CN101550764B - Concrete pouring machine - Google Patents
Concrete pouring machine Download PDFInfo
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- CN101550764B CN101550764B CN 200810091972 CN200810091972A CN101550764B CN 101550764 B CN101550764 B CN 101550764B CN 200810091972 CN200810091972 CN 200810091972 CN 200810091972 A CN200810091972 A CN 200810091972A CN 101550764 B CN101550764 B CN 101550764B
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Abstract
The invention relates to a concrete pouring machine, in particular to a machine which can automatically walk and simultaneously complete the processes of fixing a template and pouring concrete. The concrete pouring machine comprises a power system, a walking system, a conveying system and a combined frame system. The concrete pouring machine uses the weight of loaded concrete as balance weight so as to lead a machine body to stably walk on tracks so that a new pouring surface gradually enters a working range of the machine, the machine primarily utilizes the self structure to temporarily fix the template and pushes and pulls (supports) the template when in pouring, thereby forming a small zone meeting the pouring requirement; later, the machine directly pours the concrete into the templateby utilizing the conveying system; and meanwhile, the completed working surface gradually moves out of the working range of the machine.
Description
Technical field
A kind of concreting machinery, especially a kind of can be voluntarily and accomplish fixed form simultaneously, build and concrete machine.
Background technology
During concreting operation at present, adopt the method for first formwork after-pouring mostly.This class methods complex process, time, material, labour consume bigger.
Summary of the invention:
1, the present invention aims to provide a kind of can the walking automatically, and the machinery of concreting, fixing (building the zone) template in the hope of improving efficiency of construction, reduces construction cost simultaneously.
2, the present invention utilizes machinery itself and contained concrete weight thereof to make counterweight, make fuselage walking in orbit reposefully, and solid mechanical is apart from the spacing of member; Machinery utilizes earlier self constructs temporary fixed template, and generation pushes away, draws active force to template when building, and forms to satisfy the zonule of building requirement; And then utilize self conveying system, directly inject concrete in the template; Behind concrete vibrating, tighten template wire drawing (screw rod), promptly accomplish the concrete work of building.
3, this casting machine is formed (like Fig. 1) by dynamical system, running gear, conveying system, combined rack four parts.Dynamical system, running gear, conveying system are installed in respectively on the combined rack, and under the driving of running gear, machinery is accomplished work (like Fig. 1 .1) such as walking, concreting, fixed form simultaneously.
Machinery is constantly walked, and makes the new face of building progress into the working range of machine, and intact high work plane shifts out the working range of machine gradually.
Use this machinery, supporting track, rail supported frame, formwork-support etc. should be arranged, with the even running that guarantees machine with to the fixed support of template.
The combined rack system:
Combined rack is the general designation of carriage, body frame, subframe, four parts of upper frame.Subframe, upper frame are installed in respectively on the body frame, and body frame is installed in (like Fig. 2) on the carriage.
Carriage:
Carriage is the flat base of rigidity, in order to support body frame and installation roller; In the above, be installed with body frame laterally (with the direction of machine-walking for < vertically>the place ahead to, laterally be meant direction of travel perpendicular to machinery, all the other all with.) dragging track (or guide rod), laterally slide top (drawing) screw mandrel and sleeve etc.; Below it, the roller of running gear etc. is installed.
Body frame:
Body frame is the space framework of being processed by rigid material, in order to support and installation subframe, upper frame, dynamical system, running gear, conveying system etc.The chute, the jackscrew (jackscrew nut < sleeve>is installed on the carriage) that match with track bracket are installed in the bottom of body frame; Front and back two medial surfaces are installed the guide rod hole that matches with the upper frame guide rod, the jackscrew (sleeve nut) of upper frame; Strand (axle) bearing that matches with subframe is installed in the termination.
Subframe: be solid (partly) framework of being processed by rigid material, in order to support vibrator, folding gear, baffle plate, subframe adjustable plate (like Fig. 1,1.1,2), subframe is the outer outstanding framework of body frame, can fold on the body frame.
The subframe adjustable plate of installing on the subframe plays fixing and supporting role to outboard template (with respect to the template of machine position opposite side).
The folding gear train of installing on the subframe is after connecting power, and the gear driven subframe rotates along twisted axis, the folding or expansion with respect to body frame.
