CN101564119A - Integral processing method for sunflower disc and special device thereof - Google Patents
Integral processing method for sunflower disc and special device thereof Download PDFInfo
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- CN101564119A CN101564119A CNA2009101432139A CN200910143213A CN101564119A CN 101564119 A CN101564119 A CN 101564119A CN A2009101432139 A CNA2009101432139 A CN A2009101432139A CN 200910143213 A CN200910143213 A CN 200910143213A CN 101564119 A CN101564119 A CN 101564119A
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- sunflower
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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Abstract
The invention relates to an integral processing method for sunflower disc and device thereof. The processing method mainly includes steps of gathering, airing, boiling and baking, so that the integrality of the sunflower disc is reserved, and the sunflower disc can be made in a plurality of tastes, thereby enlarging purchase crowd. The device special for the method includes a support, a seasoning box arranged on an upper end of the support, a lifting bearing platform arranged on a lower end of the support, a main pipe connected with a lower end of the seasoning box, branch pipes connected with the main pipe, sealing hoods arranged at lower ends of the branch pipes, spray nozzles arranged at lower ends of the branch pipes and upper ends in the sealing hood, a heat dispersion opening arranged on the sealing hoods, a heating element arranged on the inner wall of the sealing hoods. The device greatly increases yield, makes the finished products more beauteous, can prepare the sunflower disc in a plurality of tastes without taking the raw material out for soaking, saves time and energy, and is convenient for operation, especially by adopting a shunting device, a plurality of sealing hoods can be operated synchronously, thereby farthest saving production cost and energy.
Description
Technical field
The present invention relates to food processing field, relate to a kind of processing method and special equipment thereof that keeps sunflower disk whole good looking appearance and easy tasty sunflower seeds specifically.
Background technology
Sunflower seeds is the seed of sunflower.The sunflower dish is long in the top of sunflower, the flat part that is plate-like, and sunflower seeds is just long on the sunflower dish.The sunflower dish natural shape of band sunflower seeds has splendid ornamental value as smart as a new pin, when still baking has the sunflower dish of sunflower seeds, sunflower seeds easily comes off, influenced the integrality and the aesthetic property of product, and common equipment not only can't satisfy the requirement of integrality, sunflower seeds also is difficult to tasty.
Application number is the processing method that the Chinese invention patent of 200410057276.X discloses a kind of sunflower seeds, the rotary drum that this method is not stopped at the shortening process need just can make sunflower seeds evenly tasty, this patent of invention also discloses the digesting apparatus of this processing method, adopt drum-type structure, sunflower seeds in the sunflower dish is come off, influenced the integrality and the sight of finished product.Though this technology can solve the tasty difficulty of general roasting plant sunflower seeds, drawback that taste is single, because sunflower seeds easily comes off in the sunflower dish, so not too be fit to use drum-type structure.
Application number is that 200620069598.0 Chinese utility model patent discloses a kind of sunflower seeds baking machine, though its sunflower that can keep having sunflower seeds in the shortening process is coiled one side all the time up, but this equipment can only toast, taste is single, and in order to keep closure at the import and export of conveyer belt curtain to be installed usually, when turnover, can run into the sunflower dish so unavoidably, influence the aesthetic property of finished product.
Summary of the invention
In order to overcome defective of the prior art, one of purpose of the present invention is to provide a kind of sunflower seeds processing method that keeps sunflower dish integrality aesthetic property, easy seasoning.
Another object of the present invention is to provide a kind of simple in structure, easy to operate, special equipment of being fit to the above-mentioned sunflower seeds processing method of suitability for industrialized production.
For achieving the above object, the invention provides a kind of processing method of sunflower seeds, comprise the steps:
A) preliminary treatment: the primary floral disc of sunflower into of gathering is put in order, used the clear water rinsing, dry naturally;
B) shortening: the dish of the sunflower after air-dry is placed on the carrying platform (3), and one of sunflower seeds is faced up, regulating carrying platform (3) is increased to and seal closure (5) fastening it, in the seasoning case (2) that is connected with seal closure, add flavor enhancement, the thermovent (7) of closing on the seal closure carries out preheating, shower nozzle (6) sprinkling flavor enhancement by connecting seasoning case and the lower end of duct of seal closure 1-2 minute, regulate the sealing case temperature to 150-200 ℃ of boiling 3-7 minute, spray boiling 4-6 time repeatedly, make the sunflower seeds on the sunflower dish evenly absorb flavor enhancement; C) baking: it is well-done to the sunflower seeds on the sunflower dish that the sunflower after step B boiling dish is carried out low-temperature bake;
D) packing: sunflower well-done among the step C is coiled the packaging bag vacuum-pumping and sealing of packing into.
