearing seat, the 43rd, push rod wring abut, 37,38,39, the 44th, sprocket wheel, the 46th, friction plate, the 48th, hollow shaft.
By specific embodiment the present invention is carried out more detailed description below the specific embodiment:
With reference to Fig. 1,2,4, tray mounting machine is made of egg product delivery system and egg holder delivery system, has whole preface driving device on the egg product carriage 1 of egg product delivery system and the egg conveyer that falls, ringwise whole preface chain 7 on the whole preface driving device constitutes whole preface transmission device around two groups of driving chain wheels 11, on the whole preface chain 7 several whole preface rubber rolls 3 are housed, fall the egg conveyer four group of second driving chain wheel 13 ringwise, be with straight plate chain 10 to constitute a transmission device integral body around each second driving chain wheel 13, several holder egg sprockets 5 evenly are fixed on to be with on the straight plate chain 10, driving chain wheel 11 is connected for chain with adjacent second driving chain wheel 13, whole preface driving device and fall to being equipped with egg rebound 4 between the egg conveyer, the 3rd driving chain wheel 32 is equipped with at egg holder carriage 2 two ends of egg holder delivery system respectively, with egg holder stay bearing plate 17 join together band bent plate chain 16 around the 3rd driving chain wheel 32, egg holder 8 is positioned at egg holder stay bearing plate 17 tops, second driving chain wheel 13 links to each other with the output shaft of motor 30, the 3rd driving chain wheel 32 links to each other with the output shaft of motor 30 through turning to bevel gear group 14, and egg product carriage 1 is orthogonal with egg holder carriage 2.
With reference to Fig. 2, whole preface transmission device also has three groups of idler sprockets 12 and is positioned at the inboard of whole preface chain 7 rings and links to each other with whole preface chain 7.
With reference to Fig. 4,5, at the 3rd driving chain wheel 32 with turn to and also have the fall intermittent motion mechanism 31 of egg speed and egg holder 8 fltting speeds of control between the bevel gear group 14, two gears of intermittent motion mechanism 31 respectively with the 3rd driving chain wheel 32 with turn to bevel gear group 14 to be chain to be connected.Fig. 5 shows: on motor 30 output shafts bearing seat 42 is housed, second driving chain wheel 13 is housed between bearing seat 42, cam 15 and these second driving chain wheel, 13 coaxial and rotations simultaneously that are in operation, the salient point of cam 15 is with the below of push rod 19 intermittently to be forced to push to contact, this second driving chain wheel 13 with turn to bevel gear group 14 adjacent, the push rod wring abut 43 of push rod 19 is fixed on the frame 1, turn to bevel gear group 14 the axle on sprocket wheel 38 is housed, drive coupling 40 also is housed on the output shaft of motor 30.
With reference to Fig. 3,6,7, pushing away the egg part of starting going to a nursery mainly comprises and pushes away egg plate 6, egg holder 8, push rod 19, push rod 19 upper bend part ends are equipped with and push away egg plate 6, push away the side that egg plate 6 is positioned at holder egg sprocket 5, and hinge 22 is equipped with in the below that pushes away egg plate 6, egg product 9 is above whole preface rubber roll 3, on the opposite that pushes away egg plate 6 guide plate 18 is housed, the position, whereabouts of guiding egg product 9, guide plate 18 is contained on the frame 2, what link to each other with push rod 19 also has spring 21, pushes away push rod 19 belows of egg plate 6 and salient point on the cam 15 and is intermittently pressure and pushes and contact.
With reference to Fig. 8, guide plate takes the shape of the letter U.
With reference to Fig. 9, the salient point on the cam 15 is positioned at the edge of cam 15.
With reference to Figure 10, whole preface chain 7 is made of two row's belt length pin chains, and several hollow shafts 48 are evenly distributed in the middle of two row's belt length pin chains of putting in order preface chain 7 and constitute an integral body, are with a whole preface rubber roll 3 on the every hollow shaft 48.
With reference to Figure 11,12, the drive mechanism of egg product delivery system is: egg product carriage 1 links to each other with the output shaft of motor 30, two groups of driving chain wheels 11 on the whole preface driving device of egg product carriage 1, fall the egg conveyer four group of second driving chain wheel 13 ringwise, driving chain wheel 11 realizes that by sprocket wheel 44 chain is connected with the second adjacent driving chain wheel 13, has one second driving chain wheel 13 coaxial with cam 15, and the below that pushes away the push rod 19 of egg plate 6 is with cam 15 intermittently forces to push to contact; What link to each other with the output shaft of motor 30 also links to each other with turning to bevel gear group 14 by sprocket wheel 38, turn to bevel gear group 14 to link to each other with intermittent motion mechanism 31 by sprocket wheel 37 again, and intermittent motion mechanism's 31 continuous sprocket wheels 39 that pass through link to each other with the 3rd driving chain wheel 32 of egg holder carriage 2, driving chain wheel 11 also realizes that by sprocket wheel 44 chain is connected with second driving chain wheel 13, thereby constitutes the transmission device of a complete interlock.
With reference to Figure 13,14, to form by two identical chains around the band bent plate chain 16 of the 3rd driving chain wheel 32, the two ends of the egg holder stay bearing plate 17 that several are parallel are fixedly connected on respectively on the inboard bent plate of band bent plate chain 16 each joint.
The chain pitch of the straight plate chain 10 of the band among the figure, band bent plate chain 16 and whole preface chain 7 is identical or become multiple.
During concrete the use, can set: when the egg product delivery system transports 5 egg products 9, thereby cam 15 effect push rods 19 push away egg plate 6, and egg product 9 is sent in the egg holder 8 on the egg holder carriage 2, owing to egg holder at this moment 8 is static.After 5 eggs fell into egg holder 8, egg holder 8 moved forward lattice again, because the effect of intermittent motion mechanism, static again wait egg falls into holder.
In concrete the enforcement, egg product 9 is put on the whole preface rubber roll 3, egg product 9 is after whole preface, very regular horizontal rolling forward, through the egg rebound 4 that falls, fall into holder egg sprocket 5 above, after the holder egg sprocket 5 of holder egg 8 is holding in the palm five egg products 9, when coming the front that pushes away egg plate 6, cam 15 tops one lower push-rod 19 by chain control, push rod 19 pushes away egg plate 6, and pushing away egg plate 6 is the center with hinge 22, bends forward egg product 9 to be pushed away from holder egg sprocket 5, band bent plate chain 16 on the egg holder this moment carriage 2 just egg holder 8 be placed on guide plate 18 below, when 5 egg products 9 fell into egg holder 8, band bent plate chain 16 moved forward lattice to egg holder 8 again, waits for that once more 5 egg products 9 fall.