Folding gear train is a pair of pitch wheel group that is installed between body frame and the subframe, and promptly a gear wheel and a pinion are formed one group, totally two groups, divides the end that is located at two sides, subframe front and back; Two canine tooths are installed on the axle, and two pinions are installed on another axle; Canine tooth can rotate along wheel shaft, and pinion is fixedly connected with axle; The gear of the outer power of engagement also is installed on the pinion shaft, and this gear is introduced folding gear train with external power; Outer power gear drives folding gear train and rotates, the rotation of traction subframe; While handle installation (handwheel) on the pinion shaft, turning handle can drive folding gear train and rotate, the anglec of rotation of fine setting subframe.Large and small gear shaft is installed on the body frame, and the relative body frame of Large Gear Shaft During is fixed, the relative body frame axial rotation of pinion shaft.
During the pinion forward rotation, driving gear wheel is the center rotation with the twisted axis, to the body frame rotary folding; During the pinion backward rotation, driving gear wheel is that open to inner rotary at the center with the twisted axis.
The pinion front end connects the turbine wheel shaft (output) of external power transmission-gear box, with introducing folding gear train behind the external impetus reduction of speed.After subframe rotates to predetermined angular, cut off external impetus, can subframe (with respect to body frame) is fixing; Turning handle can carry out the angle fine setting with subframe.
Baffle plate is arranged on the stiffener plate of subframe framework (inside) front end, can slide up and down with respect to subframe, and the normal direction of baffle plate is parallel with the direct of travel of casting machine; The height of baffle plate is equal to the concrete height of building, and width is equal to the width of concrete component.During concreting baffle plate is put down, stop that newly placed concrete trickles forward, guarantee newly to water regional concrete height.
The up-down of plate washer can be adopted several different methods, can specifically be provided with by actual needs; As required, also the multilayer baffle plate can be set.
The subframe adjustable plate is a rigid plane body, is installed on the inboard facade of subframe, laterally arrange with the inboard facade of subframe, between certain clearance is arranged, its normal direction is vertical with mechanical direct of travel.The spacing of adjustment subframe adjustable plate and subframe medial surface can be corrected (parallel) error of subframe inboard and template.
Be connected with regulating bolt between subframe adjustable plate and the subframe, the rotation adjusting bolt stretches out its relative subframe medial surface or bounces back, and makes the subframe adjustable plate be in the tram.
The subframe adjustable plate directly contacts with template, supports and temporary fixed template.
Subframe under the support of body frame, the mode support shuttering that adopts hook to draw.
Upper frame:
Being made up of upper frame framework face, upper frame guide rod, jackscrew, upper frame adjustable plate, can be a rigidity half space framework (like Fig. 2, Fig. 7 .2) with respect to flexible about body frame.Stretching of upper frame can form different upper frame supporting surfaces.
So-called half space framework of this example is meant that upper frame is the right angle hexahedron that lacks the back facade; Be that front (referring to upper frame framework face) is rigid plane, other four sides are made up of four ribs (referring to upper frame guide rod, jackscrew), the back disappearance.
Upper frame adopts the mode support shuttering of shoring under the support of body frame.
Upper frame framework face is a facade of the space framework processed of rigid material, is a rigid plane, is installed on the body frame, exposes outside the body frame facade, and its normal direction is vertical with the direction of machine-walking, parallel with the subframe medial surface relatively.
Upper frame framework face links to each other with the upper frame guide rod, under the push-and-pull action of guide rod, with respect to flexible slippage about the body frame generation.Upper frame framework face is in order to template fixing and supported mechanical place face.
The upper frame adjustable plate is the planar rigidity body that rigid material is processed, and is installed in the appearance of upper frame framework face, in order to accurate adjustment upper frame framework face, directly contacts template.
Connect with regulating bolt between upper frame adjustable plate and the upper frame framework face, bolt is regulated in twisting, regulates its gap, can adjustable plate be transferred to the state that matches with component surface.
Sliding guide is four rigid bars that upper frame stretches out, and is the rod member of hollow (weaving done in fine silks and gold thread by the tapestry method tooth in the circular hole), and front end is fixedly connected with upper frame framework face.Guide rod is installed in the guide rod hole that is fixed on body frame, can laterally eject or withdraws with respect to body frame.
