CN101538998B - Improved automatic control hydraulic transmission oil pumping machine - Google Patents
Improved automatic control hydraulic transmission oil pumping machine Download PDFInfo
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- CN101538998B CN101538998B CN200810072840.3A CN200810072840A CN101538998B CN 101538998 B CN101538998 B CN 101538998B CN 200810072840 A CN200810072840 A CN 200810072840A CN 101538998 B CN101538998 B CN 101538998B
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- 238000005086 pumping Methods 0.000 title claims abstract description 13
- 230000005540 biological transmission Effects 0.000 title abstract description 3
- 230000003028 elevating effect Effects 0.000 claims description 8
- 239000002828 fuel tank Substances 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 7
- 229910000831 Steel Inorganic materials 0.000 abstract 3
- 239000010959 steel Substances 0.000 abstract 3
- 238000005265 energy consumption Methods 0.000 abstract 1
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 7
- 229910052786 argon Inorganic materials 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000003129 oil well Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
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Abstract
The invention discloses an improved automatic control hydraulic transmission oil pumping machine, wherein an upright hydraulic cylinder and a supporting frame are fixedly arranged on a machine base, a movable pulley is arranged at the top of a piston rod of the hydraulic cylinder, a chain wheel is arranged on an upper platform of the supporting frame, a front platform provided with a guide chain wheel is hinged on the outer side of the upper platform, a lifting oil cylinder is hinged on the machine base, a piston rod of the balance box is hinged with a front platform, one end of a steel wire rope is connected with a steel wire rope regulator, the other end of the steel wire rope is connected with the bottom of the balance box through a fixed pulley on a machine base and a movable pulley of a hydraulic cylinder, a chain connected with the upper part of the balance box is connected with a rope hanger through a chain wheel and a guide chain wheel, the hydraulic control reversing valve, the one-way throttle valve, the manual reversing valve, the electromagnetic valve and the three-way rotary valve are sequentially arranged on the variable oil pump on the hydraulic loop and the oil circuit of the hydraulic cylinder, and the inlet oil circuit and the outlet oil circuit of the hydraulic cylinder are respectively connected with the lifting oil cylinder through the three-way rotary valve. The invention has small volume, low energy consumption, good energy-saving effect, reliable performance and convenient use, and can conveniently solve the well repairing space without moving the main machine during well repairing.
Description
Technical field
The invention belongs to oil exploration equipment, particularly improved automatic control hydraulic drive oil pumping machine.
Background technology
The pumping unit that is used for oilfield exploitation at present generally adopts traditional machine driving oil pumper.But its structure is huge, and Heavy Weight is adjusted stroke and the adjustment balance all compares difficulty.The long stroke oil well pump is generally adopted in order to raise the efficiency in the oil field, and the machine driving oil pumper is because structure problem, in order to satisfy the long stroke oil well pump, and adopts low load with strong power to improve stroke, and power consumption increases greatly, and power transmission efficiency is low.At present, a kind of hydraulic drive oil pumping machine of development, its structure is: level is installing hydraulic cylinder on frame, movable pulley is equipped with in its piston rod end, one end of wire rope is connecting the adjuster of wire rope, wire rope is by movable pulley, and the fixed pulley on the frame is put the fixed pulley that a top of the trellis is installed with rolling over, and its other end is connecting sucker rod.The block of symmetry is being set on the Stroke Control bar that the hydraulic cylinder sidepiece is installed, motor-driven reversal valve on the hydraulic control circuit matches with block, replaced machine driving with hydraulic drive, its structure is compact, weight is lighter, can reduce manufacturing cost, but the hydraulic cylinder floor space that level installs is big, piston rod and oil cylinder lip produce eccentric wear, and seal durability is low.No counterweight, energy-saving effect is not ideal enough, need cooperate the work-over operation inconvenience during well workover with crane.
Summary of the invention
The object of the present invention is to provide a kind of improved automatic control hydraulic drive oil pumping machine, not only volume is little, and it is low to consume energy, good energy-conserving effect, and also performance is safe and reliable, and easy to use, without mobile host, just can solve the well workover space easily during well workover.