Wherein, pretreated concrete steps are in the steps A: gather primary floral disc of sunflower into and remove sunflower tray bottom tip portion and make it smooth; dust or pollen in the sucking-off sunflower dish; clean with the clear water rinsing; sunflower dish placed under ventilation or the sunlight dry naturally, 1 12 when making the water content of sunflower dish be lower than firm the harvesting.
Wherein, the preheat temperature of boiling is 180-230 ℃ among the step B, and be 3-10 minute preheating time.
Wherein, the temperature of low-temperature bake is controlled at 100-150 ℃ among the step C, and stoving time is 30-60 minute.
The preparation method of described flavor enhancement is: preparation contains the batching of Chinese prickly ash, aniseed, cloves, fennel seeds, white sugar, salt and white granulated sugar, adds water and boil and became soup stock in 5 hours in batching, after the cold of drying in the air naturally impurity is filtered and promptly gets modifier.
A kind of special equipment that is used for above-mentioned sunflower seeds processing method, comprise support, the upper end of support is provided with the seasoning case, the lower end is provided with liftable carrying platform, the lower end of seasoning case is provided with a trunk line, is communicated with subtube on the trunk line, and subtube is connected with seal closure, the subtube lower end is provided with shower nozzle, shower nozzle places in the seal closure, and seal closure is provided with thermovent, and the inwall of seal closure is provided with heating element heater.
Described trunk line is provided with compression pump, and described subtube is provided with by-pass valve control, and described thermovent is provided with control valve.
The periphery of described seal closure along on be with sealing ring.
Described seal closure is provided with the temperature controller that is used to measure the sealing case temperature.
Beneficial effect of the present invention is:
1, the food that utilizes the inventive method to process has not only kept original appearance, has splendid sight, and can make various tastes according to the market demand, has enlarged the purchase crowd, is first-selected present, edible good merchantable brand.
2, special equipment of the present invention has solved the drawback that prior art can not guarantee the finished product integrality (for example the sunflower seeds in the sunflower dish come off problem), has improved yield rate greatly, makes the finished product sight that has more more attractive in appearance; Can also in the seasoning case, add various seasoning waters according to the market demand, be sprayed at uniformly on the food that keeps definite shape from shower nozzle, tasty easily, not needing to soak in advance raw material in the whole operation process does not need taking-up to carry out other operations yet, save human and material resources, time, handled easily;
3, special equipment of the present invention adopts the seal closure structure, save the energy, in the seal closure periphery along locating sheathed sealing ring, better guaranteed the sealing of equipment, save the energy, especially adopt shunting device to connect a plurality of seal closure structures, toast many parts of raw material simultaneously, saved the production cost and the energy to greatest extent.
Description of drawings
Fig. 1 is the structural representation of roasting plant of the present invention;
Fig. 2 is the structural representation of heating element heater in seal closure;
Fig. 3 is the structural representation of heating element heater in the seal closure of another kind of shape;
Wherein, 1-support, 2-seasoning case, 3-carrying platform, 4-trunk line, 5-seal closure, 6-shower nozzle, 7-thermovent, 8-heating element heater, 9-subtube, 10-compression pump, 11-by-pass valve control, 12-control valve, 13-sealing ring, 14-temperature controller.
The specific embodiment
Below in conjunction with embodiment processing method of the present invention and special equipment are further elaborated.
The concrete steps of processing method of the present invention are:
Preliminary treatment: gather primary floral disc of sunflower into and remove sunflower tray bottom tip portion and make it smooth; with dust or the pollen in the dust catcher sucking-off sunflower dish; clean with the clear water rinsing; sunflower dish placed under ventilation or the sunlight dry naturally; when making the water content of sunflower dish be lower than firm harvesting the 1 12; adopt netted solarization tool during airing, and make the sunflower dish have one of sunflower seeds to face up to keep drying the integrality of back sunflower dish
Shortening: the dish of the sunflower after air-dry is placed on the carrying platform 3 of special equipment, slide on carrying platform for fear of the sunflower dish, can on carrying platform, lay one deck stainless steel cloth and make sunflower dish length have one of sunflower seeds to face up, regulating carrying platform is increased to and seal closure 5 fastenings it, in seasoning case 2, add flavor enhancement, screw control valve 12 and close thermovent 7, temperature is increased to 195 ℃ of preheatings 5 minutes, opening pressure pump 10 and by-pass valve control 11, spray flavor enhancements closing control valve 11 after 2 minutes by the shower nozzle 6 that connects lower end of duct between seasoning case and the seal closure, adjust the temperature to 180 ℃ of lasting boilings 5 minutes, spray boiling so repeatedly 5 times; The present invention can realize that the step key of boiling is that the chassis of sunflower dish and the junction of sunflower seeds are cellular, can hold a small amount of condiment, so the present invention utilizes shower nozzle to spray condiment water to the sunflower dish, sunflower seeds soaks and wherein can make it evenly tasty, reach the purpose of boiling again by the heating element heater heating, the method for making of described flavor enhancement is: preparation contains Chinese prickly ash 40g, aniseed 300g, cloves 40g, fennel seeds 80g, white sugar, the batching of salt 3kg and white granulated sugar 3.5kg, in cauldron, add water 20kg, above-mentioned batching is put into water boil 5 hours one-tenth soup stocks, naturally the cold of drying in the air, with impurity filter modifier, also can add other condiment again and make flavor enhancement according to said method then according to different taste;
Baking: be cooled to 120 ℃ of consecutive low temperature bakings 50 minutes, well-done until sunflower seeds, and the moisture of the sunflower seeds on sunflower dish and the sunflower dish meets the finished product requirement;
Packing: well-done sunflower is coiled the packaging bag vacuum-pumping and sealing of packing into.