The rear end of guide rod is connected with the jackscrew bar, and the outer silk tooth of its internal thread tooth and jackscrew bar coincide; Rotate the jackscrew bar, sliding guide is promptly ejected or is retracted, and drives the framework face with respect to the translation of the body frame left and right sides.
Jackscrew is the cylindricality rigid rod that an end is carved with outer silk tooth, has an end of a tooth to be connected with guide rod, and cylindrical part is installed in the bearing that is fixed on the body frame, can axial rotation.At afterbody driven gear is installed, the external driving gear of driven gear when jackscrew rotates, is released sliding guide or retract, and drives between upper frame framework face and the body frame and produces relative translation.
Running gear:
Running gear by elementary change-speed gearing, clutch, change gear group, change-speed gearing (or gearbox), travelling gear, axletree, roller etc. are formed again, is installed in respectively (like Fig. 3, Fig. 3 .1) on body frame and the carriage.The order successively of power transmission is: secondary power source (behind electrical motor gearshift) gear, break-in front gear, clutch, break-in backgear, change-speed gearing group (or gearbox), power transmission gear, axletree, roller again.
The change gear group is made up of two groups of change gear groups; Every group of change gear group is made up of two gears (forward and backward coaxial), and the centre is provided with clutch; The front gear of two groups of change gear groups, with secondary power source gears engaged, the backgear of two groups of change gear groups intermeshes simultaneously; The backgear of one of them change gear group is with change-speed gearing engagement again.The clutch of respectively closed (one of them) change gear group can make change-speed gearing again, obtains the power that difference turns to.
The so-called clutch of the present invention, normality are released state (all the other all with); Two clutches of this change gear group must not be closed simultaneously.According to actual needs, closed control device can be set between two clutches, promptly when the one of which clutch was closed, another clutch just separated.
In addition,, use this change gear group too, all be arranged on again before the change-speed gearing group at body frame slip jackscrew, upper frame, folding gear train.
Adopt the secondary power source of a plurality of different rotating speeds, through break-in, speed change is transferred on the axletree again, can make machinery obtain the speed of travel of different stage.
Respectively closed different break-in clutch and speed change clutch can make casting machine by different directions, move with different speed.
The change-speed gearing group is that the power that front end transmits is carried out speed change more again, to reach the gear train (or gearbox) that meets the machine-walking rotating speed; The change-speed gearing group is installed on the body frame again, the engagement of front end and change gear, the gears engaged on rear end and the axletree (between also can establish drive or change pulley again).
Axletree is mounted in the stiff shaft under the carriage, and two isodiametric rollers and a gear are installed on it.This gear is passed to axletree through the gears engaged on travelling gear and the change-speed gearing group again with power, and axletree drives roller and rotates, the driving device walking.The another side of symmetry is provided with another axletree under carriage, sets up two and waits the isodiametric roller of gauge, and as driven pulley, machinery can move stably.Also can between two axletrees, set up a force transmission shaft (the sector gear engagement is established at two ends), power is passed to another wheel shaft, make roller be driving wheel.
Relative slip is arranged between body frame and the carriage,, should adopt the mode of Fig. 3 .1 or Fig. 8, mesh all the time to guarantee two gears so be installed in the gear on the body frame and be installed in the gear on the carriage.
Roller is installed on the wheel shaft, is the rigid wheel that matches with track.
Dynamical system:
Dynamical system is installed on the body frame by the driven pulley of motor, driving wheel, different-diameter, change-speed gearing, belt are formed (like Fig. 4) again.Driving wheel drives driven pulley and rotates, and driven pulley drives change-speed gearing again, becomes some different rotating speed ends, passes to uses such as running gear, conveying system, vibrating system, combined rack respectively.
The present invention will become the secondary power end that each system's rotating speed requires that meets that by power source (motor), be called secondary power source; As required, each secondary power source also can be told several and rotate magnitude behind each system for quoting.
