CN101524607B - Multifunctional ceramic filterer ultrasonic washing system - Google Patents
Multifunctional ceramic filterer ultrasonic washing system Download PDFInfo
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- CN101524607B CN101524607B CN2009100828321A CN200910082832A CN101524607B CN 101524607 B CN101524607 B CN 101524607B CN 2009100828321 A CN2009100828321 A CN 2009100828321A CN 200910082832 A CN200910082832 A CN 200910082832A CN 101524607 B CN101524607 B CN 101524607B
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Abstract
The invention relates to a multifunctional ceramic filterer ultrasonic washing system, which comprise a plurality of vibrator boxes. Each vibrator box is provided with an ultrasonic transducer therein; the vibrator boxes are correspondingly arranged in clearances between filtering disks of a ceramic filterer; a stern bracket is connected to the upward side of each vibrator box and each stern bracket is connected with a swinging mechanism. The swinging mechanisms are connected with a shifting mechanism and the shifting mechanism is connected with a synchronous elevating mechanism. Inclinations, intervals and heights of the ultrasonic vibrator boxes of the system are adjustable, so that washing can be carried out in continuous scanning way, so as to eliminate ultrasonic washing blind area. The multifunctional ceramic filterer ultrasonic washing system has high washing efficiency, low energy consumption, convenient maintenance and replacement, and prolonged service life of vibrator box.
Description
Technical field
The present invention relates to the ultrasonic cleaning system of solid-liquid separating equipment, particularly ceramic filterer ultrasonic washing system.
Background technology
Ceramic filter is a kind of solid-liquid separating equipment, be mainly used in slip is dewatered, realize Separation of Solid and Liquid, in industries such as metallurgy, ore dressing, food, chemical industry, all be widely used, ceramic filter mainly is made of cylinder, hopper, cylinder is arranged on the top of hopper, and the central shaft of cylinder is by the bearing block support at hopper two ends, and central shaft is connected with motor by reductor; A plurality of annular filter dishes have been arranged side by side on the cylinder cylindrical, each filtering table is spliced by the fan-shaped ceramic filter plate of polylith, ceramic filter plate is hollow, the inner chamber of ceramic filter plate is connected with the gas-liquid distributing valve by pipeline, the gas-liquid distributing valve is leaded up to suction channel and is connected with vavuum pump, and another road of gas-liquid distributing valve is connected with water pump through the backwash pipeline.The motor drives cylinder rotates during work, each piece ceramic filter plate on the cylinder cylindrical periodically enters in the hopper, under the swabbing action of vavuum pump, the water in the slip is entered in the ceramic filter plate inner chamber by the micropore on the ceramic filter plate outer surface, discharges through suction channel.The material of fine particle shape then is attracted to the ceramic filter plate surface in the slip, cylinder rotates on one side, vavuum pump aspirates on one side, after the ceramic filter plate on the cylinder cylindrical produces hopper, the material that is adsorbed on the ceramic filter plate is drained gradually, form filter cake, filter cake is set at the material scraping plate of discharging opening and peels off, after the filter cake on the ceramic filter plate is stripped from, the ceramic filter plate surface micropore still has remaining material, and salvage stores can stop up the lip-deep micropore of ceramic filter plate gradually, therefore, ceramic filter is after work a period of time, carry out backwash, during backwash, close suction channel by the gas-liquid distributing valve, open the backwash pipeline, under the pressure effect of water pump, clear water enters in the ceramic filter plate inner chamber, and is outwards oozed out by the ceramic filter plate surface micropore, thereby remove ceramic filter plate surface residues material, the mediation micropore.
When the ceramic filter plate surface micropore was stopped up to a certain degree by fine particle, cleaning just was difficult to be effective by recoil water merely, at this moment just needed to adopt more strong ultrasonic wave to clean.Usually in the space between each adjacent filtering table a ultrasonic oscillator box is installed, be provided with a plurality of ultrasonic transducers in each oscillator box, these ultrasonic transducers produce cavitation effect when ceramic filter plate emission ultrasonic wave, form huge impact power, the lip-deep fine attachment of stripped ceramic filter is dredged the micropore that stops up on the ceramic filter plate.The installation of oscillator box all is the bottom that is fixed on hopper at present.Because fixed-site, can not move, the wave beam that each ultrasonic transducer sends all is in the certain limit, these wave beam mutual superposition are because sound wave has interference effect, so the result of stack is that some zones are reinforced, and the other zone is weakened, thereby occur cleaning the blind area, the ceramic filter plate after the cleaning is chequered with black and white card, influences filter effect.
