CN101549366B - A pad flatter - Google Patents
A pad flatter Download PDFInfo
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- CN101549366B CN101549366B CN2009100988265A CN200910098826A CN101549366B CN 101549366 B CN101549366 B CN 101549366B CN 2009100988265 A CN2009100988265 A CN 2009100988265A CN 200910098826 A CN200910098826 A CN 200910098826A CN 101549366 B CN101549366 B CN 101549366B
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- clamping die
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Abstract
The invention discloses a pad flatter, including a rack, wherein, a card mold fixed seat protruding upward is provided on the upper part of the rack, a card mold opened with pad locating slot is mounted on the card mold fixed seat, clamping die bases are provided at both sides of the card mold fixed seat, clamping dies adapted to the pad to be processed are movably mounted on the clamping die bases, clamping die cylinders for promoting the clamping die to move right and left are both connected to the clamping dies, the clamping dies are in permanent connection with buffers, a gas-liquid cylinder fixed plate is fixed above the rack through a support, a gas-liquid pressurizing cylinder is mounted on the gas-liquid cylinder fixed plate, and the push bar of the gas-liquid pressurizing cylinderperforates the gas-liquid cylinder fixed plate and is connected with a flat die adapted to the pad to be processed. Compared with the existing technology, the invention has clean, safety, low energy consumption, mute and the like advantages.
Description
Technical field
The present invention relates to a kind of pad flatter, belong to the forming technique field of metallic stamping pieces.
Background technology
At present, the multiple flat technology of metallic gasket adopts punch forming process more, and employed technological equipment is mainly forcing press, and (comprising crank punch press, hydraulic machinery etc.), driving and the corresponding shaping dies of product were finished the shaping of product.As it is, a little less than the relatively poor especially security protection to operating personnel of ubiquity security performance, energy consumption height and impact noise and greasy dirt dye comparatively serious.Below set forth the existing in prior technology problem respectively from safety, energy consumption, noise and ambient influnence aspect:
Noise and environmental pollution: punch press all need use motor-driven bent axle and flying wheel, links with impacting slide block and mould under the control of clutch, relies on impulsive force to finish product and is shaped.The generation mechanical pressure that hydraulic press needs the motor-driven oil pump to drive oil cylinder and mould under the control of valve group is finished the punching press action.These two kinds of forms all can cause environmental pollutions such as high noisy and oil leak to increase;
Security: at present traditional punch press and hydraulic press all carry out at the mould closing section of high-risk owing to product picks and places material; security incident happens occasionally, and still is problem though existing widely used grating safety guard can effectively be protected employee's limbs reliability and efficient.The advanced high velocity ram machine and the accurate progressive die can effectively solve efficient and safety problem, but this kind equipment and die cost are higher, apply to be subjected to the cost restriction;
Energy consumption: the machine driven system loss height of punch press continues power consumption under the off working state; The mechanical-hydraulic conversion transmission system loss height of hydraulic press continues power consumption under the off working state; The mechanical-hydraulic conversion transmission system loss height of high velocity ram machine continues power consumption under the off working state.Therefore, the energy consumption of legacy equipment is all than higher.
Summary of the invention
Technical problem to be solved by this invention is the present situation at prior art, and a kind of low noise is provided, the low pollution, and the security performance height, with low cost, the pad flatter that production efficiency is high.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of pad flatter, comprise frame, the top of frame has the snap gauge holder to upper process, the snap gauge that has the pad locating slot is installed on the snap gauge holder, the both sides of snap gauge holder are equipped with the clamping die base, all be movably installed with on the clamping die base and the suitable clamping die of pending pad, clamping die all is connected with the clamping die cylinder that is used to promote the clamping die move left and right, clamping die is fixedly connected with buffer, the frame top is fixed with the airdraulic actuator fixed head through support column, on the airdraulic actuator fixed head pneumohydraulic pressure-cylinder is installed, the push rod of pneumohydraulic pressure-cylinder passes the airdraulic actuator fixed head and is connected with the multiple flat-die suitable with pending pad.
In order to obtain better technique effect, further technical measures also comprise:
Also comprise the PLC control system, PLC control system signal connection clamping die cylinder and pneumohydraulic pressure-cylinder are in order to the sequence of movement of control clamping die cylinder and pneumohydraulic pressure-cylinder.
Above-mentioned frame is provided with the double startup button, and the double startup button signal connects the PLC control system.
Above-mentioned snap gauge below has the discharge port that runs through snap gauge holder and upper rack, and the discharge port below is placed with product and collects box, and product is collected the baffle plate that is provided with inclination between box and the discharge port.