Be employed in the method that adds driven pulley behind the power source gear; Become the secondary power source that multiple order of magnitude: under the constant situation of power source gear; Change the diameter (number of teeth) of driven pulley gear train front gear (with the power source gears engaged); And the driven pulley gear train backgear number of teeth equates, promptly variablely goes out some secondary power sources.In the middle of each secondary power source gear train, clutch is set, closed different clutch, driven pulley (rear end) obtains different rotating speed, has promptly formed the secondary power source of multiple order of magnitude.After this, again each secondary power source is collected on a gear of output end or (belt pulley), pass to each system.
The change-speed gearing group can adopt above-mentioned same method again.
In addition, the external power that the folding gear train of this example is quoted is and the shared same power source of other system.According to actual needs, also a motor special (Fig. 1 .1, Fig. 4) can be installed separately again.
Conveying system:
Conveying system, by hopper, stir cutter (axle), build clutch, gearbox, feeding tube, defeated material flexible pipe form, be installed in (like Fig. 9) on the body frame.Conveying system is the concrete in the hopper, stirs into feeding tube and pushes defeated material flexible pipe to, and defeated material flexible pipe injects concrete in the template that subframe fixes.
Before defeated material flexible pipe is installed in feeding tube, after hopper is installed in feeding tube, stirs cutter (axle) and pass in the hopper reeve feeding tube, stir cutter (axle) and be connected, stir between cutter (axle) and the gearbox and establish clutch with gearbox; Behind the closed clutch, reamer rotates, and the concrete that promotes in hopper and the feeding tube flows forward, and flexible pipe imports concrete in the template.
Hopper is the case type container of processing with rigid material, is installed on the body frame, is provided with in the bucket and stirs cutter (axle), and front end is fixedly connected with feeding tube.
Feeding tube is the cylindrical body of processing with rigid material, and the built-in cutter that stirs is installed on the body frame; Its front end is connected with defeated material flexible pipe, and the rear end is connected with hopper.
Stirring cutter (axle), is a stiff shaft, and front end welding spirality is stirred blade, and bearing and power transmission gear are installed in the rear end; Its front end is encorbelmented in hopper and feeding tube, and the rear end is fixedly mounted on the body frame, and the gear of rear end is meshed with gearbox gear.In advancing concrete process, stir cutter concrete has been carried out stirring again, can improve concrete flowability.
Clutch is arranged on secondary power source and again between the gearbox, is installed on the body frame, when closed power is passed to and stirs cutter shaft.
Defeated material flexible pipe is a flexible hose, and front end inserts in the template, and the rear end is connected with feeding tube, and the guiding concrete flows in the template.
Gearbox is the device that the rotating speed of driving source is become suitable reamer use, is installed on the body frame, and front end meshes with stirring the cutter tooth wheel, and the rear end is connected with clutch.
A machinery can be installed many cover conveying systems.
Description of drawings:
Dotted line has been used in many places in the accompanying drawings, representes that this member is blocked by the facility of front; The profile that dotted line forms is the perspective shape of this member.Said conduction connector in this example is meant when power with an axle passes on another axle the connecting elements between the diaxon, for example two the intermesh sector gear of (90 °) power transmission, and for example power transmission belt and belt pulleys.Said turning cylinder and jackscrew bar in this example are installed in two bearings separated from each other (seat) lining.
Fig. 1: be this mechanical floor map, expression should be made up of frame, dynamical system, running gear, conveying system by machinery.
1.1 the carriage of expression machine frame system;
1.2 the body frame of expression machine frame system;
1.3 the subframe of expression machine frame system;
1.4 expression is installed in the drive link of the body frame slip jackscrew on the carriage;
1.5 expression is installed in the body frame sliding rail (or guide rod) on the carriage;
1.6 expression is installed in the rail groove (or guide rod hole) on the body frame;
2.1 expression is installed in the power source on the body frame;
3.1 expression is installed in the hopper of the conveying system on the body frame;
4.1 expression is installed in the gearbox again (or gear train) of the running gear on the body frame;
4.2 expression is installed in the connector (Fig. 5 .1) of the axletree drive link of the running gear on the carriage;
4.3 expression is installed in the back axle of the running gear on the carriage;
4.4 expression is installed in the front axle of the running gear on the carriage;
Fig. 1 .1: be the planar configuration system drawing of machinery, show the correlation between each system.
