CN101538998B - Improved automatic control hydraulic drive oil pumping machine - Google Patents
Improved automatic control hydraulic drive oil pumping machine Download PDFInfo
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- CN101538998B CN101538998B CN 200810072840 CN200810072840A CN101538998B CN 101538998 B CN101538998 B CN 101538998B CN 200810072840 CN200810072840 CN 200810072840 CN 200810072840 A CN200810072840 A CN 200810072840A CN 101538998 B CN101538998 B CN 101538998B
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- 238000005265 energy consumption Methods 0.000 abstract 1
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- 229910052786 argon Inorganic materials 0.000 description 4
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Abstract
The invention discloses an improved automatic control hydraulic drive oil pumping machine. A machine base is fixedly provided with an upright hydraulic cylinder and a support frame; the top part of a piston rod of the hydraulic cylinder is provided with a moving pulley; an upper platform of the support frame is provided with a chain wheel, and the outer side of the upper platform is hinged with a front platform with a guide chain wheel; a lifting oil cylinder is hinged with the machine base, and a piston rod of the lifting oil cylinder is hinged with the front platform; one end of wire rope is connected with a wire rope adjuster, and the other end is connected with the bottom part of a balancing tank by the moving pulley of the hydraulic cylinder through a fixed pulley of the machine base; a chain connected with the top part of the balancing tank is connected with a polished rod eye by the chain wheel and the guide chain wheel; an oil channel between a variable oil pump on the hydraulic circuit and the hydraulic cylinder is provided with a liquid control reversing valve, a one-way throttle valve, a hand operated reversing valve, an electromagnetic valve and a three-way rotary disk valve in sequence, and the oil charging channel and the oil discharging channel of the hydraulic cylinder are connected with the lifting oil cylinder by the three-way rotary disk valve respectively. The oil pumping machine is small in volume, low in energy consumption, good in energy saving effect, reliable in performance and convenient in use, and can conveniently solve a space problem for well repair without moving the main machine during well repair.
Description
Technical field
The invention belongs to oil exploration equipment, particularly improved automatic control hydraulic drive oil pumping machine.
Background technology
The pumping unit that is used for oilfield exploitation at present generally adopts traditional machine driving oil pumper.But its structure is huge, and Heavy Weight is adjusted stroke and the adjustment balance all compares difficulty.The long stroke oil well pump is generally adopted in order to raise the efficiency in the oil field, and the machine driving oil pumper is because structure problem, in order to satisfy the long stroke oil well pump, and adopts low load with strong power to improve stroke, and power consumption increases greatly, and power transmission efficiency is low.At present, a kind of hydraulic drive oil pumping machine of development, its structure is: level is installing hydraulic cylinder on frame, movable pulley is equipped with in its piston rod end, one end of wire rope is connecting the adjuster of wire rope, wire rope is by movable pulley, and the fixed pulley on the frame is put the fixed pulley that a top of the trellis is installed with rolling over, and its other end is connecting sucker rod.The block of symmetry is being set on the Stroke Control bar that the hydraulic cylinder sidepiece is installed, motor-driven reversal valve on the hydraulic control circuit matches with block, replaced machine driving with hydraulic drive, its structure is compact, weight is lighter, can reduce manufacturing cost, but the hydraulic cylinder floor space that level installs is big, piston rod and oil cylinder lip produce eccentric wear, and seal durability is low.No counterweight, energy-saving effect is not ideal enough, need cooperate the work-over operation inconvenience during well workover with crane.
Summary of the invention
The object of the present invention is to provide a kind of improved automatic control hydraulic drive oil pumping machine, not only volume is little, and it is low to consume energy, good energy-conserving effect, and also performance is safe and reliable, and easy to use, without mobile host, just can solve the well workover space easily during well workover.
The object of the present invention is achieved like this: a kind of improved automatic control hydraulic drive oil pumping machine, be included in the hydraulic cylinder of installing on the hydraulic circuit and motor-driven reversal valve is being set on hydraulic cylinder, the journey controller that the hydraulic cylinder piston boom end is installed is provided with the stroke of symmetry and regulates block, the control arm of motor-driven reversal valve matches with the block of symmetry, on support, installing upright hydraulic cylinder and support frame, the hydraulic cylinder piston rod top is installed with movable pulley, the sprocket wheel that has safe locking device is installed on the support frame upper mounting plate, the preceding platform of jockey sprocket is housed in articulated front portion, the outside of support frame upper mounting plate, be hinged on the elevating ram on the support, its piston rod is hinged by hinged support bar and preceding platform, one end of wire rope is connecting the cable regulator that is packed on the support, its other end is by the movable pulley of hydraulic cylinder piston boom end, be connected with the tandem-driving bogie bottom through the fixed pulley on the support, the chain that tandem-driving bogie top connects is connected with polished rod eye with jockey sprocket by the sprocket wheel on the support frame upper mounting plate, variable capacity oil pump is installed on hydraulic circuit, on the oil circuit of variable capacity oil pump and hydraulic cylinder, setting gradually pilot operated directional control valve, one-way throttle valve, hand-operated direction valve, electromagnetic valve and Three-way rotary valve are in advancing of hydraulic cylinder, connecting elevating ram by Three-way rotary valve respectively on the outlet oil circuit.
