The used for plastering on inner walls calcination-free chemical gypsum dry mixed mortar
Technical field
The present invention relates to a kind of dry-mixed mortar, specifically a kind of used for plastering on inner walls calcination-free chemical gypsum dry mixed mortar.
Background technology
The plastering on inner walls dry-mixed mortar is the important component part in the construction work.Mainly prepare the plastering on inner walls dry-mixed mortar in the prior art by the following method: one, directly utilize natural semi-hydrated gypsum production; Two, be sintered into semi-hydrated gypsum with the desulfurization product dihydrate gypsum, levigate after, mix additives such as slow setting, water conservation and quartz sand etc. again and gather materials formulated.On the one hand, natural semi-hydrated gypsum is as a kind of natural resources, and its store content is fewer and feweri, on the other hand, utilizes industrially desulfurized by product two water desulphurization gypsum calcinations to become semi-hydrated gypsum, can cause environmental pollution again, has deficiencies such as auxiliary facility is huge, investment is big.The production cost of plastering on inner walls dry-mixed mortar is also high because of above-mentioned reason.
Simultaneously, China's industry by-product gypsum output is again a whole world maximum, has surpassed the year produced quantity (3,800 ten thousand tons) of the national plaster of paris.Especially the phosphatic fertilizer company phosphogypsum of piling up over the years, they can't help taking a large amount of soils, and destroy environment and pollute, and make us face huge pressure aspect comprehensive utilization of resources, the energy-saving and emission-reduction.
Summary of the invention
Technical assignment of the present invention is at above-mentioned the deficiencies in the prior art, and a kind of environmental protection and energy saving, used for plastering on inner walls calcination-free chemical gypsum dry mixed mortar that cost is low are provided.
Technical assignment of the present invention is realized in the following manner: the used for plastering on inner walls calcination-free chemical gypsum dry mixed mortar, make by the batch mixes of following weight proportion:
Chemical gypsum powder 20-30 part
Aggregate 50-65 part
Hydraulic cementing materials 10-15 part
Unslaked lime 10-15 part
Water-holding agent 0.02-1 part
Anti-fissuring agent 0.05-1 part.
Described chemical gypsum powder is fluorine gypsum powder, phosphogypsum powder or citric acid gypsum powder, and its fineness is 100~300 orders.
Described aggregate is the mixture of one or more materials in building sand, river sand, water-granulated slag and the building waste pulverizing fine particle that meets the GB/T14686-2001 standard-required, and its particle diameter is 0.2-3mm.
Described hydraulic cementing materials is ordinary Portland cement and/or slag cement.
Described water-holding agent can be a water-holding agent general in the prior art, as polyvinyl alcohol, polyoxygenated alkanes etc., preferably use the mixture of one or more materials in methylcellulose gum, hydroxypropylcellulose, hydroxyethylmethyl-cellulose and the treated starch (as: organic phosphate starch, cationic starch, anionic starch, vinyl cyanide starch etc.).
Described anti-fissuring agent can be an anti-fissuring agent general in the prior art, as fibrous magnesium silicate, steel fiber, glass fibre etc., preferably uses xylon or polyacrylonitrile fibre.
Though chemical gypsum itself does not have self-hardening property, can not produce intensity yet, the powdered chemical gypsum of certain fineness can carry out hydration reaction with the active mineral material under suitable shooting conditions, generate the hydraulicity hydrated product with certain intensity.The present invention adds certain hydraulic cementing materials, unslaked lime, water-holding agent, anti-fissuring agent etc. by suitable proportion, the dry-mixed mortar that is mixed with, make it fully carry out hydration reaction under certain conditions, generate water hardening hydrated product based on ettringite and hydrated calcium silicate.Their solubleness in water is very low.The early strength of calcination-free chemical gypsum dry mixed mortar depends on that the ettringite crystalline forms and development, and later strength depends on that the continuation of hydrated calcium silicate gel generates.
