CN105724617A - Houkui tea making device and tea making technology - Google Patents
Houkui tea making device and tea making technology Download PDFInfo
- Publication number
- CN105724617A CN105724617A CN201610079023.5A CN201610079023A CN105724617A CN 105724617 A CN105724617 A CN 105724617A CN 201610079023 A CN201610079023 A CN 201610079023A CN 105724617 A CN105724617 A CN 105724617A
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- tea
- tea making
- point
- feeding mouth
- making device
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- 241001122767 Theaceae Species 0.000 title claims abstract description 52
- 238000005516 engineering process Methods 0.000 title description 7
- 230000005540 biological transmission Effects 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 4
- 241000282693 Cercopithecidae Species 0.000 claims description 38
- 238000010025 steaming Methods 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 16
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 102000004190 Enzymes Human genes 0.000 abstract 7
- 108090000790 Enzymes Proteins 0.000 abstract 7
- 230000009849 deactivation Effects 0.000 abstract 7
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 2
- 241000242759 Actiniaria Species 0.000 description 1
- 102000004316 Oxidoreductases Human genes 0.000 description 1
- 108090000854 Oxidoreductases Proteins 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
The invention belongs to the field of Houkui tea making and particularly relates to a tea making device automatically conducting deactivation of enzymes and tip pinching to make Houkui.The tea making device comprises a conveying device, an enzyme deactivation device, a tip pinching device and an output device.The conveying device is a crawler-type conveyor belt across the enzyme deactivation device and is provided with a transmission groove.The enzyme deactivation device combines far infrared and microwaves.The tip pinching device is provided with a material inlet and a tip pinching idler wheel.The tea making device has the advantages that the far infrared and the microwaves are adopted at the same time to conduct enzyme deactivation, tea aroma enhancing is benefited, and the color of tea leaves which are subjected to enzyme deactivation is superior to that of manually-made tea leaves; the tea leaves can not extrude or broken up, and the condition formed after tip pinching is better; enzyme deactivation and tip pinching are conducted on the same assembly line, the labor cost is saved, and the tea making efficiency is improved.
Description
Technical field:
The invention belongs to monkey chief's tea making field, especially relate to tea making device and method for preparing tea that a kind of automatization completes and pinches point making monkey chief.
Background technology:
Taiping Houkui Tea is Chinese history well-known tea, originates in newly bright, gantry, the Huangshan District (former peaceful county) of northern foot, Huangshan, Anhui Province, three mouthful of one band.Taiping Houkui Tea profile is that two leaves embrace bud, flat straight and upright, naturally unfolds, and pekoe is lain concealed, and has the title of " monkey chief's Rhizoma Anemones Raddeanae does not dissipate and do not stick up not crimping ".The verdant even profit of leaf color, surely red during vein is green, Lan Xiang is invigorating, and mellow time of flavour is sweet, has the monkey rhythm of uniqueness, and soup color is clear green bright and limpid, light green even bright at the bottom of leaf, and bud-leaf becomes piece stout and strong.
In prior art, completing and pinching point is make operation indispensable in monkey chief's process, in prior art, complete the first operation being to prepare monkey chief, its objective is by the oxidase active in high temperature and the fresh leaf of passivation, suppress the enzymatic oxidation of tea polyphenols etc. in fresh leaf, evaporate fresh leaf central part and divide moisture, make Folium Camelliae sinensis deliquescing, so that next step processing, current monkey chief complete technology mainly have pot fry complete, roller fixation, hot air water-removing, steam beating, independent applied microwave or far infrared complete, the technology such as microwave and far infrared successively complete, these technology ubiquity fixation times that complete are long, complete uneven, complete cost height, the drawbacks such as inefficiency, affect quality and the yield of Folium Camelliae sinensis.