The object of the present invention is achieved like this: a kind of improved automatic control hydraulic drive oil pumping machine, be included in the hydraulic cylinder of installing on the hydraulic circuit and motor-driven reversal valve is being set on hydraulic cylinder, the journey controller that the hydraulic cylinder piston boom end is installed is provided with the stroke of symmetry and regulates block, the control arm of motor-driven reversal valve matches with the block of symmetry, on support, installing upright hydraulic cylinder and support frame, the hydraulic cylinder piston rod top is installed with movable pulley, the sprocket wheel that has safe locking device is installed on the support frame upper mounting plate, the preceding platform of jockey sprocket is housed in articulated front portion, the outside of support frame upper mounting plate, be hinged on the elevating ram on the support, its piston rod is hinged by hinged support bar and preceding platform, one end of wire rope is connecting the cable regulator that is packed on the support, its other end is by the movable pulley of hydraulic cylinder piston boom end, be connected with the tandem-driving bogie bottom through the fixed pulley on the support, the chain that tandem-driving bogie top connects is connected with polished rod eye with jockey sprocket by the sprocket wheel on the support frame upper mounting plate, variable capacity oil pump is installed on hydraulic circuit, on the oil circuit of variable capacity oil pump and hydraulic cylinder, setting gradually pilot operated directional control valve, one-way throttle valve, hand-operated direction valve, electromagnetic valve and Three-way rotary valve are in advancing of hydraulic cylinder, connecting elevating ram by Three-way rotary valve respectively on the outlet oil circuit.
Fill argon clamping fixture is equipped with in the piston rod end of hydraulic cylinder of the present invention, upper and lower stroke block is housed on Fill argon clamping fixture, motor-driven reversal valve is contained on the hydraulic cylinder, by the work of motor-driven reversal valve control hydraulicdirectional control valve, make the cylinder pushes movable pulley realize oil pumper work, for saving power, balanced load has designed tandem-driving bogie, and balancing weight is housed in the tandem-driving bogie.Utilize mechanical robot brain to move reversal valve, realized that oil pumper according to the oil production technology needs, does upper and lower variable motion, improved mechanical performance.At the articulated preceding platform that jockey sprocket is housed in the support frame upper mounting plate outside, by the articulated preceding platform of elevating ram.Therefore during well workover without mobile host, with turning over 85 °-90 ° on the preceding platform, just can solve the well workover space easily by elevating ram.When well workover and maintenance, by safe locking device sprocket wheel is locked, make tandem-driving bogie be parked in aerial optional position, safe and reliable.By the hydraulic control valve of installing on the oil circuit between variable capacity oil pump and variable capacity oil pump and the hydraulic cylinder, not only can regulate the main frame jig frequency, and can realize that oil cylinder is upper and lower and do variable motion by changing discharge capacity.The present invention not only volume is little, and it is low to consume energy, good energy-conserving effect, and also performance is safe and reliable, and easy to use, without mobile host, just can solve the well workover space easily during well workover.
Description of drawings
The utility model is described in further detail below in conjunction with accompanying drawing.
Fig. 1 is a main TV structure schematic diagram of the present invention;
Fig. 2 is the A-A sectional structure schematic diagram of Fig. 1;
Fig. 3 is a hydraulic schematic diagram of the present invention.