Summary of the invention
For addressing the above problem, the purpose of this invention is to provide a kind of multifunctional ceramic filterer ultrasonic washing system, the inclination angle of the ultrasonic oscillator box in this system, spacing, height can be regulated, thereby can clean by the mode of continuous sweep, eliminate the ultrasonic cleaning blind area, the cleaning efficiency height, energy consumption is low.
For achieving the above object, the present invention is by the following technical solutions: a kind of multifunctional ceramic filterer ultrasonic washing system, comprise a plurality of oscillator box, in each oscillator box ultrasonic transducer is housed, these oscillator box are arranged in the space between the ceramic filter filtering table accordingly, it is characterized in that: the top of described each oscillator box is connected with one and hangs arm, and each is hung arm and all is connected with a swing mechanism.
The top of described ceramic filter is provided with portal frame, this portal frame is by a crossbeam and a left side, right column is formed, described swing mechanism is connected with an offsetting mechanism, this offsetting mechanism is connected with a synchronous elevating mechanism, this synchronization lifting mechanism is by two-way output reducing motor, first decelerator, second decelerator, first leading screw, second leading screw, first nut, second nut, lifting arm is formed, described offsetting mechanism is by left hanger, right hanger, first servomotor, second servomotor, the 3rd leading screw, the 4th leading screw, the 3rd nut, the 4th nut is formed, described swing mechanism is by rotating shaft, the 3rd servomotor, the 4th servomotor, the 3rd decelerator, the 4th decelerator is formed, described two-way output reducing motor is installed in the centre of portal frame crossbeam, first, second decelerator is installed in a left side respectively, the top of right column, first, second leading screw is installed in the left side of portal frame respectively, in the right column, two output shafts of two-way output reducing motor are respectively with first, second input shaft of speed reducer connects, first, the output shaft of second decelerator is respectively with first, the upper end of second leading screw connects, first, second nut is screwed onto first respectively, on second leading screw, first, second nut is connected with the two ends spindle nose of described lifting arm respectively; A described left side, right hanger is slidingly connected at the two ends of lifting arm, a left side, right hanger is respectively with the 3rd, the 4th nut is affixed, the 3rd, the 4th nut is screwed onto the 3rd leading screw respectively, on the 4th leading screw, the 3rd, the 4th leading screw is respectively with first, the main shaft of second servomotor connects, first, second servomotor is fixed on the lifting arm, the 3rd servomotor and the 3rd decelerator are installed on the left hanger, the 4th servomotor and the 4th decelerator are installed on the right hanger, the 3rd, the main shaft of the 4th servomotor is respectively with the 3rd, the 4th input shaft of speed reducer connects, the 3rd, the output shaft of the 4th decelerator is connected with the two ends spindle nose of described rotating shaft respectively, and the described arm of respectively hanging is all hung on rotating shaft.The upper and lower of described left column is respectively arranged with upper limit sensor and lower limit sensor.Described rotating shaft top is equipped with guide post, and below lifting arm, the position corresponding with the guide post both sides is separately installed with forward and backward limit sensors.Described the 3rd, the 4th decelerator is worm gear, worm reducer.
The present invention has following positive beneficial effect: owing to adopt technique scheme, oscillator box can be done the swing that is parallel to filtering table under the drive of swing mechanism, thereby adjusts the inclination angle of self; Oscillator box also can be done axial moving under the drive of offsetting mechanism, thereby the spacing of adjustment and filtering table is closely washed by force ceramic filter plate; Oscillator box can also be done the motion of vertical direction under the drive of elevating mechanism, thereby adjusts the height of self, when perhaps not cleaning oscillator box is not proposed the surface, is convenient to maintenance.That is to say, oscillator box can be done moving of left and right, up and down direction in three dimensions, do the swing of fore-and-aft direction, control by computer program, can make oscillator box that ceramic filter plate is carried out continuous sweep cleans, because of sound wave interference and the discontinuous cleaning blind area of causing of oscillator distribution, make ceramic filter plate surface clean uniformity in the thorough elimination static rinse process, thoroughly clean.