In prior art, after monkey chief's tea green-keeping, in addition it is also necessary to carry out pinching point operation, adopt manual work now more, but efficiency is very low when pinching point, and the shape of tea difference made is relatively big, and the quality of Folium Camelliae sinensis declines.Application number be 201320459596.2 utility model patent disclose a kind of Folium Camelliae sinensis and pinch point machine, but Folium Camelliae sinensis pinch point machine feeding mouth and top, during artificial pan feeding, Folium Camelliae sinensis easily bends vertically downward and results in blockage, and Folium Camelliae sinensis arranges comparatively mixed and disorderly on screen cloth during discharging, Folium Camelliae sinensis is caused mutually to extrude drying effect poor, publication number is that the patent of invention of CN104012685A discloses a kind of numerical-control tea leaf and pinches point forming machine, it is also required to artificial from charge door addition Folium Camelliae sinensis, and be that batch adds Folium Camelliae sinensis from same charge door, easily cause Folium Camelliae sinensis mutually to extrude at charge door and fracture, affect Folium Camelliae sinensis finished product condition.
Summary of the invention:
For solving above-mentioned technical problem, the present invention provides a kind of monkey chief's tea making device and tea-manufacturing technology, adopt pipeline system automatization that monkey chief is continuously performed complete and pinch point, described de-enzyming process adopt microwave and far infrared complete mode simultaneously, color and luster condition can be obtained and be better than making by hand monkey chief after the completing of effect, pinch in point flow process described, need not manually carry out pinching point, bring revolutionary innovation to point program of pinching the most loaded down with trivial details in tradition monkey chief's technique processed, and it is stalwart to obtain monkey after condition better pinches point.
The present invention is achieved by the following technical solutions: a kind of monkey chief's tea making device, including transporter, steaming apparatus, pinches point device and output device;Described transporter is pedrail delivering strap, described pedrail delivering strap is connected to each other by multiple mesh unit and forms, each mesh unit includes the transmission groove that a plurality of longitudinal direction be arranged in parallel, described pedrail delivering strap traverses steaming apparatus, monkey chief can be sent in steaming apparatus and complete;Described steaming apparatus is the steaming apparatus of far infrared and microwave combination, and including fixation furnace, the top of described fixation furnace is provided with far-infrared tube, and the bottom of described fixation furnace is provided with microwave magnetron;Described point device of pinching is provided with feeding mouth and cylindrical upper and lower pinches point roller, described feeding mouth is funnel-shaped structure, quantity is identical with described transmission groove, the transmission groove of described feeding mouth width opening next-door neighbour conveyer belt turning point, and narrow opening points to the upper and lower gap pinched between point roller;Described output device includes delivery panel and the position power transmission shaft under it.
Further, described transporter is additionally provided with transfer control, it is possible to opens or stops transmitting, it is possible to controlling transfer rate, be set by the duration of steaming apparatus.
Further, described fixation furnace is provided with fire door along transporter direction, it is simple to steaming apparatus and transporter are safeguarded.
Further, described pedrail delivering strap is made up of stainless steel material, and each mesh unit is provided with the transmission groove that 5-50 bar longitudinal direction is parallel, and every transmission groove width is 30-50mm, and the monkey chief of marshalling is as in transmission groove.
Further, described steaming apparatus also includes the controller that completes, and can be arranged the duration that completes by controller, be set the power of microwave magnetron power and far-infrared tube.
Further, described feeding mouth is for be obliquely installed to direction, conveyer belt turning point, and more convenient monkey chief's stalky tea enters feeding mouth.
Further, described in, described in pinch point device and also include pinching point controller, the upper and lower spacing pinching point roller can be controlled;Upper and lower pinch point roller slewing rate identical with the transmission speed of described pedrail delivering strap.
Further, pinch on described point roller top, under pinch point roller bottom and be equipped with rinse groove, be provided with spongy body in it, described spongy body is combined closely with pinching point roller, and its length is identical with pinching point roller length.Keep spongy body moisture state, can effectively clean pinch point roller on adhere to pinch point impurity.
Further, pinching point roller surface and described feeding mouth narrow opening correspondence position and be provided with profiling grooves on described, the width of described profiling grooves is 10mm, the degree of depth is 0.5mm.Being more nearly so that pinch the monkey chief's shape after point, condition is better.
In the present invention, the method for preparing tea adopting said apparatus is as follows:
Step 1: pendulum tea: weigh the Folium Camelliae sinensis weight carrying out completing, obstructs every piece of Folium Camelliae sinensis leaf towards steaming apparatus direction proper alignment in transmission groove, sets transfer rate, be set by the duration of steaming apparatus.Experimental data shows, it is preferred to arrange 60 seconds durations that complete, the best results obtained according to the fresh leaf of every 150 gram weight.