Employing well known to a person skilled in the art that the sunflower dish after sterilization instrument in the existing field of food and method are to encapsulation carries out sterilization treatment.
As shown in Figure 1, this example is described to be used to realize that the special equipment of sunflower seeds processing method comprises support 1, the upper end of support 1 is provided with a seasoning case 2, the lower end is provided with a liftable carrying platform 3, a trunk line 4 is equipped with in the lower end of seasoning case 2, trunk line is connected with three subtubes 9, the bottom of each subtube all connects a seal closure 5, the lower end of each subtube all connects a seedpod of the lotus shape shower nozzle 6, shower nozzle places seal closure 2 internal upper parts, the purpose that this shower nozzle is installed is to enlarge spray area, make condiment water thinner more even, effectively avoided the drawback of raw material taste inequality.The top of trunk line 4 is equipped with a compression pump 10 that can strengthen hydraulic pressure, and a by-pass valve control 11 that is used to regulate the shower nozzle water yield all is installed on each subtube 9, and this by-pass valve control is positioned at corresponding seal closure top.Seal closure 2 is provided with at least one thermovent 7, the control valve 12 of control heat dissipation capacity is housed on the thermovent, seal closure is the bowl-shape of back-off, for seal closure is combined more closely with carrying platform, in the periphery of seal closure along locating a sheathed rubber seal 13, installation one is used to measure the temperature controller 14 of case temperature on the seal closure, and described temperature controller adopts prior art known in those skilled in the art.Carrying platform 3 reaches the lifting purpose and adopts those skilled in the art's known prior art, can finish by below platform, being provided with at least two telescopic supporting legs, also can pulley be set at the two ends of carrying platform, bottom at support is provided with slideway, slides along slideway by pulley and realizes the lifting of carrying platform.Shells such as also available oven of support 1 of the present invention or baking box substitute.
The shape of described seal closure can be decided according to concrete condition, and as shown in Figure 2, the next week of seal closure is along be circular, and dish is with heating element heater 8 on its inwall, and heating element heater can adopt the heating element heater of using always in the baking machine such as electric heating tube.As shown in Figure 3, the next week of seal closure is along also can be rectangle.
Should be noted that at last: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit, although the present invention is had been described in detail with reference to the foregoing description, those of ordinary skill in the field are to be understood that: still can make amendment or be equal to replacement the specific embodiment of the present invention, and do not break away from any modification of spirit and scope of the invention or be equal to replacement, it all should be encompassed in the middle of the claim scope of the present invention.
Claims (9)
1. the integral processing method of a sunflower dish is characterized in that: comprise the steps:
A) preliminary treatment: the primary floral disc of sunflower into of gathering is put in order, used the clear water rinsing, dry naturally;
B) shortening: the dish of the sunflower after air-dry is placed on the carrying platform (3), and one of sunflower seeds is faced up, regulating carrying platform (3) is increased to and seal closure (5) fastening it, in the seasoning case (2) that is connected with seal closure, add flavor enhancement, the thermovent (7) of closing on the seal closure carries out preheating, shower nozzle (6) sprinkling flavor enhancement by connecting seasoning case and the lower end of duct of seal closure 1-2 minute, regulate the sealing case temperature to 150-200 ℃ of boiling 3-7 minute, spray boiling 4-6 time repeatedly, make the sunflower seeds on the sunflower dish evenly absorb flavor enhancement;
C) baking: it is well-done to the sunflower seeds on the sunflower dish that the sunflower after step B boiling dish is carried out low-temperature bake;
D) packing: sunflower well-done among the step C is coiled the packaging bag vacuum-pumping and sealing of packing into.
2. sunflower seeds processing method according to claim 1; it is characterized in that: pretreated concrete steps are in the described steps A: gather primary floral disc of sunflower into and remove sunflower tray bottom tip portion and make it smooth; dust or pollen in the sucking-off sunflower dish; clean with the clear water rinsing; sunflower dish placed under ventilation or the sunlight dry naturally, 1 12 when making the water content of sunflower dish be lower than firm the harvesting.