The opening of the pad locating slot of above-mentioned snap gauge is towards the front side, the rear side of snap gauge be provided be used for pad from the pad locating slot release the pusher cylinder, the pusher air cylinder signal connects the PLC control system.
Be provided with two moving door fixed legs between above-mentioned airdraulic actuator fixed head and the frame, the moving door fixed leg is positioned at the front end both sides of airdraulic actuator fixed head, slide between two moving door fixed legs and be provided with moving door, moving door is connected with to be fixed in and is used to promote the moving door mobile cylinder of door of slippage up and down on the airdraulic actuator fixed head, and the mobile air cylinder signal of door connects the PLC control system.
The wherein both sides of an end of the bottom of above-mentioned frame are separately installed with a directional wheel, and the both sides of the other end are separately installed with a deflecting roller.
Compared with prior art, the present invention includes frame, the top of frame has the snap gauge holder to upper process, the snap gauge that has the pad locating slot is installed on the snap gauge holder, the both sides of snap gauge holder are equipped with the clamping die base, all be movably installed with on the clamping die base and the suitable clamping die of pending pad, clamping die all is connected with the clamping die cylinder that is used to promote the clamping die move left and right, the frame top is fixed with the airdraulic actuator fixed head through support column, on the airdraulic actuator fixed head pneumohydraulic pressure-cylinder is installed, the push rod of pneumohydraulic pressure-cylinder passes the airdraulic actuator fixed head and is connected with the multiple flat-die suitable with pending pad.Because thrust unit of the present invention all adopts cylinder, required power source is a pressure-air, has cleaning, safety, quiet advantage, and, the power part that multiple flat-die connects is a pneumohydraulic pressure-cylinder, has both solved the big shortcoming of the little cylinder diameter of the pressure that common cylinder provided, and has prevented that again hydraulic cylinder from needing Hydraulic Station that power is provided, noise, energy consumption, and pollution problem such as oil seepage, especially when adopting pneumohydraulic pressure-cylinder, just can consume pressure-air, almost energy free consumption during standby when having only the cylinder action, therefore, the present invention also has advantage of low energy consumption.
Description of drawings
Fig. 1 is the front elevational schematic of the embodiment of the invention;
Fig. 2 is that schematic diagram is looked on the left side of the embodiment of the invention;
Fig. 3 is the schematic top plan view of the embodiment of the invention.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
Embodiment as shown in Figure 1 to Figure 3, figure grade explanation: frame 1, snap gauge holder 1a, snap gauge 2, pad locating slot 2a, clamping die base 3, clamping die 4, clamping die cylinder 5, support column 6, airdraulic actuator fixed head 7, pneumohydraulic pressure-cylinder 8, multiple flat-die 9, double startup button 10, discharge port 11, product is collected box 12, baffle plate 13, pusher cylinder 14, moving door fixed leg 15, moving door 16, the mobile cylinder 17 of door, directional wheel 18, deflecting roller 19, buffer 20.
As shown in the figure, a kind of pad flatter, comprise frame 1, the top of frame 1 has the snap gauge holder 1a to upper process, the snap gauge 2 that has pad locating slot 2a is installed on the snap gauge holder 1a, the both sides of snap gauge holder 1a are equipped with clamping die base 3, all be movably installed with the clamping die 4 suitable on the clamping die base 3 with pending pad, clamping die 4 all is connected with the clamping die cylinder 5 that is used to promote clamping die 4 move left and right, clamping die 4 is fixedly connected with buffer 20, frame 1 top is fixed with airdraulic actuator fixed head 7 through support column 6, pneumohydraulic pressure-cylinder 8 is installed on the airdraulic actuator fixed head 7, and the push rod of pneumohydraulic pressure-cylinder 8 passes airdraulic actuator fixed head 7 and is connected with the multiple flat-die 9 suitable with pending pad.Because the thrust unit of present embodiment all adopts cylinder, required power source is a pressure-air, has cleaning, safety, quiet advantage, and, the power part that multiple flat-die connects is a pneumohydraulic pressure-cylinder, has both solved the big shortcoming of the little cylinder diameter of the pressure that common cylinder provided, and has prevented that again hydraulic cylinder from needing Hydraulic Station that power is provided, noise, energy consumption, and pollution problem such as oil seepage, especially when adopting pneumohydraulic pressure-cylinder, just can consume pressure-air when having only the cylinder action, so almost energy free consumption during standby, therefore, present embodiment also has advantage of low energy consumption.
In order to strengthen the automaticity of present embodiment, present embodiment also comprises the PLC control system, and PLC control system signal connection clamping die cylinder 5 and pneumohydraulic pressure-cylinder 8 are in order to the sequence of movement of control clamping die cylinder 5 and pneumohydraulic pressure-cylinder 8.Adopt the PLC control system not only can reduce staff's labour intensity, and can enhance productivity.