Description of drawings
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the partial enlarged drawing of left hanger among Fig. 1.
Fig. 4 is the A-A cutaway view of Fig. 3.
Fig. 5 is the partial enlarged drawing of right hanger among Fig. 1.
Fig. 6 is the installation site schematic diagram of forward and backward limit sensors.
Fig. 7 is the operation principle schematic diagram of oscillator box.
The specific embodiment
Number in the figure
1 first decelerator, 2 second decelerators 3 the 3rd decelerator 4 the 4th decelerator
5 oscillator box, 6 filtering tables 7 are hung arm
8 two-way output reducing motor 9 output shafts 10 output shafts
11 first leading screws, 12 second leading screws 13 the 3rd leading screw 14 the 4th leading screw
15 portal frames, 16 crossbeams, 17 left columns, 18 right columns
19 lifting arms, 20 rotating shafts
21 first nuts, 22 second nuts 23 the 3rd nut 24 the 4th nut
25 cylinders, 26 hoppers, 27 left hanger 28 right hangers
29 upper limit sensors, 30 lower limit sensors
31 first servomotors, 32 second servomotors
33 the 3rd servomotors 34 the 4th servomotor
35 central shafts, 36 ceramic filter plates
37 front limit sensors, 38 back limit sensors
39 guide posts, 40 gas-liquid pipelines
41 bearing blocks, 42 worm gears, 43 worm screws, 44 spindle noses
45 bearing blocks, 46 bearing blocks, 47 axle sleeves, 48 bearings
49 gas-liquid distributing valves, 50 ultrasonic transducers
51 bearing blocks, 52 worm gears, 53 worm screws, 54 spindle noses
55 bearing blocks, 56 bearing blocks, 57 axle sleeves, 58 bearings
59 suction channels, 60 backwash pipelines
Please refer to Fig. 1, Fig. 2, the present invention is a kind of multifunctional ceramic filterer ultrasonic washing system, this purging system is used for the cleaning ceramic filter, ceramic filter is made of cylinder 25, hopper 26, cylinder 25 is arranged on the top of hopper 26, the central shaft 35 of cylinder 25 is by the bearing block support at hopper 26 two ends, and central shaft 35 is by motor drives; The filtering table 6 of a plurality of annulars that are arranged side by side on the cylindrical of cylinder 25, each filtering table 6 is spliced by the fan-shaped ceramic filter plate 36 of polylith.
Please refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4, multifunctional ceramic filterer ultrasonic washing system of the present invention, comprise a plurality of oscillator box 5, these oscillator box 5 are arranged in the space between the ceramic filter filtering table 6 accordingly, the upper end of each oscillator box 5 is connected with one and hangs arm 7, the top of ceramic filter is provided with portal frame 15, portal frame 15 is made up of crossbeam 16 and left and right column 17,18, each is hung arm 7 and all is connected with a swing mechanism, swing mechanism is connected with an offsetting mechanism, and this offsetting mechanism is connected with a synchronous elevating mechanism.
Synchronization lifting mechanism is made up of two-way output reducing motor 8, first decelerator 1, second decelerator 2, first leading screw 11, second leading screw 12, first nut 21, second nut 22, lifting arm 19.
Offsetting mechanism is made up of left hanger 27, right hanger 28, first servomotor 31, second servomotor 32, the 3rd leading screw 13, the 4th leading screw 14, the 3rd nut 23, the 4th nut 24.
Swing mechanism is made up of rotating shaft 20, the 3rd servomotor 33, the 4th servomotor 34 and the 3rd decelerator 3, the 4th decelerator 4.
Two-way output reducing motor 8 is installed in the centre of portal frame crossbeam 16, and first, second decelerator 1,2 is installed in the top of the left and right column 17,18 of portal frame respectively, and first, second leading screw 11,12 is installed in respectively in the left and right column 17,18.