Step 2: complete: suitable microwave magnetron power and far-infrared tube power are set according to fresh leaf weight, the Folium Camelliae sinensis being sent to fixation furnace are completed simultaneously.Many experiments data show, fresh leaf when every 150 gram weight, arrange microwave magnetron power be 3000 watts, far-infrared tube power be 1800 watt-hours, namely microwave magnetron power and far-infrared tube combined power ratio are 3: 1.8, best fixation effect can be obtained, being more conducive to tea aroma raising, the tea color after completing can surmount home built effect.
Step 3: pinch point.Folium Camelliae sinensis after completing is when pedrail delivering strap is transported to conveyer belt turning point, Folium Camelliae sinensis can naturally fall in feeding mouth, leaf obstructs after feeding mouth narrow opening, namely gap between two cylindrical rollers is entered, two cylindrical rollers being rotated are caught and are taken feeding mouth out of and be crushed, neatly drop on after press flat forming in delivery panel and namely sent away, complete to pinch point process.
Owing to adopting technique scheme, the method have the advantages that one is adopt this device to adopt far infrared and microwave to complete simultaneously, be more conducive to tea aroma raising, the tea color after completing is better than home built effect;Two is that every monkey chief is and independently pinches point, and once multi-disc monkey chief can be pinched point simultaneously, will not mutually extrude and fracture, pinch the condition after point better between Folium Camelliae sinensis;Three are, this device will complete and pinch point process conformity to same flow waterline, need not pinch point by artificial from feeding mouth hello tea, save human cost, improve tea making efficiency, saved production cost.
Accompanying drawing illustrates:
Fig. 1 is monkey chief's tea making device overall structure schematic diagram of the present invention.
Fig. 2 is monkey chief's tea making device cross-sectional view of the present invention.
Detailed description of the invention:
As depicted in figs. 1 and 2, a kind of monkey chief's tea making device, including transporter 1, steaming apparatus 2, pinch point device 3 and output device 4;Described transporter is pedrail delivering strap 11, described pedrail delivering strap is connected to each other by multiple mesh unit and forms, each mesh unit includes the transmission groove (accompanying drawing is not drawn into) that a plurality of longitudinal direction be arranged in parallel, described pedrail delivering strap traverses steaming apparatus 2, monkey chief can be sent in steaming apparatus and complete;Described steaming apparatus is the steaming apparatus of far infrared and microwave combination, and including fixation furnace 21, the top of described fixation furnace is provided with far-infrared tube 211, and the bottom of described fixation furnace is provided with microwave magnetron 212;Described pinch point device 3 be provided with feeding mouth 31 and be cylindrical on pinch point roller 321, under pinch point roller 322, described feeding mouth is funnel-shaped structure, quantity is identical with described transmission groove, the transmission groove of described feeding mouth width opening next-door neighbour conveyer belt turning point, narrow opening points to the upper and lower gap pinched between point roller;Described output device 4 includes delivery panel 41 and the position power transmission shaft 41 under it.
Described transporter 1 is provided with transfer control, it is possible to opens or stops transmitting, it is possible to controlling transfer rate, be set by the duration of steaming apparatus.
Described fixation furnace is provided with fire door along 21 transporter directions, it is simple to steaming apparatus and transporter are safeguarded.
Described pedrail delivering strap 11 is made up of stainless steel material, and each mesh unit is provided with 25 parallel transmission grooves of longitudinal direction, and every transmission groove width is 40mm, and the monkey chief of marshalling is as in transmission groove.
Described steaming apparatus 2 also includes the controller 22 that completes, and can be arranged the duration that completes by controller, be set the power of microwave magnetron power and far-infrared tube.
Described feeding mouth 31 is for be obliquely installed to direction, conveyer belt turning point, and more convenient monkey chief's stalky tea enters feeding mouth.
Described point device 3 of pinching also includes pinching point controller, can control the upper and lower spacing pinching point roller;Upper and lower pinch point roller slewing rate identical with the transmission speed of described pedrail delivering strap.
Pinch on described point roller 321 top, under pinch point roller 322 bottom and be equipped with rinse groove (not shown in FIG.), be provided with spongy body in it, described spongy body is combined closely with pinching point roller, and its length is identical with pinching point roller length.Keep spongy body moisture state, can effectively clean pinch point roller on adhere to pinch point impurity.