Used for plastering on inner walls calcination-free chemical gypsum dry mixed mortar of the present invention compared with prior art has following outstanding beneficial effect:
(1) utilizes chemical gypsum to produce dry-mixed mortar, turn waste into wealth, reduce gypsum and pile up the soil amount that takies, have good social benefit, economic benefit and environmental benefit for major ingredient;
(2) need not in the production process chemical gypsum is calcined, energy-conserving and environment-protective, cost is low;
(3) various physical and chemical performances and construction requirement all can reach the requirement of relevant criterion.
Embodiment
Explain below with specific embodiment used for plastering on inner walls calcination-free chemical gypsum dry mixed mortar of the present invention being done.
Embodiment one:
Prescription:
Phosphogypsum powder (100 order): 25Kg river sand (particle diameter 0.2-3mm): 60Kg
Ordinary Portland cement: 12Kg unslaked lime: 12Kg
Vltra tears: 0.1Kg xylon 0.1Kg
The preparation method:
Behind the various raw materials of above-mentioned prescription accurate measurement, mixing, positive mechanical formula stir and promptly get target product.
During construction, the said products is added water stir to slurry and promptly make used for plastering on inner walls calcination-free chemical gypsum building coating material (amount of water be mortar gross weight 25%).Its technical feature test result as shown in Table 1.
Table one:
Interventions Requested |
Unit |
Measured data |
The result |
Presetting period |
Min |
63 |
Qualified |
Final setting time |
H |
7.3 |
Qualified |
Operable time |
Min |
43 |
Qualified |
Water retention |
% |
94 |
Qualified |
Folding strength |
Mpa |
3.0 |
Qualified |
Ultimate compression strength |
Mpa |
6.2 |
Qualified |
Shear bonding strength |
mpa |
0.59 |
Qualified |
Embodiment two:
Prescription:
Citric acid gypsum powder (200 order): 22Kg water-granulated slag (particle diameter 0.2-3mm): 63Kg
Slag cement: 14Kg unslaked lime: 14Kg
Methylcellulose gum: 0.5Kg polyacrylonitrile fibre: 0.5Kg
The preparation method:
Behind the various raw materials of above-mentioned prescription accurate measurement, mixing, positive mechanical formula stir and promptly get target product.
During construction, the said products is added water stir to slurry and promptly make used for plastering on inner walls calcination-free chemical gypsum building coating material (amount of water be mortar gross weight 20%).Its technical feature test result as shown in Table 2.
Table two:
Interventions Requested |
Unit |
Measured data |
The result |
Presetting period |
Min |
66 |
Qualified |
Final setting time |
H |
7.7 |
Qualified |
Operable time |
Min |
42 |
Qualified |
Water retention |
% |
93 |
Qualified |
Folding strength |
Mpa |
3.2 |
Qualified |
Ultimate compression strength |
Mpa |
6.0 |
Qualified |
Shear bonding strength |
mpa |
0.55 |
Qualified |
Embodiment three:
Prescription:
Fluorine gypsum powder (280 order): 28Kg builds sand (particle diameter 0.2-3mm): 55Kg
Slag cement: 13Kg unslaked lime: 13Kg
Organic phosphate starch: 0.7Kg glass fibre: 0.7Kg
The preparation method:
Behind the various raw materials of above-mentioned prescription accurate measurement, mixing, positive mechanical formula stir and promptly get target product.
During construction, the said products is added water stir to slurry and promptly make used for plastering on inner walls calcination-free chemical gypsum building coating material (amount of water be mortar gross weight 30%).Its technical feature test result as shown in Table 3.
Table three:
Interventions Requested |
Unit |
Measured data |
The result |
Presetting period |
Min |
61 |
Qualified |
Final setting time |
H |
7.5 |
Qualified |
Operable time |
Min |
38 |
Qualified |
Water retention |
% |
95 |
Qualified |
Folding strength |
Mpa |
3.0 |
Qualified |
Ultimate compression strength |
Mpa |
6.3 |
Qualified |
Shear bonding strength |
mpa |
0.56 |
Qualified |