Two output shafts 9,10 of two-way output reducing motor 8 are connected with the power shaft of first, second decelerator 1,2 respectively, the output shaft of first, second decelerator 1,2 is connected with the upper end of first, second leading screw 11,12 respectively, first, second nut 21,22 is screwed onto respectively on first, second leading screw 11,12, and first, second nut 21,22 is connected with the two ends spindle nose of lifting arm 19 respectively.
Please refer to Fig. 3, Fig. 4, the top of left hanger 27 is connected with an axle sleeve 47, and this axle sleeve 47 is slidingly connected at the left end of lifting arm 19, and this axle sleeve 47 and the 3rd nut 23 are affixed, and the 3rd nut 23 is screwed onto on the 3rd leading screw 13.The 3rd leading screw 13 is connected with the main shaft of first servomotor 31, and first servomotor 31 is fixed on the lifting arm 19.The 3rd leading screw 13 is supported by the bearing in the bearing block 45,46. Bearing block 45,46 also is fixed on the lifting arm 19.
The 3rd servomotor 33 and the 3rd decelerator 3 are installed on the left hanger 27, and the 3rd decelerator 3 is worm gear, worm reducer.Please refer to Fig. 3, be provided with intermeshing worm gear 42, worm screw 43 in the 3rd decelerator 3, worm screw 43 is power shafts of the 3rd decelerator 3, worm screw 43 is connected with the main shaft of the 3rd servomotor 33, the central shaft of worm gear 42 is output shafts of the 3rd decelerator 3, and the central shaft of worm gear 42 is connected with the left end spindle nose 44 of rotating shaft 20.This spindle nose 44 is by sliding bearing 48 supportings that are installed on the left hanger 27.The bottom of first leading screw 11 is supported by the bearing in the bearing block 41.
Please refer to Fig. 5, the top of right hanger 28 is connected with an axle sleeve 57, and this axle sleeve 57 is slidingly connected at the right-hand member of lifting arm 19, and this axle sleeve 57 and the 4th nut 24 are affixed, and the 4th nut 24 is screwed onto on the 4th leading screw 14.The 4th leading screw 14 is connected with the main shaft of second servomotor 32, and second servomotor 32 is fixed on the lifting arm 19.The 4th leading screw 14 is supported by the bearing in the bearing block 55,56.Bearing block 55,56 also is fixed on the lifting arm 19.
The 4th servomotor 34 and the 4th decelerator 4 are installed on the right hanger 28, and the 4th decelerator 4 is worm gear, worm reducer.Please refer to Fig. 5, be provided with intermeshing worm gear 52, worm screw 53 in the 4th decelerator 4, worm screw 53 is power shafts of the 4th decelerator 4, worm screw 53 is connected with the main shaft of the 4th servomotor 34, the central shaft of worm gear 52 is output shafts of the 4th decelerator 4, and the central shaft of worm gear 52 is connected with the right-hand member spindle nose 54 of rotating shaft 20.This spindle nose 54 is by sliding bearing 58 supportings that are installed on the right hanger 28.The bottom of second leading screw 12 is supported by the bearing in the bearing block 51.Each is hung arm 7 and all is fixed on the rotating shaft 20.First, second, third, fourth servomotor 31,32,33,34 and two-way output reducing motor 8 are all by microcomputer controller control work.
When two-way output reducing motor 8 is worked, the rotation synchronously of two output shaft 9,10, and then pass through first, second decelerator 1,2 first, second leading screws 11,12 of drive and rotate synchronously.
When first, second leading screw 11,12 was just changeing, first, second nut 21,22 rose synchronously, owing to first, second nut 21,22 is connected on the two ends spindle nose of lifting arm 19, so lifting arm 19 also can rise synchronously.
When first, second leading screw 11,12 counter-rotatings, first, second nut 21,22 descends synchronously, and lifting arm 19 also can descend synchronously.
The upper and lower of left column 17 is respectively arranged with upper limit sensor 29 and lower limit sensor 30.When lifting arm 19 risings touched upper limit sensor 29, microcomputer controller can cut off the power supply of two-way output reducing motor 8 automatically, made lifting arm 19 stop to rise, and played the safeguard protection effect.