Pinching point roller surface and described feeding mouth narrow opening correspondence position on described and be provided with profiling grooves, the width of described profiling grooves is 10mm, the degree of depth is 0.5mm.Being more nearly so that pinch the monkey chief's shape after point, condition is better.
In the present invention, the method for preparing tea embodiment adopting said apparatus is as follows:
Step 1: pendulum tea: weigh 150 grams of fresh tea leaf, obstructs every piece of Folium Camelliae sinensis leaf towards steaming apparatus 2 direction proper alignment in transmission groove, sets transfer rate, and the duration being set by steaming apparatus is 60 seconds.
Step 2: complete: arrange microwave magnetron 212 power be 3000 watts, far-infrared tube 211 power be 1800 watts, namely microwave magnetron power and far-infrared tube combined power ratio are 3: 1.8, the Folium Camelliae sinensis being sent to fixation furnace 21 are completed simultaneously.
Step 3: pinch point.Folium Camelliae sinensis after completing is when pedrail delivering strap 11 is transported to conveyer belt turning point, Folium Camelliae sinensis can naturally fall in feeding mouth 31, leaf obstructs after feeding mouth narrow opening, namely gap between two cylindrical rollers is entered, two cylindrical rollers being rotated are caught and are taken feeding mouth out of and be crushed, neatly drop on after press flat forming in delivery panel 41 and namely sent away, complete to pinch point process.
The above is only the preferred embodiment of the present invention; should be understood that; for those skilled in the art; in knowing the present invention after contents; under the premise without departing from the principles of the invention; it can also being made some equal conversion and replacement, these convert on an equal basis and substitute and also should be regarded as belonging to protection scope of the present invention.
Claims (10)
1. monkey chief's tea making device, it is characterised in that: include transporter, steaming apparatus, pinch point device and output device;Described transporter is pedrail delivering strap, and described pedrail delivering strap is connected to each other by multiple mesh unit and forms, and each mesh unit includes the transmission groove that a plurality of longitudinal direction be arranged in parallel, and described pedrail delivering strap traverses steaming apparatus;Described steaming apparatus is the steaming apparatus of far infrared and microwave combination, and including fixation furnace, the top of described fixation furnace is provided with far-infrared tube, and the bottom of described fixation furnace is provided with microwave magnetron;Described point device of pinching is provided with feeding mouth and cylindrical upper and lower pinches point roller, described feeding mouth is funnel-shaped structure, quantity is identical with described transmission groove, the transmission groove of described feeding mouth width opening next-door neighbour conveyer belt turning point, and narrow opening points to the upper and lower gap pinched between point roller;Described output device includes delivery panel and the position power transmission shaft under it.
2. monkey chief's tea making device as claimed in claim 1, it is characterised in that: described pedrail delivering strap is made up of stainless steel material, and each mesh unit is provided with 5-50 bar transmission groove, and every width is 30-50mm.
3. monkey chief's tea making device as claimed in claim 1, it is characterised in that: described steaming apparatus also includes the controller that completes, and can be arranged the duration that completes by the controller that completes, be set the power of microwave magnetron power and far-infrared tube.
4. monkey chief's tea making device as claimed in claim 1, it is characterised in that: described feeding mouth is for be obliquely installed to direction, conveyer belt turning point, and more convenient Folium Camelliae sinensis falls into feeding mouth.
5. monkey chief's tea making device as claimed in claim 1, it is characterised in that: described in pinch point device and also include pinching point controller, the upper and lower spacing pinching point roller can be controlled;Upper and lower pinch point roller slewing rate identical with the transmission speed of described pedrail delivering strap.
6. monkey chief's tea making device as claimed in claim 1, it is characterized in that: pinch on described point roller top, under pinch point roller bottom be equipped with rinse groove, being provided with spongy body in it, described spongy body is combined closely with pinching point roller, and its length is identical with pinching point roller length.
7. monkey chief's tea making device as claimed in claim 1, it is characterised in that: pinching point roller surface on described and be provided with profiling grooves with described feeding mouth narrow opening correspondence position, the width of described profiling grooves is 10mm, the degree of depth is 0.5mm.