In order to accelerate the process of discharging, further enhance productivity, snap gauge 2 belows have the discharge port 11 that runs through snap gauge holder 1a and frame 1 top, discharge port 11 belows are placed with product and collect box 12, product is collected the baffle plate 13 that is provided with inclination between box 12 and the discharge port 11, the opening of the pad locating slot 2a of snap gauge 2 is towards the front side, the rear side of snap gauge 2 be provided be used for pad from pad locating slot 2a release pusher cylinder 14, pusher cylinder 14 signals connect the PLC control system.After pad machines, need not the manual discharging of operating personnel, directly fall into product and collect in the box but pad is released in the pad locating slot by the pusher cylinder, not only reduced operating personnel's workload, reduced labour intensity, and having reduced contacting of operating personnel and working region, security performance is improved.
Be provided with two moving door fixed legs 15 between airdraulic actuator fixed head 7 and the frame 1, moving door fixed leg 15 is positioned at the front end both sides of airdraulic actuator fixed head 7, slide between two moving door fixed legs 15 and be provided with moving door 16, moving door 16 is connected with and is fixed in the mobile cylinder 17 of door that is used to promote moving door slippage about in the of 16 on the airdraulic actuator fixed head 7, and mobile cylinder 17 signals of door connect the PLC control system.Moving door promotes with cylinder, and the employee can load blank when moving door is in opening, and this time, all cylinders are all locked can't to move under the programme-control of PLC control system; When starting the double startup button, moving door is closed, the product that all workflows are all carried out in totally enclosed working region after finishing drops to product collection box automatically, has farthest reduced the possibility that operating personnel contact with the working region, has eliminated potential safety hazard.
The wherein both sides of an end of the bottom of frame 1 are separately installed with a directional wheel 18, and the both sides of the other end are separately installed with a deflecting roller 19.Be convenient to moving of present embodiment.
Use present embodiment, its course of work is as follows: 1, machine is in SBR, and pneumohydraulic pressure-cylinder and multiple flat-die, clamping die cylinder and side direction clamping die all are in die opening state, and safety door is opened, and the operator is placed on goods on the snap gauge; 2, operating personnel start the double startup button, and the mobile cylinder of door drives moving door and closes, and left and right sides clamping die cylinder drives clamping die the product clamping is located; 3, pneumohydraulic pressure-cylinder drives multiple flat-die and finishes the multiple flat operation of pad, and left and right sides clamping die cylinder drive clamping die withdraws from then, and pneumohydraulic pressure-cylinder moves once more pad is pushed into end-state; 4, pneumohydraulic pressure-cylinder withdraws from after pad is resetted, and the pusher cylinder pushes product with goods and collects box, and safety door is opened, and a working cycles is finished.
Most preferred embodiment of the present invention is illustrated, and various variations or the remodeling made by those of ordinary skills can not depart from the scope of the present invention.
Claims (7)
1. pad flatter, comprise frame (1), it is characterized in that: the top of described frame (1) has the snap gauge holder (1a) to upper process, the snap gauge (2) that has pad locating slot (2a) is installed on the described snap gauge holder (1a), the both sides of described snap gauge holder (1a) are equipped with clamping die base (3), all be movably installed with the clamping die (4) suitable on the described clamping die base (3) with pending pad, described clamping die (4) all is connected with the clamping die cylinder (5) that is used to promote described clamping die (4) move left and right, described clamping die (4) is fixedly connected with buffer (20), described frame (1) top is fixed with airdraulic actuator fixed head (7) through support column (6), pneumohydraulic pressure-cylinder (8) is installed on the described airdraulic actuator fixed head (7), and the push rod of described pneumohydraulic pressure-cylinder (8) passes described airdraulic actuator fixed head (7) and is connected with the multiple flat-die (9) suitable with pending pad.
2. a kind of pad flatter according to claim 1, it is characterized in that: also comprise the PLC control system, described PLC control system signal connects described clamping die cylinder (5) and described pneumohydraulic pressure-cylinder (8) in order to control the sequence of movement of described clamping die cylinder (5) and described pneumohydraulic pressure-cylinder (8).
3. a kind of pad flatter according to claim 2 is characterized in that: described frame (1) is provided with double startup button (10), and described double startup button (10) signal connects described PLC control system.
4. according to the described a kind of pad flatter of arbitrary claim in the claim 1 to 3, it is characterized in that: described snap gauge (2) below has the discharge port (11) that runs through described snap gauge holder (1a) and described frame (1) top, described discharge port (11) below is placed with product and collects box (12), and described product is collected the baffle plate (13) that is provided with inclination between box (12) and the described discharge port (11).