When lifting arm 19 declines touched lower limit sensor 30, microcomputer controller can cut off the power supply of two-way output reducing motor 8 automatically, made lifting arm 19 stop to descend, and played the safeguard protection effect.
First, second servomotor 31,32 works asynchronously under the control of microcomputer controller, when first servomotor 31 is just changeing, the 3rd leading screw 13 is just changeing, the 3rd nut 23 is offset to the right, second servomotor, 32 counter-rotatings simultaneously, 14 counter-rotatings of the 4th leading screw, the 4th nut 24 is offset to the right, oscillator box 5 is offset to the right, near the filtering table on right side.
When 31 counter-rotatings of first servomotor, 13 counter-rotatings of the 3rd leading screw, the 3rd nut 23 is offset left, and second servomotor 32 is just changeing simultaneously, and the 4th leading screw 14 is just changeing, and the 4th nut 24 is offset left, and oscillator box 5 is offset left, near the filtering table in left side.
Three, the 4th servomotor 33,34 works asynchronously under the control of microcomputer controller, when the 3rd, the 4th servomotor 33,34 is just changeing, three, the output shaft of the 4th decelerator 3,4 just changes, rotating shaft 20 angle that turns clockwise, because it is affixed with rotating shaft 20 to hang arm 7, thus oscillator box 5 also clockwise (forward) swing an angle.When the counter-rotating of the 3rd, the 4th servomotor 33,34, the output shaft counter-rotating of the 3rd, the 4th decelerator 3,4, rotating shaft 20 is rotated counterclockwise an angle because it is affixed with rotating shaft 20 to hang arm 7, so oscillator box 5 also counterclockwise (backward) swing an angle.
When oscillator box 5 when hanging arm 7 and swing forward or backward, be subjected to the self gravitation effect to have the trend of counter-rotating, because worm gear, worm reducer have the function of self-locking, so oscillator box can hover over optional position in the air reliably.
Please refer to Fig. 6, rotating shaft 20 tops are equipped with guide post 39, and below lifting arm 19, the position corresponding with guide post 39 both sides is equipped with forward and backward limit sensors 37,38.Forward and backward limit sensors 37,38 and microcomputer controller link, and microcomputer controller can be controlled the rotation of the 3rd, the 4th servomotor 33,34, thereby the rotational angle that prevents rotating shaft 20 is excessive, plays the position limitation protection effect.
Please refer to Fig. 7, two row's ultrasonic transducers 50 are housed in each oscillator box 5, ceramic filter plate 36 is hollow, the inner chamber of ceramic filter plate 36 is connected with gas-liquid distributing valve 49 by gas-liquid pipeline 40, during backwash, close suction channel 59 by gas-liquid distributing valve 49, open backwash pipeline 60, under the pressure effect of water pump, clear water enters in ceramic filter plate 36 inner chambers, and is outwards oozed out by ceramic filter plate 36 surface micropores, simultaneously, ultrasonic transducer 50 is to ceramic filter plate 36 emission ultrasonic waves, and broken ceramic filter plate 36 lip-deep fine attachments are dredged the micropore that stops up on the ceramic filter plate 36.Control by computer program, can make 5 pairs of ceramic filter plates of oscillator box 36 carry out continuous sweep cleans, thoroughly eliminate in the static rinse process because of sound wave interference and oscillator box distribute discontinuous cause the cleaning blind area, make ceramic filter plate 36 surface clean uniformities, thoroughly clean.