1.7 the driving gear of expression subframe folding system;
1.8 the driven gear of expression subframe folding system;
1.9 the outer power (gear) (Fig. 5 .3, Fig. 5 .4) of expression subframe folding system;
1.10 the wheel shaft of expression subframe folding system driven gear;
1.11 the front end position of bearings of expression subframe folding system driven gear wheel shaft;
1.12 the rear bearing position of expression subframe folding system driving gear wheel shaft;
1.13 the body frame that expression is installed on the carriage slides the connector (Fig. 5 .2) between jackscrew bar and the drive link;
1.14 expression is installed in the connector (Fig. 5 .2) between two (body frame slides) drive links on the carriage;
1.15 the body frame that expression is installed on the carriage slides the belt in the drive link connector;
1.16 the body frame that expression is installed on the body frame slides the belt pulley in the drive link connector, this belt pulley slides 8 about wheel shaft (1.26) relatively);
1.17 expression is installed in the belt pulley of the folding system power transmission shaft on the body frame;
1.18 expression is installed in the power transmission shaft of the outer power of folding system on the body frame;
1.19 expression is installed in the driving belt of the outer power of folding system on the body frame;
1.20 expression is installed in the body frame slip jackscrew on the carriage;
1.21 expression is installed in the driving belt of the conveying system on the body frame;
1.22 expression is installed in the driving belt of the running gear on the body frame;
1.23 expression is installed in the handle (wheel) of the folding system on the body frame;
1.24 expression is installed in the drive sprocket axle of the folding system on the body frame;
1.25 expression is installed in the slip jackscrew tube (carving the internal thread tooth) on the body frame, matches with jackscrew;
1.26 expression is installed in the drive link of the body frame slip jackscrew on the carriage;
2.2 the secondary power source zone (Fig. 4) of expression dynamical system;
2.3 the secondary power source output (belt pulley) of expression dynamical system;
3.2 represent the cutter shaft that stirs of conveying system;
3.3 the feeding tube of expression conveying system;
3.4 the defeated material flexible pipe of expression conveying system;
4.5 the power transmission shaft before and after the expression running gear between the axletree;
4.6 the roller of expression running gear; 4.7 expression is installed in the jackscrew nut on the carriage.
Fig. 2: in the expression combined rack system, the front elevation view that concerns between each frame also is simultaneously the profile that concerns between expression frame and the template.
2-1.1 the framework face of expression upper frame end;
2-1.2 the guide rod of expression upper frame;
2-1.3 the guide rod hole of expression upper frame;
2-1.4 the jackscrew (bar) of expression upper frame;
2-1.5 the bearing (seat) of expression upper frame jackscrew bar;
2-2.1 folding driven gear of expression and subframe fixed connection point;
2-2.2 the folding gear train driven pulley axle bed of expression is fixed on the body frame;
2-2.3 the folding gear train driving wheel axle bed of expression is fixed on the body frame;
2-3.1 expression is installed in the slide damper on the subframe;
2-3.2 expression is installed in the sliding guide of the slide damper on the subframe;
2-4.1 expression is installed in the subframe adjustable plate on the subframe medial surface;
2-4.2 expression is installed in top (drawing) silk of the subframe adjustable plate on the subframe medial surface, an end is installed in the silk hole on the subframe, and the other end and adjustable plate are movably hinged in the hole;
2-5.1 expression outboard template (body frame relatively);
2-5.2 expression inner side template (body frame relatively);
Fig. 3: the transmission of power circuit of running gear, expression power also represent to insert the power of change-speed gearing group (gearbox) simultaneously from secondary power source again, and main story and counter-rotating both direction are arranged.
3-1 representes the incoming end gear of change-speed gearing group again;
3-2 representes the gear of output end of change-speed gearing group again;
3-3 representes the change gear (a group) with the engagement of change-speed gearing group again;
3-4 representes another change gear (b group) with change gear (a group) engagement;
3-5 representes and the middle clutch of change gear (a, b group);
3-6 representes the access gear with the change gear group of secondary power source engagement;
3-7 representes change-speed gearing group power is again passed to the travelling gear of axletree, is installed on the body frame;
3-8 representes the axletree gear, representes that also this gear is connected with fixed axle, but can slide with travelling gear relative (3-7); Also can make gear and slide with relative axletree, and with the position of travelling gear constant relatively (ginseng Fig. 8).