The specific embodiment
A kind of improved automatic control hydraulic drive oil pumping machine, as Fig. 1, Fig. 2, shown in Figure 3, be included in the hydraulic cylinder of installing on the hydraulic circuit and motor-driven reversal valve 7 is being set on hydraulic cylinder 4, the journey controller 10 that install hydraulic cylinder 4 piston rod ends is provided with the stroke of symmetry and regulates block 9, the control arm of motor-driven reversal valve 7 matches with the block 9 of symmetry, on support 1, installing upright hydraulic cylinder 4 and support frame 12, hydraulic cylinder 4 piston rod parts are installed with movable pulley 11, and the sprocket wheel 14 that has safe locking device is installed on support frame 12 upper mounting plates.Safe locking device is a ratchet mechanism, is installing ratchet 22 on sprocket shaft, and the ratchet of installing on support frame 12 upper mounting plates 13 matches with ratchet 22.The preceding platform 17 of jockey sprocket 16 is housed in the articulated front portion, the outside of support frame 12 upper mounting plates, be hinged on the elevating ram 21 on the support 1, its piston rod is hinged by hinged support bar 20 and preceding platform 17, one end of wire rope 8 is connecting the cable regulator 3 that is packed on the support 1, and cable regulator 3 matches with screw on being packed in support 1 for having the leading screw of handle.The other end of wire rope 8 is by the movable pulley 11 of hydraulic cylinder 4 piston rod ends, be connected with tandem-driving bogie 18 bottoms through the fixed pulley 2 on the support 1, the chain 21 that tandem-driving bogie 18 tops connect is connected with polished rod eye 19 with jockey sprocket 16 by the sprocket wheel 14 on support frame 12 upper mounting plates, and polished rod eye 19 is connecting sucker rod.In tandem-driving bogie 18 balancing weight is housed, the roller of tandem-driving bogie 18 both sides or sliding shoes match with the guide rail of setting in the support frame 12.Variable capacity oil pump 6 is installed on hydraulic circuit, on the oil circuit of variable capacity oil pump 6 and hydraulic cylinder 4, set gradually pilot operated directional control valve 26, one-way throttle valve 27, hand-operated direction valve 28, electromagnetic valve 29 and Three-way rotary valve 25, on the import and export oil circuit of hydraulic cylinder 4, connecting elevating ram 21 by Three-way rotary valve 25 respectively.Hydraulic circuit oil connects fuel tanks 30 through pilot operated directional control valve 26, other Three-way rotary valve 25, oil return fine filter 23, on the oil circuit of described other Three-way rotary valve 25 and oil return fine filter 23 forced heat abstractor 24 is being set.In summer, oil return enters fuel tank 30 through pilot operated directional control valve 26, Three-way rotary valve 25, forced heat abstractor 23, rotates Three-way rotary valve 25 in the winter time, and oil return is without forced heat abstractor 24, oil sump tank 30.
Operating principle of the present invention as shown in Figure 3, because action of gravity drops to terminal point, stroke on the Fill argon clamping fixture 10 is regulated block 9 and is pushed into motor-driven reversal valve machine 7 control arms the next when sucker rod.This moment, control oil channel pressure oil entered pilot operated directional control valve 26 left sides through motor-driven reversal valve 7, promoted pilot operated directional control valve 26 spools and moved right.At this moment, pressure oil rises to setting pressure, through pilot operated directional control valve 26, one-way throttle valve 27, hand-operated direction valve 28, electromagnetic valve 29, Three-way rotary valve 25, enters hydraulic cylinder 4 and promotes the piston rod rising.The speed that piston rod rises is to be set up by variable capacity oil pump 6, and the oil of hydraulic cylinder 4 is through hand-operated direction valve 28, pilot operated directional control valve 26, Three-way rotary valve 25, oil return fine filter 23.Process forced heat abstractor 23, oil sump tank 30 during summer; Three-way rotary valve 25 rotates during winter, and oil return is without forced heat abstractor 23, oil sump tank 30.When hydraulic cylinder 4 piston rods rise to the stroke top dead centre, stroke on the Fill argon clamping fixture is regulated block 9, be pushed into motor-driven reversal valve machine 7 control arms upper, motor-driven reversal valve 7 transpositions, this moment, control oil channel pressure oil entered pilot operated directional control valve 26 right sides through motor-driven reversal valve 7, promoted pilot operated directional control valve 26 spools and was moved to the left.Because pilot operated directional control valve 26 spools are " H " type function, so this moment, hydraulic system pressure was in unloading condition, the discharge capacity of variable capacity oil pump 6 through pilot operated directional control valve " H " type function through the oil of Three-way rotary valve 25, forced heat abstractor 24, oil filter 23, oil sump tank 30. hydraulic cylinders 4 because oil is discharged in the effect of gravity, add in the hydraulic cylinder 4 through Three-way rotary valve 25, electromagnetic valve 29, hand-operated direction valve 28, one-way throttle valve 27, pilot operated directional control valve 26 " H " type function loop oil