5. a kind of pad flatter according to claim 3, it is characterized in that: the opening of the pad locating slot (2a) of described snap gauge (2) is towards the front side, the rear side of described snap gauge (2) is provided with and is used for the pusher cylinder (14) of pad from described pad locating slot (2a) release, and described pusher cylinder (14) signal connects described PLC control system.
6. a kind of pad flatter according to claim 5, it is characterized in that: be provided with two moving door fixed legs (15) between described airdraulic actuator fixed head (7) and the described frame (1), described moving door fixed leg (15) is positioned at the front end both sides of described airdraulic actuator fixed head (7), slide between two described moving door fixed legs (15) and be provided with moving door (16), described moving door (16) is connected with to be fixed in and is used to promote described moving door (16) the door mobile cylinder (17) of slippage up and down on the described airdraulic actuator fixed head (7), and described door mobile cylinder (17) signal connects described PLC control system.
7. a kind of pad flatter according to claim 6 is characterized in that: the wherein both sides of an end of the bottom of described frame (1) are separately installed with a directional wheel (18), and the both sides of the other end are separately installed with a deflecting roller (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100988265A CN101549366B (en) | 2009-05-15 | 2009-05-15 | A pad flatter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100988265A CN101549366B (en) | 2009-05-15 | 2009-05-15 | A pad flatter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101549366A CN101549366A (en) | 2009-10-07 |
| CN101549366B true CN101549366B (en) | 2011-01-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100988265A Active CN101549366B (en) | 2009-05-15 | 2009-05-15 | A pad flatter |
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| Country | Link |
|---|---|
| CN (1) | CN101549366B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108501427A (en) * | 2018-03-05 | 2018-09-07 | 赣州中科微电子科技有限公司 | A kind of mobile phone display screen automatic flattening press |
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| CN103480696A (en) * | 2013-09-25 | 2014-01-01 | 苏州通锦自动化设备有限公司 | Flattener |
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| CN105665521B (en) * | 2016-03-14 | 2018-07-06 | 苏州友尼可紧固件有限公司 | Gasket process for stamping |
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| CN109530482A (en) * | 2018-11-28 | 2019-03-29 | 安徽金田加贝智能设备有限公司 | Flattening device is used in a kind of adjustable aluminium sheet processing |
| CN110976654B (en) * | 2019-12-30 | 2021-07-16 | 佛山市顺德区德颂五金制品有限公司 | Gasket stamping die with flattening function |
| CN113020401A (en) * | 2021-03-04 | 2021-06-25 | 江苏沃得家俬有限公司 | Cutter structure for rolling line follow cutting |
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| CN2296812Y (en) * | 1997-10-15 | 1998-11-11 | 大连绿洲食品包装有限公司 | Quick-closed four-column press |
| CN201419196Y (en) * | 2009-05-15 | 2010-03-10 | 伊顿（宁波）流体连接件有限公司 | Gasket flattening machine |
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2009
- 2009-05-15 CN CN2009100988265A patent/CN101549366B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2296812Y (en) * | 1997-10-15 | 1998-11-11 | 大连绿洲食品包装有限公司 | Quick-closed four-column press |
| CN201419196Y (en) * | 2009-05-15 | 2010-03-10 | 伊顿（宁波）流体连接件有限公司 | Gasket flattening machine |
Non-Patent Citations (2)
| Title |
|---|
| JP特开平11-010255A 1999.01.19 |
| JP特开平6-170461A 1994.06.21 |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108501427A (en) * | 2018-03-05 | 2018-09-07 | 赣州中科微电子科技有限公司 | A kind of mobile phone display screen automatic flattening press |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101549366A (en) | 2009-10-07 |
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Address after: 315103 No. 1965 Jiangnan Road, Mei Hui town, Ningbo science and Technology Park, Zhejiang, China Patentee after: EATON Hydraulic (Ningbo) Co.,Ltd. Address before: 315103 No. 1965 Jiangnan Road, Mei Hui town, Ningbo science and Technology Park, Zhejiang, China Patentee before: Eaton (Ningbo) Fluid Connectors Co.,Ltd. |
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Address after: No. 1965, Jiangnan Road, high tech Industrial Development Zone, Ningbo, Zhejiang 315040 Patentee after: Danfoss Power Systems (Ningbo) Co.,Ltd. Address before: 315103 No. 1965 Jiangnan Road, Mei Hui town, Ningbo science and Technology Park, Zhejiang, China Patentee before: EATON Hydraulic (Ningbo) Co.,Ltd. |