Fill argon clamping fixture is equipped with in the piston rod end of hydraulic cylinder of the present invention, upper and lower stroke block is housed on Fill argon clamping fixture, motor-driven reversal valve is contained on the hydraulic cylinder, by the work of motor-driven reversal valve control hydraulicdirectional control valve, make the cylinder pushes movable pulley realize oil pumper work, for saving power, balanced load has designed tandem-driving bogie, and balancing weight is housed in the tandem-driving bogie.Utilize mechanical robot brain to move reversal valve, realized that oil pumper according to the oil production technology needs, does upper and lower variable motion, improved mechanical performance.At the articulated preceding platform that jockey sprocket is housed in the support frame upper mounting plate outside, by the articulated preceding platform of elevating ram.Therefore during well workover without mobile host, with turning over 85 °-90 ° on the preceding platform, just can solve the well workover space easily by elevating ram.When well workover and maintenance, by safe locking device sprocket wheel is locked, make tandem-driving bogie be parked in aerial optional position, safe and reliable.By the hydraulic control valve of installing on the oil circuit between variable capacity oil pump and variable capacity oil pump and the hydraulic cylinder, not only can regulate the main frame jig frequency, and can realize that oil cylinder is upper and lower and do variable motion by changing discharge capacity.The present invention not only volume is little, and it is low to consume energy, good energy-conserving effect, and also performance is safe and reliable, and easy to use, without mobile host, just can solve the well workover space easily during well workover.
Description of drawings
The utility model is described in further detail below in conjunction with accompanying drawing.
Fig. 1 is a main TV structure schematic diagram of the present invention;
Fig. 2 is the A-A sectional structure schematic diagram of Fig. 1;
Fig. 3 is a hydraulic schematic diagram of the present invention.
The specific embodiment
A kind of improved automatic control hydraulic drive oil pumping machine, as Fig. 1, Fig. 2, shown in Figure 3, be included in the hydraulic cylinder of installing on the hydraulic circuit and motor-driven reversal valve 7 is being set on hydraulic cylinder 4, the journey controller 10 that install hydraulic cylinder 4 piston rod ends is provided with the stroke of symmetry and regulates block 9, the control arm of motor-driven reversal valve 7 matches with the block 9 of symmetry, on support 1, installing upright hydraulic cylinder 4 and support frame 12, hydraulic cylinder 4 piston rod parts are installed with movable pulley 11, and the sprocket wheel 14 that has safe locking device is installed on support frame 12 upper mounting plates.Safe locking device is a ratchet mechanism, is installing ratchet 22 on sprocket shaft, and the ratchet of installing on support frame 12 upper mounting plates 13 matches with ratchet 22.The preceding platform 17 of jockey sprocket 16 is housed in the articulated front portion, the outside of support frame 12 upper mounting plates, be hinged on the elevating ram 21 on the support 1, its piston rod is hinged by hinged support bar 20 and preceding platform 17, one end of wire rope 8 is connecting the cable regulator 3 that is packed on the support 1, and cable regulator 3 matches with screw on being packed in support 1 for having the leading screw of handle.The other end of wire rope 8 is by the movable pulley 11 of hydraulic cylinder 4 piston rod ends, be connected with tandem-driving bogie 18 bottoms through the fixed pulley 2 on the support 1, the chain 21 that tandem-driving bogie 18 tops connect is connected with polished rod eye 19 with jockey sprocket 16 by the sprocket wheel 14 on support frame 12 upper mounting plates, and polished rod eye 19 is connecting sucker rod.In tandem-driving bogie 18 balancing weight is housed, the roller of tandem-driving bogie 18 both sides or sliding shoes match with the guide rail of setting in the support frame 12.Variable capacity oil pump 6 is installed on hydraulic circuit, on the oil circuit of variable capacity oil pump 6 and hydraulic cylinder 4, set gradually pilot operated directional control valve 26, one-way throttle valve 27, hand-operated direction valve 28, electromagnetic valve 29 and Three-way rotary valve 25, on the import and export oil circuit of hydraulic cylinder 4, connecting elevating ram 21 by Three-way rotary valve 25 respectively.Hydraulic circuit oil connects fuel tanks 30 through pilot operated directional control valve 26, other Three-way rotary valve 25, oil return fine filter 23, on the oil circuit of described other Three-way rotary valve 25 and oil return fine filter 23 forced heat abstractor 24 is being set.In summer, oil return enters fuel tank 30 through pilot operated directional control valve 26, Three-way rotary valve 25, forced heat abstractor 23, rotates Three-way rotary valve 25 in the winter time, and oil return is without forced heat abstractor 24, oil sump tank 30.