sump tank 30 or by the loop.This moment, one-way throttle valve 27 just can be controlled the decrease speed of hydraulic cylinder 4 piston rods and the realization sucker rod is upper and lower does variable motion.Can realize that for the thin oil oil production technology decrease speed makes oil well pump that a sufficient oil-absorbing process is arranged slowly, the rate of climb is fast, reduces oil well pump and reveals, and can improve output.If during well workover, Three-way rotary valve 25 gone to turn over oil cylinder 21 loops, turn over the oil cylinder piston bar rate of climb in the flow speed control valve control.Hand-operated direction valve 28 major functions on the hydraulic circuit are that piston rod stretches out and losing under the situation of gravity and can't withdraw, and available in this case hand-operated direction valve 28 is finished withdrawal.The major function of electromagnetic valve 29 is: the energising of machine operate as normal, the electric loop of electromagnetic valve 29 is connected the machine power failure or is quit work.Electromagnetic valve 29 dead electricity, electromagnetic valve 29 spring reset hydraulic cylinders 4 rodless cavity oil are blocked.Sucker rod this moment, transfixion that is to say no matter sucker rod is to rise or the decline operating mode, and shutting down sucker rod at any time all can transfixion, can not cause because pump load produces to dash down greater than tandem-driving bogie 18 weight causes the accident, and is safe and reliable.Hydraulic cylinder 4 produces thrust under the effect of system works pressure, promotion is installed in the running block of piston rod end, work stretches out motion, be fixed on wire rope product degree adjuster 3 on around wire rope one end on the movable pulley this moment, wire rope is through the vertical intermediary of running block fixed pulley 5 assembly pulley that reverses again, vertically-guided fixed pulley 2 is connected with tandem-driving bogie 18 bottoms, realized piston rod speed * 4=sucker rod hoisting velocity under the effect of running block, the oil cylinder of 1 meter of stroke just can be realized 4 meters stroke like this.Avoided the piston rod high-speed motion, piston rod movement speed has reached perfect condition, and prolong a lot the application life of oil cylinder.
Not only compact conformation, volume are little, in light weight, power consumption is low in the present invention, reliable operation, fault rate are low, and can regulate stroke and jig frequency easily, the realization sucker rod is done upper and lower variable motion according to the oil production technology needs, has improved the mechanical performance of equipment operation.During well workover, under the situation of mobile host not, can solve the well workover space easily.
Claims (4)
1. improved automatic control hydraulic drive oil pumping machine, be included in the hydraulic cylinder of installing on the hydraulic circuit and motor-driven reversal valve (7) is being set on hydraulic cylinder (4), the journey controller (10) that install hydraulic cylinder (4) piston rod end is provided with the stroke of symmetry and regulates block (9), the control arm of motor-driven reversal valve (7) matches with the block (9) of symmetry, it is characterized in that: on support (1), installing upright hydraulic cylinder (4) and support frame (12), hydraulic cylinder (4) piston rod part is installed with movable pulley (11), the sprocket wheel (14) that has safe locking device is installed on support frame (12) upper mounting plate, the preceding platform (17) of jockey sprocket (16) is housed in the articulated front portion, the outside of support frame (12) upper mounting plate, be hinged on the elevating ram (21) on the support (1), its piston rod is hinged by hinged support bar (20) and preceding platform (17), one end of wire rope (8) is connecting the cable regulator (3) that is packed on the support (1), its other end is by the movable pulley (11) of hydraulic cylinder (4) piston rod end, be connected with tandem-driving bogie (18) bottom through the fixed pulley (2) on the support (1), the chain (15) that tandem-driving bogie (18) top connects is connected with polished rod eye (19) with jockey sprocket (16) by the sprocket wheel (14) on support frame (12) upper mounting plate, variable capacity oil pump (6) is installed on hydraulic circuit, on the oil circuit of variable capacity oil pump (6) and hydraulic cylinder (4), setting gradually pilot operated directional control valve (26), one-way throttle valve (27), hand-operated direction valve (28), electromagnetic valve (29) and Three-way rotary valve (25) are in advancing of hydraulic cylinder (4), connecting elevating ram (21) by Three-way rotary valve (25) respectively on the outlet oil circuit.
2. improved automatic control hydraulic drive oil pumping machine according to claim 1, it is characterized in that: safe locking device is a detent mechanism, installing ratchet (22) on sprocket shaft, the ratchet of installing on support frame (12) upper mounting plate (13) matches with ratchet (22).
3. improved automatic control hydraulic drive oil pumping machine according to claim 1 is characterized in that: in tandem-driving bogie (18) balancing weight is housed, the roller of tandem-driving bogie (18) both sides or sliding shoes match with the guide rail of setting in the support frame (12).
