CN101548793B - Sunflower disk whole processing method and device - Google Patents
Sunflower disk whole processing method and device Download PDFInfo
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- CN101548793B CN101548793B CN2009101432124A CN200910143212A CN101548793B CN 101548793 B CN101548793 B CN 101548793B CN 2009101432124 A CN2009101432124 A CN 2009101432124A CN 200910143212 A CN200910143212 A CN 200910143212A CN 101548793 B CN101548793 B CN 101548793B
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- sunflower
- seal closure
- storage tank
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- carrying platform
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Abstract
The invention provides a sunflower disk whole processing method and device, comprising collecting, drying, baking and cooling. The processing device comprises a bracket, a water storage tank on the lower end of the bracket, a liftable material transferring device on the lower end of the bracket; a sealing cage of double-layer structure above the material transferring device; a water inlet and a water outlet on the outer layer of the sealing cage, wherein the water inlet is connected with the bottom of the water storage tank by a water inlet hose and the water outlet is connected with the top part of the water storage tank by a water outlet hose; a thermovent communicated with the inner, outer layers on the sealing cage; a heating element on the inner wall of the sealing cage; a control valve on the water inlet hose, a water pump on the water outlet hose, a refrigerating device in the water storage tank. The processing device greatly increases the yield, keeps the integrality of sunflower disk, beautification and makes the finished-product more beautiful, saves time, conveniently operates, especially operates the sealing cages at the same time, saves the production cost and energy source to the maximum limit.
Description
Technical field
The present invention relates to a kind of dry fruit food product processing method, relate to a kind of to the sunflower disk whole method for processing and be used for the equipment of this method specifically.
Background technology
Sunflower seeds is the seed of sunflower.Sunflower dish be long on the sunflower top, the flat part that is plate-like, sunflower seeds length is on the sunflower dish.The sunflower dish natural shape of band sunflower seeds has splendid ornamental value as smart as a new pin.But baking has the sunflower dish of sunflower seeds, and sunflower seeds easily comes off, and integrality and aesthetic property are greatly affected, and common equipment both can't carry out integral body processing to the sunflower dish, also was difficult to make sunflower seeds to have good to eat taste.
The integral processing method of the patent No. number a kind of sunflower dish for the Chinese invention patent of 200410057276.X discloses, the rotary drum that this method is not stopped at the shortening process need just can make sunflower seeds evenly tasty.This patent of invention also discloses the drum-type digesting apparatus that is used for this processing method, tends to come off because rotation sunflower dish is gone up sunflower seeds, thereby influences the integrality and the sight of sunflower dish, so drum-type structure is difficult to the competent integral body processing that sunflower is coiled.
The ZL200620069598.0 utility model patent discloses a kind of sunflower seeds baking machine, though its sunflower that can keep having sunflower seeds in the shortening process is coiled one side all the time up, and in order to keep closure generally curtain to be installed at the import and export of conveyer belt, when turnover, can run into the sunflower dish like this, influence the aesthetic property of finished product, and the taste of sunflower seeds is single.
Summary of the invention
In order to overcome above-mentioned shortcoming of the prior art, one of purpose of the present invention is to provide a kind of the sunflower dish is carried out whole method for processing.
Another object of the present invention is to provide the equipment of the whole processing of a kind of suitability for industrialized production simple in structure, easy to operate, suitable sunflower dish.
For achieving the above object, the invention provides a kind of integral processing method of sunflower dish, comprise the steps:
A) preliminary treatment: the primary floral disc of sunflower into of gathering is put in order, used the clear water rinsing, dry naturally;
B) baking: will be through the facing up of the sunflower of processing of step A dish, be sent to the seal closure below through the conveyer belt of device for transporting objects, the instrumentality material conveying device is regulated thermovent and is warming up to 180-200 ℃ to closely fastening with seal closure, continues baking 35-60 minute;
C) cooling: after step B handles, open by-pass valve control, make the current of storage tank advance the inside and outside layer of said seal closure
D) packing: sunflower well-done among the step C is coiled the packaging bag vacuum-pumping and sealing of packing into.
Wherein, pretreated concrete steps are in the steps A: gather primary floral disc of sunflower into and remove sunflower tray bottom tip portion and make it smooth; dust or pollen in the sucking-off sunflower dish; clean with the clear water rinsing; sunflower dish placed under ventilation or the sunlight dry naturally, 1 12 when making the water content of sunflower dish be lower than firm the harvesting.