Operating principle of the present invention as shown in Figure 3, because action of gravity drops to terminal point, stroke on the Fill argon clamping fixture 10 is regulated block 9 and is pushed into motor-driven reversal valve machine 7 control arms the next when sucker rod.This moment, control oil channel pressure oil entered pilot operated directional control valve 26 left sides through motor-driven reversal valve 7, promoted pilot operated directional control valve 26 spools and moved right.At this moment, pressure oil rises to setting pressure, through pilot operated directional control valve 26, one-way throttle valve 27, hand-operated direction valve 28, electromagnetic valve 29, Three-way rotary valve 25, enters hydraulic cylinder 4 and promotes the piston rod rising.The speed that piston rod rises is to be set up by variable capacity oil pump 6, and the oil of hydraulic cylinder 4 is through hand-operated direction valve 28, pilot operated directional control valve 26, Three-way rotary valve 25, oil return fine filter 23.Process forced heat abstractor 23, oil sump tank 30 during summer; Three-way rotary valve 25 rotates during winter, and oil return is without forced heat abstractor 23, oil sump tank 30.When hydraulic cylinder 4 piston rods rise to the stroke top dead centre, stroke on the Fill argon clamping fixture is regulated block 9, be pushed into motor-driven reversal valve machine 7 control arms upper, motor-driven reversal valve 7 transpositions, this moment, control oil channel pressure oil entered pilot operated directional control valve 26 right sides through motor-driven reversal valve 7, promoted pilot operated directional control valve 26 spools and was moved to the left.Because pilot operated directional control valve 26 spools are " H " type function, so this moment, hydraulic system pressure was in unloading condition, the discharge capacity of variable capacity oil pump 6 through pilot operated directional control valve " H " type function through the oil of Three-way rotary valve 25, forced heat abstractor 24, oil filter 23, oil sump tank 30. hydraulic cylinders 4 because oil is discharged in the effect of gravity, add in the hydraulic cylinder 4 through Three-way rotary valve 25, electromagnetic valve 29, hand-operated direction valve 28, one-way throttle valve 27, pilot operated directional control valve 26 " H " type function loop oil sump tank 30 or by the loop.This moment, one-way throttle valve 27 just can be controlled the decrease speed of hydraulic cylinder 4 piston rods and the realization sucker rod is upper and lower does variable motion.Can realize that for the thin oil oil production technology decrease speed makes oil well pump that a sufficient oil-absorbing process is arranged slowly, the rate of climb is fast, reduces oil well pump and reveals, and can improve output.If during well workover, Three-way rotary valve 25 gone to turn over oil cylinder 21 loops, turn over the oil cylinder piston bar rate of climb in the flow speed control valve control.Hand-operated direction valve 28 major functions on the hydraulic circuit are that piston rod stretches out and losing under the situation of gravity and can't withdraw, and available in this case hand-operated direction valve 28 is finished withdrawal.The major function of electromagnetic valve 29 is: the energising of machine operate as normal, the electric loop of electromagnetic valve 29 is connected the machine power failure or is quit work.Electromagnetic valve 29 dead electricity, electromagnetic valve 29 spring reset hydraulic cylinders 4 rodless cavity oil are blocked.Sucker rod this moment, transfixion that is to say no matter sucker rod is to rise or the decline operating mode, and shutting down sucker rod at any time all can transfixion, can not cause because pump load produces to dash down greater than tandem-driving bogie 18 weight causes the accident, and is safe and reliable.Hydraulic cylinder 4 produces thrust under the effect of system works pressure, promotion is installed in the running block of piston rod end, work stretches out motion, be fixed on wire rope product degree adjuster 3 on around wire rope one end on the movable pulley this moment, wire rope is through the vertical intermediary of running block fixed pulley 5 assembly pulley that reverses again, vertically-guided fixed pulley 2 is connected with tandem-driving bogie 18 bottoms, realized piston rod speed * 4=sucker rod hoisting velocity under the effect of running block, the oil cylinder of 1 meter of stroke just can be realized 4 meters stroke like this.Avoided the piston rod high-speed motion, piston rod movement speed has reached perfect condition, and prolong a lot the application life of oil cylinder.