Fig. 3 .1: expression power transmission shaft (3-7) to the carriage bottom, is also represented the transmission of power on the body frame can slide relatively between body frame and the axletree; Represent also that simultaneously the change-speed gearing group is installed on the body frame again, axletree is installed in the carriage bottom.
Fig. 4: the dynamical system floor map, the expression dynamical system is installed on the body frame, and power source becomes and several secondary power sources after change-speed gearing group (2.2) speed change; Again several secondary power sources are collected on the output (2.3), pass to a system and use.
4-1.1 the expression high speed is the input end gear of change-speed gearing group again;
4-1.2 expression low speed is the input end gear of change-speed gearing group again;
4-1.3 represent again the clutch in the middle of the change-speed gearing group;
4-1.4 represent the gear of output end of change-speed gearing group again;
4-1.5 the expression running gear is the incoming end gear of change-speed gearing group again;
4-1.6 the incoming end gear of expression conveying system;
Fig. 5: the floor map of conveying system, represent that this system is installed on the body frame, defeated material flexible pipe hangs outside the body frame, injects in the subframe.
5-1.1 expression reamer; Be fixed on and stir on the axle, one section in hopper, one section puts in the feeding tube;
5-1.2 shaft clutch is stirred in expression.
5-1.3 expression
Fig. 6 .1: the power transmission shaft of two axletrees before and after connecting in the dynamical system.
6.1-1 the gear on the expression back axle;
6.1-2 the gear of expression power transmission shaft rear end;
6.1-3 the gear on the expression front axle;
6.1-2 the gear of expression power transmission shaft front end.
Fig. 6 .2: the power transmission shaft of two axletrees before and after connecting in the dynamical system.
6.2-1 expression body frame slip jackscrew bar backgear;
6.2-2 represent secondary power source gear;
6.2-3 the gear of expression power transmission shaft rear end;
6.2-4 expression back jackscrew bar gear;
6.2-5 the gear of expression power transmission shaft front end;
6.2-6 expression sinciput screw gear;
Fig. 6 .3: folding gear train driving shaft is connected with outer power.
6.3-1 the gear on the expression driving shaft (fan-shaped);
6.3-2 represent secondary power source gear.
Fig. 6 .4: be connected (scheme of employing spcific power) of folding gear train driving shaft and outer power.
6.4-1 the gear on the expression driving shaft;
6.4-2 the spcific power source of expression;
6.4-3 the spcific power source gear of expression.
Fig. 7 .1: the jackscrew and the guide rod that slide body frame.
7-1.1 the cylindrical section of expression upper frame jackscrew bar;
7-21.2 the bearing (seat) of the cylindrical section of upper frame jackscrew bar is installed in expression;
Fig. 7 .2: the jackscrew of upper frame and guide rod.
7.2-1 expression upper frame jackscrew bar gear;
7.2-2 the silk tooth part of expression upper frame jackscrew bar;
7.2-3 expression upper frame adjustable plate;
7.2-4 expression upper frame adjustable plate (adjusting) set bolt;
7.2-5 represent between upper frame adjustable plate and (adjusting) set bolt for being movably hinged;
Fig. 8: balladeur train sleeve
Be set on the axletree, sleeve is installed gear outward, when the relative carriage of body frame slides, drives sleeve and endwisely slips, and guarantees to be installed in gear and the gear effectively engagement all the time that is installed on the carriage on the body frame.
Left figure is the profile of sleeve, the graph of a relation between the sleeve slide damper on right figure expression sleeve, axletree, the body frame.
8-1 representes sliding sleeve;
8-2 representes the internal-rib of sliding sleeve;
8-3 representes the rib groove of axletree;
8-4 representes to be fixed in the sliding sleeve baffle plate on the body frame.