A kind of equipment that sunflower disk whole is processed of being used for comprises support, and the upper end of support is provided with storage tank, the lower end is provided with liftable device for transporting objects; The device for transporting objects top is provided with double-deck seal closure; The seal closure skin is provided with water inlet and delivery port, and water inlet is connected with the bottom of storage tank by oral siphon, and delivery port is connected with the top of storage tank by outlet pipe; Seal closure is provided with the thermovent that is connected with its inside and outside layer; The seal closure inwall is provided with heating element heater; Described oral siphon is provided with by-pass valve control, and outlet pipe is provided with water pump, is provided with refrigerating plant in the storage tank.
Described device for transporting objects comprises conveyer belt, driving shaft, driven shaft and carrying platform; Driving shaft and driven shaft are located at the carrying platform two ends respectively; Conveyer belt surrounds the outside of driving shaft, carrying platform and driven shaft; The lower end of carrying platform is provided with height-adjustable table leg.
In the described carrying platform or the below of carrying platform is provided with heating element heater.
Described thermovent is provided with control valve.
The periphery of described seal closure along on be with sealing ring.
Described seal closure is provided with the temperature controller that is used to measure the sealing case temperature.
Beneficial effect of the present invention is:
1, the food that utilizes the inventive method to process has solved the drawback that prior art can not guarantee the finished product integrality (for example the sunflower seeds in the sunflower dish come off problem), has improved yield rate greatly, makes the finished product sight that has more more attractive in appearance.
2, roasting plant of the present invention adopts the seal closure structure, saves the energy, along locating sheathed sealing ring, has better guaranteed the sealing of equipment in the seal closure periphery;
3, roasting plant of the present invention adopts water cooling, and seal closure is lowered the temperature rapidly, saves the operating time, reduces the discharge capacity of water vapour, the structure that especially adopts outlet pipe to be connected with storage tank, the water circularly cooling in the available storage tank, using water wisely.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1;
Fig. 2 is the structural representation of heating element heater in seal closure among the embodiment 1;
Fig. 3 is the structural representation of device for transporting objects;
Fig. 4 is the structural representation of the embodiment of the invention 2;
Fig. 5 is the structural representation of heating element heater in seal closure among the embodiment 2;
Wherein, 1-support, 2-storage tank, 3-device for transporting objects, the 31-conveyer belt, 32-driving shaft, 33-driven shaft, 34-carrying platform, the height-adjustable table leg of 35-, 4-seal closure, 41-seal closure skin, 42-seal closure internal layer, the 5-water inlet, 6-delivery port, 7-oral siphon, 8-outlet pipe, the 9-thermovent, 10-heating element heater, 11-refrigerating plant, 12-water pump, the 13-by-pass valve control, 14-control valve, 15-sealing ring, 16-temperature controller.
The specific embodiment
Below in conjunction with embodiment processing method of the present invention and equipment thereof are further elaborated.
Embodiment 1
The concrete steps of processing method of the present invention are:
Gather, dry: gather primary floral disc of sunflower into and remove sunflower tray bottom tip portion and make it smooth, dust or pollen in the sucking-off sunflower dish, clean with the clear water rinsing, sunflower dish placed under ventilation or the sunlight dry naturally, when making the water content of sunflower dish be lower than firm harvesting the 1 12, airing can be adopted netted solarization tool, and makes the sunflower dish have one of sunflower seeds to face up to keep drying the integrality of back sunflower dish;
Baking: the sunflower dish after will drying is placed on the device for transporting objects, and make sunflower dish length have one of sunflower seeds to face up, the sunflower dish passes to the below of seal closure by conveyer belt, the instrumentality material conveying device is increased to seal closure it and closely fastens, regulating thermovent opens to maximum, be warming up to 180-200 ℃ and continue baking 35-60 minute, well-done to sunflower seeds, and the moisture of the sunflower seeds on sunflower dish and the sunflower dish meets the finished product requirement;
Cooling: open by-pass valve control, current in the storage tank are advanced between the inside and outside layer of seal closure, by water pump the water in the seal closure is evacuated in the storage tank by the delivery port outlet pipe of flowing through again, by flowing into again behind the refrigerating plant fast-refrigerating between the inside and outside layer of seal closure, after cooling off 2 minutes so repeatedly, the instrumentality material conveying device drops to certain altitude, takes out sunflower dish finished product;
Packing: well-done sunflower is coiled the packaging bag vacuum-pumping and sealing of packing into.