Not only compact conformation, volume are little, in light weight, power consumption is low in the present invention, reliable operation, fault rate are low, and can regulate stroke and jig frequency easily, the realization sucker rod is done upper and lower variable motion according to the oil production technology needs, has improved the mechanical performance of equipment operation.During well workover, under the situation of mobile host not, can solve the well workover space easily.
Claims (4)
1. improved automatic control hydraulic drive oil pumping machine, be included in the hydraulic cylinder of installing on the hydraulic circuit and motor-driven reversal valve (7) is being set on hydraulic cylinder (4), the journey controller (10) that install hydraulic cylinder (4) piston rod end is provided with the stroke of symmetry and regulates block (9), the control arm of motor-driven reversal valve (7) matches with the block (9) of symmetry, it is characterized in that: on support (1), installing upright hydraulic cylinder (4) and support frame (12), hydraulic cylinder (4) piston rod part is installed with movable pulley (11), the sprocket wheel (14) that has safe locking device is installed on support frame (12) upper mounting plate, the preceding platform (17) of jockey sprocket (16) is housed in the articulated front portion, the outside of support frame (12) upper mounting plate, be hinged on the elevating ram (21) on the support (1), its piston rod is hinged by hinged support bar (20) and preceding platform (17), one end of wire rope (8) is connecting the cable regulator (3) that is packed on the support (1), its other end is by the movable pulley (11) of hydraulic cylinder (4) piston rod end, be connected with tandem-driving bogie (18) bottom through the fixed pulley (2) on the support (1), the chain (15) that tandem-driving bogie (18) top connects is connected with polished rod eye (19) with jockey sprocket (16) by the sprocket wheel (14) on support frame (12) upper mounting plate, variable capacity oil pump (6) is installed on hydraulic circuit, on the oil circuit of variable capacity oil pump (6) and hydraulic cylinder (4), setting gradually pilot operated directional control valve (26), one-way throttle valve (27), hand-operated direction valve (28), electromagnetic valve (29) and Three-way rotary valve (25) are in advancing of hydraulic cylinder (4), connecting elevating ram (21) by Three-way rotary valve (25) respectively on the outlet oil circuit.
2. improved automatic control hydraulic drive oil pumping machine according to claim 1, it is characterized in that: safe locking device is a detent mechanism, installing ratchet (22) on sprocket shaft, the ratchet of installing on support frame (12) upper mounting plate (13) matches with ratchet (22).
3. improved automatic control hydraulic drive oil pumping machine according to claim 1 is characterized in that: in tandem-driving bogie (18) balancing weight is housed, the roller of tandem-driving bogie (18) both sides or sliding shoes match with the guide rail of setting in the support frame (12).
4. improved automatic control hydraulic drive oil pumping machine according to claim 1, it is characterized in that: hydraulic circuit oil connects fuel tank (30) through pilot operated directional control valve (26), other Three-way rotary valve (25), oil return fine filter (23), on the oil circuit of described other Three-way rotary valve (25) and oil return fine filter (23) forced heat abstractor (24) is being set.
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CN 200810072840 CN101538998B (en) | 2008-03-21 | 2008-03-21 | Improved automatic control hydraulic drive oil pumping machine |
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CN 200810072840 CN101538998B (en) | 2008-03-21 | 2008-03-21 | Improved automatic control hydraulic drive oil pumping machine |
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CN101538998B true CN101538998B (en) | 2013-07-31 |
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CN103132954B (en) * | 2011-11-30 | 2015-06-10 | 辽宁东工装备制造有限公司 | Full hydraulic changing stroke energy-saving type oil pumping unit |
CN104818965A (en) * | 2015-05-11 | 2015-08-05 | 杜明俊 | Hydraulic pumping unit |
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CN105665052B (en) * | 2015-12-22 | 2017-11-21 | 李洪涛 | A kind of use for laboratory heats automatically, cooling device |
CN105464631B (en) * | 2016-01-05 | 2017-12-26 | 靳宝才 | Drum-type-balanced differences oil pumper |
CN105804700A (en) * | 2016-03-07 | 2016-07-27 | 宋志亮 | Mechanical automatic-control reversing hydraulic transmission oil pumping unit |
CN109682629B (en) * | 2019-01-07 | 2020-06-02 | 中国石油大学(华东) | Oil pumping unit simulation loading test bench |
CN111810090A (en) * | 2020-06-19 | 2020-10-23 | 合立智能装备有限责任公司 | Vertical rope chain transmission oil pumping machine |
CN111810089A (en) * | 2020-06-19 | 2020-10-23 | 合立智能装备有限责任公司 | Automatic stepless speed regulation vertical oil pumping machine and automatic stepless speed regulation control method of oil pumping machine |
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