4. improved automatic control hydraulic drive oil pumping machine according to claim 1, it is characterized in that: hydraulic circuit oil connects fuel tank (30) through pilot operated directional control valve (26), other Three-way rotary valve (25), oil return fine filter (23), on the oil circuit of described other Three-way rotary valve (25) and oil return fine filter (23) forced heat abstractor (24) is being set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810072840.3A CN101538998B (en) | 2008-03-21 | 2008-03-21 | Improved automatic control hydraulic transmission oil pumping machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810072840.3A CN101538998B (en) | 2008-03-21 | 2008-03-21 | Improved automatic control hydraulic transmission oil pumping machine |
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| CN101538998A CN101538998A (en) | 2009-09-23 |
| CN101538998B true CN101538998B (en) | 2013-07-31 |
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| CN200810072840.3A Active CN101538998B (en) | 2008-03-21 | 2008-03-21 | Improved automatic control hydraulic transmission oil pumping machine |
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| CN101949279A (en) * | 2010-09-29 | 2011-01-19 | 叶江波 | Counterweight balancing vertical hydraulic pumping unit |
| CN103132954B (en) * | 2011-11-30 | 2015-06-10 | 辽宁东工装备制造有限公司 | Full hydraulic changing stroke energy-saving type oil pumping unit |
| CN104818965A (en) * | 2015-05-11 | 2015-08-05 | 杜明俊 | Hydraulic pumping unit |
| CN104989329B (en) * | 2015-07-14 | 2017-12-29 | 孙玉辉 | A kind of oil pumper |
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| CN105464631B (en) * | 2016-01-05 | 2017-12-26 | 靳宝才 | Drum-type-balanced differences oil pumper |
| CN105804700A (en) * | 2016-03-07 | 2016-07-27 | 宋志亮 | Mechanical automatic-control reversing hydraulic transmission oil pumping unit |
| CN109682629B (en) * | 2019-01-07 | 2020-06-02 | 中国石油大学(华东) | Oil pumping unit simulation loading test bench |
| CN111058805A (en) * | 2020-01-16 | 2020-04-24 | 山东天工石油装备有限公司 | Electric control reversing oil pumping unit |
| CN111810090B (en) * | 2020-06-19 | 2022-08-30 | 合立智能装备有限责任公司 | Vertical rope chain transmission oil pumping unit |
| CN111810602B (en) * | 2020-06-19 | 2023-06-09 | 合立智能装备有限责任公司 | Rope-chain combined self-balancing transmission device |
| CN111810089B (en) * | 2020-06-19 | 2022-08-30 | 合立智能装备有限责任公司 | Automatic stepless speed regulation vertical oil pumping machine and automatic stepless speed regulation control method of oil pumping machine |
| CN113123766A (en) * | 2021-05-11 | 2021-07-16 | 姜经志 | Energy-saving and environment-friendly high-reliability pump control hydraulic system of hydraulic pumping unit |
| CN116752939B (en) * | 2023-08-22 | 2023-10-17 | 西南石油大学 | Thick oil exploitation device and method based on solid state circulation lifting |
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| CN101538998A (en) | 2009-09-23 |
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Effective date of registration: 20191226 Address after: 834007 No.15 Yongxin Road, Baijiantan District, Xinjiang, Karamay City, Xinjiang Uygur Autonomous Region Patentee after: Karamay Zhizhuo Oilfield Technology Development Co.,Ltd. Address before: 834000 Xinjiang Oil Field Co infrastructure department, 66 Yingbin Road, the Xinjiang Uygur Autonomous Region, Karamay Patentee before: Song Zhiliang |
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Effective date of registration: 20220525 Address after: 834099 Building 5, building 16, Chaoyang community, Karamay District, Karamay City, Xinjiang Uygur Autonomous Region Patentee after: Song Zhiliang Address before: No. 15, Yongxin Road, Baijiantan District, Karamay City, Xinjiang Uygur Autonomous Region, 834007 Patentee before: Karamay Zhizhuo Oilfield Technology Development Co.,Ltd. |
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Effective date of registration: 20231128 Address after: No. 15, Yongxin Road, Baijiantan District, Karamay City, Xinjiang Uygur Autonomous Region 834007 Patentee after: Karamay Zhizhuo Oilfield Technology Development Co.,Ltd. Address before: 834099 Building 5, building 16, Chaoyang community, Karamay District, Karamay City, Xinjiang Uygur Autonomous Region Patentee before: Song Zhiliang |
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