Employing well known to a person skilled in the art that the sunflower dish after sterilization instrument in the existing field of food and method are to encapsulation carries out sterilization treatment.
As Figure 1-3, the roasting plant of this routine described sunflower seeds comprises support 1, a storage tank 2 is installed in the upper end of support, a liftable device for transporting objects 3 is installed in the lower end, be provided with a seal closure 4 directly over the device for transporting objects, seal closure adopts double-decker, outer 41 tops of seal closure are provided with a water inlet 5, the bottom is provided with a delivery port 6, water inlet is connected with the bottom of storage tank by oral siphon 7, delivery port is connected with the top of storage tank by outlet pipe 8, water pump 12 is installed on the outlet pipe 8, this water pump is used for the draining of seal closure is extracted into recycling in the storage tank, be equipped with on the oral siphon 7 and be used to open water inlet and make cooling water enter by-pass valve control 13 between the seal closure ectonexine, seal closure be provided with its in, the thermovent 9 that skin is connected (adopting two in this example), installation one is used to control the control valve 14 of thermovent size on the thermovent, also can connect an exhaust fan on thermovent by pipeline in order to strengthen the heat radiation degassing function.The periphery of seal closure 4 is along being shaped as rectangle, for seal closure is combined more closely with carrying platform, in the periphery of seal closure along locating a sheathed rubber seal 15, installation one is used to measure the temperature controller 16 of case temperature on the seal closure, and described temperature controller adopts prior art known in those skilled in the art.For water recycling in the storage tank is cooled off fast, in storage tank, refrigerating plant 11 is installed in 2, this refrigerating plant can adopt freon refrigeration equipment known in those skilled in the art.Shells such as also available oven of support 1 of the present invention or baking box substitute.
Dish is with heating element heater 10 on the inwall of seal closure, and heating element heater can adopt heating element heater commonly used in the baking machine such as electric heating tube.
Mass transport transmission mechanism 3 comprises conveyer belt 31, driving shaft 32, driven shaft 33 and carrying platform 34, driving shaft and driven shaft are installed in the two ends of carrying platform respectively, conveyer belt surrounds the outside of driving shaft, carrying platform and driven shaft, the lower end of carrying platform 34 is provided with height-adjustable table leg 35 known in those skilled in the art, and in the carrying platform or carrying platform bottom is provided with heating element heater 10.
Described in this example sunflower disk whole is carried out method for processing and equipment substantially with embodiment 1, has different being only:
Shown in Fig. 4-5, the top of device for transporting objects is provided with a plurality of seal closures 4 (this example adopts three), the periphery of seal closure 4 is along being shaped as circle, the outer water inlet that is provided with of each seal closure all is connected with the storage tank bottom by oral siphon, and the outer delivery port that is provided with of each seal closure all is connected with the storage tank top by outlet pipe.
Should be noted that at last: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit, although the present invention is had been described in detail with reference to the foregoing description, those of ordinary skill in the field are to be understood that: still can make amendment or be equal to replacement the specific embodiment of the present invention, and do not break away from any modification of spirit and scope of the invention or be equal to replacement, it all should be encompassed in the middle of the claim scope of the present invention.
Claims (6)
1. the integral processing method of a sunflower dish is characterized in that: comprise the steps:
A) preliminary treatment: the primary floral disc of sunflower into of gathering is put in order, used the clear water rinsing, dry naturally;
B) baking: will be through facing up that the sunflower of processing of step A is coiled, conveyer belt (31) through device for transporting objects (3) is sent to seal closure (4) below, the instrumentality material conveying device is regulated thermovent (9) and is warming up to 180-200 ℃ to closely fastening with seal closure, continues baking 35-60 minute;
C) cooling: after step B handles, open by-pass valve control (13), the current of storage tank are advanced between the inside and outside layer of said seal closure, with pump the water between the seal closure ectonexine is flowed out after outlet pipe (8) is evacuated to storage tank by delivery port (6), by flowing into again behind refrigerating plant (11) fast-refrigerating between the inside and outside layer of seal closure, after cooling off 2 minutes so repeatedly, take out sunflower dish finished product;
D) packing: sunflower well-done among the step C is coiled the packaging bag vacuum-pumping and sealing of packing into.