Claims (4)
1. multifunctional ceramic filterer ultrasonic washing system, comprise a plurality of oscillator box, in each oscillator box ultrasonic transducer is housed, these oscillator box are arranged in the space between the ceramic filter filtering table accordingly, it is characterized in that: the top of described ceramic filter is provided with portal frame, this portal frame is by a crossbeam and a left side, right column is formed, the top of described each oscillator box is connected with one and hangs arm, each is hung arm and all is connected with a swing mechanism, swing mechanism is connected with an offsetting mechanism, this offsetting mechanism is connected with a synchronous elevating mechanism, this synchronization lifting mechanism is by two-way output reducing motor, first decelerator, second decelerator, first leading screw, second leading screw, first nut, second nut, lifting arm is formed, described offsetting mechanism is by left hanger, right hanger, first servomotor, second servomotor, the 3rd leading screw, the 4th leading screw, the 3rd nut, the 4th nut is formed, described swing mechanism is by rotating shaft, the 3rd servomotor, the 4th servomotor, the 3rd decelerator, the 4th decelerator is formed, described two-way output reducing motor is installed in the centre of portal frame crossbeam, first, second decelerator is installed in a left side respectively, the top of right column, first, second leading screw is installed in the left side of portal frame respectively, in the right column, two output shafts of two-way output reducing motor are respectively with first, second input shaft of speed reducer connects, first, the output shaft of second decelerator is respectively with first, the upper end of second leading screw connects, first, second nut is screwed onto first respectively, on second leading screw, first, second nut is connected with the two ends spindle nose of described lifting arm respectively; A described left side, right hanger is slidingly connected at the two ends of lifting arm, a left side, right hanger is respectively with the 3rd, the 4th nut is affixed, the 3rd, the 4th nut is screwed onto the 3rd leading screw respectively, on the 4th leading screw, the 3rd, the 4th leading screw is respectively with first, the main shaft of second servomotor connects, first, second servomotor is fixed on the lifting arm, the 3rd servomotor and the 3rd decelerator are installed on the left hanger, the 4th servomotor and the 4th decelerator are installed on the right hanger, the 3rd, the main shaft of the 4th servomotor is respectively with the 3rd, the 4th input shaft of speed reducer connects, the 3rd, the output shaft of the 4th decelerator is connected with the two ends spindle nose of described rotating shaft respectively, and the described arm of respectively hanging is all hung on rotating shaft.
2. multifunctional ceramic filterer ultrasonic washing system as claimed in claim 1 is characterized in that: the upper and lower of described left column is respectively arranged with upper limit sensor and lower limit sensor.
3. multifunctional ceramic filterer ultrasonic washing system as claimed in claim 1 is characterized in that: described rotating shaft top is equipped with guide post, below lifting arm and the position corresponding with the guide post both sides be separately installed with forward and backward limit sensors.
4. multifunctional ceramic filterer ultrasonic washing system as claimed in claim 1 is characterized in that: described the 3rd, the 4th decelerator is worm gear, worm reducer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100828321A CN101524607B (en) | 2009-04-23 | 2009-04-23 | Multifunctional ceramic filterer ultrasonic washing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100828321A CN101524607B (en) | 2009-04-23 | 2009-04-23 | Multifunctional ceramic filterer ultrasonic washing system |
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| CN101524607A CN101524607A (en) | 2009-09-09 |
| CN101524607B true CN101524607B (en) | 2010-12-08 |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101810961A (en) * | 2010-03-11 | 2010-08-25 | 云南大红山管道有限公司 | Method for cleaning ceramic filter |
| CN102188852B (en) * | 2011-05-09 | 2013-02-13 | 烟台桑尼核星环保设备有限公司 | Rotating-disc type ultrasonic self-cleaning microstrainer |
| CN103041663A (en) * | 2012-11-29 | 2013-04-17 | 广东依科电力技术有限公司 | Anti-blocking device of stepping demister |
| CN103908822B (en) * | 2014-04-23 | 2015-10-28 | 西安近代化学研究所 | A kind of explosive suspension Bidirectional-pressure filtering separation device |
| CN107308818A (en) * | 2017-08-15 | 2017-11-03 | 北京东方康明科技开发有限公司 | A kind of millipore filter regeneration treating method and numerical control device |
| CN107875722A (en) * | 2017-10-11 | 2018-04-06 | 沈凌云 | A kind of automedica slurries vacuum filter |
| CN107961587A (en) * | 2017-10-20 | 2018-04-27 | 福建省凯达石材机械有限公司 | A kind of purging method of sewage treating machine |
| CN113857133B (en) * | 2021-11-03 | 2024-05-14 | 西部宝德科技股份有限公司 | Filter disc cleaning device and cleaning method |
| CN115228837B (en) * | 2022-07-07 | 2023-11-14 | 迈格发(上海)科技股份有限公司 | Ultrasonic cleaning process for metal parts |
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