The specific embodiment
One, casting machine manufacturing:
1, confirm the amount of building of unit interval:
A, plan are watered the length of member, and unit area needs the concrete amount;
The output of B, existing mixer
2, according to the amount of building of unit interval, confirm the speed of travel of casting machine,
3, according to the speed of travel of casting machine, confirm roller (under isodiametric situation) rotating speed,
4, according to casting machine deadweight, heavy, the selection power sources (motor) such as frictional force, roller rotating speed of walking of hopper concrete
5, confirm the speed change ratio of change-speed gearing group (or gearbox) again according to power source speed, roller rotating speed, confirm a change-speed gearing group gear model again
6, according to power source speed, roller rotating speed, the speed change ratio of change-speed gearing group is confirmed the median of the speed change ratio of secondary power source again,
7, according to the median of secondary power source speed change ratio, some up and down values are confirmed the speed change ratio of other secondary power sources
8,, confirm the model of each secondary power source change-speed gearing according to power source, the rotating speed of change-speed gearing group (input gear) again
9, each member with running gear is assembled into single component, and prediction becomes shared volume (shape, size) after the system with each component-assembled
10, according to the method for building up of running gear, confirm the component configuration of conveying system, folding system, upper frame system respectively, and measure the volume (shape, size) of each system
11, confirm the three-dimensional shape and the size of body frame according to the volume of conveying system, the volume of folding system, the volume of upper frame system, the volume of running gear
12, according to the three-dimensional shape and the size of body frame, confirm the shape and size of carriage, upper frame, subframe respectively, and note: after the deadweight of body frame, carriage, upper frame can guarantee that subframe opens, complete machine can not topple; The three-dimensional size of upper frame guide rod should be equal to or less than the skeleton of body frame; The planar dimension of carriage is equal to or greater than the planar dimension of body frame
13, order is: a. assembling carriage and on attached member, b. group body frame and on attached member, c. is installed on body frame on the carriage; D. assemble upper frame e. it is installed on the body frame, the connector between upper frame and the body frame is installed; F., running gear is installed on body frame; G., conveying system is installed; H. assemble subframe, the subframe accessory is installed; J. subframe is installed on the body frame; K., folding system is installed; M., secondary power source is installed; X installs power source.
14, test run, adjustment.
Two, job practices:
1, intends the construction line-putting of pouring concrete member;
2, according to the sideline of concrete component, confirm the track route of casting machine, confirm orbital position;
3, according to the sideline and the orbital position of concrete component, attachment rail;
4, start casting machine, injection;
5, open subframe and finely tune to the subframe medial surface parallel with surface of concrete structure;
6, template is put into subframe, be close to subframe medial surface and upper frame face;
7, rotate body frame and slide jackscrew, push away (drawing) body frame, make subframe medial surface drive template and surface of concrete structure identical basically;
8, adjustment subframe adjustable plate fits like a glove template and surface of concrete structure;
9, rotate upper frame, make its framework face push away (drawing) template extremely, identical basically with surface of concrete structure;
10, adjustment upper frame adjustable plate fits like a glove template and surface of concrete structure;
11, put down the concrete baffle plate;
12, start conveying system, concrete is injected in the template;
13, vibrated concrete;
14, start running gear, casting machine moves ahead, and gets into new pouring area, the concrete member position that spues and built fine horse;
15, tighten the template wire drawing at the concrete member position of having built fine horse;
16, mention baffle plate, put down plate washer again after avoiding obstruction;
17, the defeated material flexible pipe of moving away resets after avoiding obstruction again;
18, the counter-rotating folding system, with additional fold to body frame;
19, shift work plane;
20, behind the transfer work plane, repeat the 1-18 operation, accomplish building of new structural member.
Below be the method for operating when running into the member of different cross section:
21,, amplify or dwindle the distance between subframe medial surface and the upper frame framework face by the method for operating in the 7th step;
22, repeat the 8-18 operation, accomplish building of variable cross-section place;
23, repeat the 7-18 operation, accomplish building of various variable cross-sections place;
Below be to run into the situation that obstruction is arranged in the member section:
24, by the method for operating in the 18th step, folding subframe;
25, increase another machinery, two machineries are split simultaneously;
26, press 1-4, the method for operating in 9-18 step, only build with upper frame.
Other situation, cheap operation all is prone to solve.