2. the integral processing method of sunflower dish according to claim 1; it is characterized in that: pretreated concrete steps are in the described steps A: gather primary floral disc of sunflower into and remove sunflower tray bottom tip portion and make it smooth; dust or pollen in the sucking-off sunflower dish; clean with the clear water rinsing; sunflower dish placed under ventilation or the sunlight dry naturally, 1 12 when making the water content of sunflower dish be lower than firm the harvesting.
3. equipment that uses method according to claim 1 that sunflower disk whole is processed, it is characterized in that: described equipment comprises support (1), the upper end of support (1) is provided with storage tank (2), the lower end is provided with liftable device for transporting objects (3); The device for transporting objects top is provided with double-deck seal closure (4); Seal closure skin (41) is provided with water inlet (5) and delivery port (6), and water inlet is connected with the bottom of storage tank by oral siphon (7), and delivery port is connected with the top of storage tank by outlet pipe (8); Seal closure (4) is provided with the thermovent (9) that is connected with its inside and outside layer; The seal closure inwall is provided with heating element heater (10); Described oral siphon (7) is provided with by-pass valve control (13), outlet pipe (8) is provided with water pump (12), be provided with refrigerating plant (11) in the storage tank (2), described device for transporting objects (3) comprises conveyer belt (31), driving shaft (32), driven shaft (33) and carrying platform (34); Driving shaft and driven shaft are located at the carrying platform two ends respectively; Conveyer belt surrounds the outside of driving shaft, carrying platform and driven shaft; The lower end of carrying platform (34) is provided with height-adjustable table leg (35), and in the described carrying platform (34) or the below of carrying platform is provided with heating element heater (10).
4. equipment according to claim 3 is characterized in that: described thermovent (9) is provided with control valve (14).
5. equipment according to claim 3 is characterized in that: the periphery of described seal closure (4) along on be with sealing ring (15).
6. according to claim 3 or 5 described equipment, it is characterized in that: described seal closure (4) is provided with the temperature controller (16) that is used to measure the sealing case temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101432124A CN101548793B (en) | 2009-05-20 | 2009-05-20 | Sunflower disk whole processing method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101432124A CN101548793B (en) | 2009-05-20 | 2009-05-20 | Sunflower disk whole processing method and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101548793A CN101548793A (en) | 2009-10-07 |
| CN101548793B true CN101548793B (en) | 2011-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101432124A Expired - Fee Related CN101548793B (en) | 2009-05-20 | 2009-05-20 | Sunflower disk whole processing method and device |
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| CN (1) | CN101548793B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112263004B (en) * | 2020-10-30 | 2024-05-03 | 潮州市吉祥果食品有限公司 | Vertical nut drum frying pan machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005245206A (en) * | 2004-03-01 | 2005-09-15 | Gouen Corp | Roasting apparatus |
| CN1754470A (en) * | 2005-09-29 | 2006-04-05 | 胡亦攀 | Sunflower seed processing method |
| CN201085035Y (en) * | 2007-09-11 | 2008-07-16 | 周菁华 | Dry fruit sauting machine |
| CN201409408Y (en) * | 2009-05-20 | 2010-02-24 | 胡亦攀 | Whole processing equipment of sunflower plate |
| CN101238864B (en) * | 2008-03-13 | 2011-07-27 | 邓元恺 | Automatic roasted seeds and nuts producing system |
-
2009
- 2009-05-20 CN CN2009101432124A patent/CN101548793B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005245206A (en) * | 2004-03-01 | 2005-09-15 | Gouen Corp | Roasting apparatus |
| CN1754470A (en) * | 2005-09-29 | 2006-04-05 | 胡亦攀 | Sunflower seed processing method |
| CN201085035Y (en) * | 2007-09-11 | 2008-07-16 | 周菁华 | Dry fruit sauting machine |
| CN101238864B (en) * | 2008-03-13 | 2011-07-27 | 邓元恺 | Automatic roasted seeds and nuts producing system |
| CN201409408Y (en) * | 2009-05-20 | 2010-02-24 | 胡亦攀 | Whole processing equipment of sunflower plate |
Non-Patent Citations (1)
| Title |
|---|
| 杨军等.6GZ-1.2打瓜子加工工艺设计及成套设备.农机化研究.2009,(第4期),80-83. * |
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| CN101548793A (en) | 2009-10-07 |
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Granted publication date: 20110907 Termination date: 20130520 |