3. sunflower seeds processing method according to claim 1 is characterized in that: the preheat temperature of boiling is 180-230 ℃ among the described step B, and be 3-10 minute preheating time.
4. sunflower seeds processing method according to claim 1 is characterized in that: the temperature of low-temperature bake is controlled at 100-150 ℃ among the described step C, and stoving time is 30-60 minute.
5. sunflower seeds processing method according to claim 1, it is characterized in that: the preparation method of flavor enhancement is among the described step B: preparation contains the batching of Chinese prickly ash, aniseed, cloves, fennel seeds, white sugar, salt and white granulated sugar, in batching, add water and boil and became soup stock in 5 hours, after the cold of drying in the air naturally impurity filtered and promptly get modifier.
6. special equipment that is used for the described sunflower seeds processing method of claim 1, it is characterized in that: described equipment comprises support (1), the upper end of support (1) is provided with seasoning case (2), the lower end is provided with liftable carrying platform (3), the lower end of seasoning case (2) is provided with a trunk line (4), be communicated with subtube (9) on the trunk line, subtube is connected with seal closure (5), the subtube lower end is provided with shower nozzle (6), shower nozzle places in the seal closure, seal closure (5) is provided with thermovent (7), and the inwall of seal closure is provided with heating element heater (8).
7. special equipment according to claim 6 is characterized in that: described trunk line (4) is provided with compression pump (10), and described subtube (9) is provided with by-pass valve control (11), and described thermovent (7) is provided with control valve (12).
8. special equipment according to claim 6 is characterized in that: the periphery of described seal closure (5) along on be with sealing ring (13).
9. special equipment according to claim 6 is characterized in that: described seal closure (5) is provided with the temperature controller (14) that is used to measure the sealing case temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101432139A CN101564119B (en) | 2009-05-20 | 2009-05-20 | Integral processing method for sunflower disc and special device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101432139A CN101564119B (en) | 2009-05-20 | 2009-05-20 | Integral processing method for sunflower disc and special device thereof |
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| Publication Number | Publication Date |
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| CN101564119A true CN101564119A (en) | 2009-10-28 |
| CN101564119B CN101564119B (en) | 2011-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009101432139A Expired - Fee Related CN101564119B (en) | 2009-05-20 | 2009-05-20 | Integral processing method for sunflower disc and special device thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106962959A (en) * | 2017-04-27 | 2017-07-21 | 重庆乐嚼食品有限公司 | Sunflower seeds processing unit (plant) |
| CN106962961A (en) * | 2017-04-27 | 2017-07-21 | 重庆乐嚼食品有限公司 | Sunflower seeds processing method |
| CN107135746A (en) * | 2017-04-28 | 2017-09-08 | 重庆乐嚼食品有限公司 | Sunflower disk methods of threshing |
| CN112568382A (en) * | 2020-12-14 | 2021-03-30 | 成都良丰企业管理有限公司 | Method and device for making flame-fried crispy chicken |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1534452A (en) * | 2003-04-01 | 2004-10-06 | 岳文祥 | Radio display device and display method |
| CN100379362C (en) * | 2005-09-29 | 2008-04-09 | 胡亦攀 | Method for processing cooked sunflower seeds |
| CN2884909Y (en) * | 2006-02-22 | 2007-04-04 | 张孙锐 | Sunflower seed baker |
| CN101061875A (en) * | 2006-04-27 | 2007-10-31 | 赵春 | Method of processing sunflower seed having multiple flavors |
| CN100339024C (en) * | 2006-06-12 | 2007-09-26 | 贺庄明 | Method for preparing sunflower seeds |
-
2009
- 2009-05-20 CN CN2009101432139A patent/CN101564119B/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106962959A (en) * | 2017-04-27 | 2017-07-21 | 重庆乐嚼食品有限公司 | Sunflower seeds processing unit (plant) |
| CN106962961A (en) * | 2017-04-27 | 2017-07-21 | 重庆乐嚼食品有限公司 | Sunflower seeds processing method |
| CN106962959B (en) * | 2017-04-27 | 2019-03-19 | 重庆乐嚼食品有限公司 | Sunflower seeds processing unit (plant) |
| CN106962961B (en) * | 2017-04-27 | 2019-03-19 | 重庆乐嚼食品有限公司 | Sunflower seeds processing method |
| CN107135746A (en) * | 2017-04-28 | 2017-09-08 | 重庆乐嚼食品有限公司 | Sunflower disk methods of threshing |
| CN112568382A (en) * | 2020-12-14 | 2021-03-30 | 成都良丰企业管理有限公司 | Method and device for making flame-fried crispy chicken |
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| CN101564119B (en) | 2011-12-07 |
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Granted publication date: 20111207 Termination date: 20130520 |