Claims (2)
1. a concrete casting machine mainly is made up of dynamical system, running gear, machine frame system, conveying system and trapped orbit, it is characterized in that: machine frame system comprises carriage, body frame, subframe, upper frame four parts; Carriage support body frame, the subframe and upper frame is installed of encorbelmenting on the body frame: body frame can be with respect to the horizontal linear slide of carriage, and upper frame can be with respect to body frame left and right sides linear slide, subframe body frame rotation relatively; Subframe and upper frame are the interim supports of template, utilize the mode of horizontal slip body frame and flexible upper frame, and the template that forms different in width supports, and running gear is mainly by change gear group, clutch, change-speed gearing group, travelling gear, roller are formed again; Utilize the power that the change gear group transmits secondary power source to become positive and negative both direction earlier, utilize change-speed gearing group more again, the power after the break-in is become the rotating speed of suitable casting machine walking; Clutch is installed in the middle of the change gear group, and the clutch of closed positive and negative direction respectively can make casting machine advance respectively or retreats; The change-speed gearing group is installed on the body frame again, and roller is installed on the carriage, between can set up travelling gear; Conveying system comprises hopper, stirs cutter, builds clutch, gearbox, feeding tube and defeated material flexible pipe; Be installed on the body frame; Conveying system stirs into feeding tube with the concrete in the hopper and pushes defeated material flexible pipe to; Defeated material flexible pipe injects concrete builds the zone, and casting machine is accomplished walking, temporary fixed template and concreting automatically simultaneously under the traction of dynamical system.
2. concrete casting machine according to claim 1, it is characterized in that: the rotation of subframe relies on the driven pulley moment of torsion that engagement is produced with driving wheel in the folding gear train of subframe, and the worm gear of driving wheel and gearbox meshes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200810091972 CN101550764B (en) | 2008-04-06 | 2008-04-06 | Concrete pouring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200810091972 CN101550764B (en) | 2008-04-06 | 2008-04-06 | Concrete pouring machine |
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| Publication Number | Publication Date |
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| CN101550764A CN101550764A (en) | 2009-10-07 |
| CN101550764B true CN101550764B (en) | 2012-12-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200810091972 Expired - Fee Related CN101550764B (en) | 2008-04-06 | 2008-04-06 | Concrete pouring machine |
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Families Citing this family (4)
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|---|---|---|---|---|
| CN109779263B (en) * | 2019-03-08 | 2021-04-13 | 李秀娟 | Stair pouring device for prefabricated assembly type building |
| CN111809876B (en) * | 2020-07-22 | 2021-10-15 | 江苏科技大学 | Track concrete spreader for wide platform |
| CN111764656A (en) * | 2020-07-22 | 2020-10-13 | 江苏科技大学 | Crawler concrete spreader for high-rise building |
| CN112411740A (en) * | 2020-11-23 | 2021-02-26 | 赵俊杰 | Balcony pouring safety guarantee technical scheme based on automatic control technology |
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| EP1647632A1 (en) * | 2004-10-13 | 2006-04-19 | Eurovia | Concrete paving machine |
| CN2828140Y (en) * | 2005-12-21 | 2006-10-18 | 韩其华 | Long slope vibration sliding formwork forming machine |
| JP2007262798A (en) * | 2006-03-29 | 2007-10-11 | Shinko Electric Co Ltd | Method and structure for installing power generation facility |
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|---|---|---|---|---|
| CN2065645U (en) * | 1989-10-31 | 1990-11-14 | 袁进忠 | Casting machine for concrete pipe |
| CN1124989A (en) * | 1993-04-30 | 1996-06-19 | 小塞穆尔·A·菲斯 | Method and apparatus for staged vibration of concrete |
| CN1133374A (en) * | 1994-11-30 | 1996-10-16 | 霍蒂夫股份公司霍夫曼兄弟公司 | Moving type concrete pouring machine |
| CN2409228Y (en) * | 2000-03-20 | 2000-12-06 | 郭双夫 | Walking placer for kerbs |
| CN2515424Y (en) * | 2001-12-05 | 2002-10-09 | 张福田 | Horizontal pour sliding mould car |
| WO2005078198A1 (en) * | 2004-02-12 | 2005-08-25 | Mara-Institut D.O.O. | Method of constructing strip foundations with longitudinal socket |
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| JP2007262798A (en) * | 2006-03-29 | 2007-10-11 | Shinko Electric Co Ltd | Method and structure for installing power generation facility |
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| CN101550764A (en) | 2009-10-07 |
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