8. the method for preparing tea of the monkey chief's tea making device as described in any one of claim 1 to 7, it is characterised in that containing following steps:
Step 1: pendulum tea: weigh the Folium Camelliae sinensis weight carrying out completing, obstructs every piece of Folium Camelliae sinensis leaf towards steaming apparatus direction proper alignment in transmission groove, sets transfer rate, be set by the duration of steaming apparatus.
Step 2: complete: suitable microwave magnetron power and far-infrared tube power are set according to fresh leaf weight, the Folium Camelliae sinensis being sent to fixation furnace are completed simultaneously.
Step 3: pinch point.Folium Camelliae sinensis after completing is when pedrail delivering strap is transported to conveyer belt turning point, Folium Camelliae sinensis can naturally fall in feeding mouth, leaf obstructs after feeding mouth narrow opening, namely gap between two cylindrical rollers is entered, two cylindrical rollers being rotated are caught and are taken feeding mouth out of and be crushed, neatly drop on after press flat forming in delivery panel and namely sent away, complete to pinch point process.
9. the method for preparing tea of monkey chief's tea making device as claimed in claim 8, it is characterised in that: in described step 1,60 seconds durations that complete are set according to the fresh leaf of every 150 gram weight.
10. the method for preparing tea of monkey chief's tea making device as claimed in claim 8, it is characterised in that: in described step 2, set microwave magnetron power with far-infrared tube combined power ratio as 3: 1.8.
Priority Applications (1)
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CN201610079023.5A CN105724617A (en) | 2016-02-02 | 2016-02-02 | Houkui tea making device and tea making technology |
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CN201610079023.5A CN105724617A (en) | 2016-02-02 | 2016-02-02 | Houkui tea making device and tea making technology |
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CN201610079023.5A Pending CN105724617A (en) | 2016-02-02 | 2016-02-02 | Houkui tea making device and tea making technology |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106922859A (en) * | 2017-03-23 | 2017-07-07 | 安徽绿源机械科技股份有限公司 | Monkey chief's tea prepn equipment |
CN114223744A (en) * | 2021-12-28 | 2022-03-25 | 孙宏水 | Automatic discharging and tip pinching machine |
CN115251184A (en) * | 2022-07-15 | 2022-11-01 | 安徽农业大学 | Automatic production line for Taiping Houkui |
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CN100998358A (en) * | 2006-12-22 | 2007-07-18 | 农业部南京农业机械化研究所 | Process for heating green and shape-forming of flat-shaped tea and special equipment therefor |
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CN103120226A (en) * | 2013-03-07 | 2013-05-29 | 许葆青 | Tea forming machine |
CN104012685A (en) * | 2014-05-26 | 2014-09-03 | 黄山市黄山区锦科机械制造有限公司 | Numerical control tea leaf kneading forming machine |
CN204579722U (en) * | 2015-01-20 | 2015-08-26 | 宣城绿源机械制造有限公司 | Tea shaping machine |
CN205547205U (en) * | 2016-02-02 | 2016-09-07 | 张秋红 | Monkey chief tea making device |
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2016
- 2016-02-02 CN CN201610079023.5A patent/CN105724617A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN100998358A (en) * | 2006-12-22 | 2007-07-18 | 农业部南京农业机械化研究所 | Process for heating green and shape-forming of flat-shaped tea and special equipment therefor |
CN102057993A (en) * | 2010-11-12 | 2011-05-18 | 安徽农业大学 | Microwave and far infrared combined tea green killing and drying device |
CN202286138U (en) * | 2011-11-09 | 2012-07-04 | 朱新民 | Tea machine |
CN103120226A (en) * | 2013-03-07 | 2013-05-29 | 许葆青 | Tea forming machine |
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CN205547205U (en) * | 2016-02-02 | 2016-09-07 | 张秋红 | Monkey chief tea making device |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106922859A (en) * | 2017-03-23 | 2017-07-07 | 安徽绿源机械科技股份有限公司 | Monkey chief's tea prepn equipment |
CN114223744A (en) * | 2021-12-28 | 2022-03-25 | 孙宏水 | Automatic discharging and tip pinching machine |
CN114223744B (en) * | 2021-12-28 | 2023-07-21 | 孙宏水 | Automatic discharging and pinching machine |
CN115251184A (en) * | 2022-07-15 | 2022-11-01 | 安徽农业大学 | Automatic production line for Taiping Houkui |
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Application publication date: 20160706 |