CN101519716A - Metal card clothing embedding oil quenching device - Google Patents
Metal card clothing embedding oil quenching device Download PDFInfo
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- CN101519716A CN101519716A CN200910301469A CN200910301469A CN101519716A CN 101519716 A CN101519716 A CN 101519716A CN 200910301469 A CN200910301469 A CN 200910301469A CN 200910301469 A CN200910301469 A CN 200910301469A CN 101519716 A CN101519716 A CN 101519716A
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- card clothing
- oil groove
- oil
- roller set
- embedding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The invention relates to a metal card clothing embedding oil quenching device which comprises an oil slot, a heating device and two groups of card clothing positioning guide devices, wherein the oil slot is filled with quenching cooling oil or cooling liquid, both sides of the oil slot are provided with an oil slot outlet and an oil slot inlet, and the two groups of card clothing positioning guide devices are arranged in the oil slot. The metal card clothing embedding oil quenching device is characterized in that the heating device is arranged between the card clothing positioning guide devices, the heating device comprises a magnetic conductor and an inducing coil, and the heating device and the card clothing positioning guide devices are all immerged into the quenching cooling oil or the cooling liquid. The invention has the advantages that the quenching can be prevented from generating oxidizing decarburization, the abrasion resistance of the metal card clothing can be enhanced, and the quenching quality of the metal card clothing is good.
Description
Technical field
The present invention relates to a kind of metallic card clothing quenching device, relate in particular to a kind of metal card clothing embedding oil quenching device.
Background technology
Metallic card clothing, it is the combing tooth bar, be the key components and parts of cotton card in the textile manufacturing machine, quality of textile products is played a decisive role, then depend on the quenching strengthening quality of metallic card clothing to a great extent in the sharpness of metallic card clothing tooth bar, fastness to rubbing, work-ing life.Because metallic card clothing requires tooth portion hard, and tooth root and body portion require hardness low, so that winding, for this particular requirement, industry all is to adopt at present: tooth portion flame heating, immerse Cooling Quenching in the fluid with tooth portion then, tooth portion when flame heating, tooth portion leaves flame and enters in the fluid process and unavoidably will contact with air, at high temperature inevitable oxidized even decarburization occurs, cause metallic card clothing to wear no resistance, therefore provide a kind of novel quenching device imperative.
Summary of the invention
The purpose of this invention is to provide a kind of metal card clothing embedding oil quenching device, can avoid metallic card clothing to contact effectively and oxidation or decarburization take place, the metallic card clothing wear resistance is improved with air.
The technical solution used in the present invention is:
Metal card clothing embedding oil quenching device, comprise oil groove, heating unit and card clothing locating guide device, be filled with quench cooled oil or cooling fluid in the described oil groove, described oil groove both sides are provided with oil groove outlet and oil groove import, described two groups of card clothing locating guide devices are located in the oil groove, be provided with heating unit between the described liner, described heating unit comprises magnetizer and ruhmkorff coil, and described heating unit and card clothing locating guide device all are immersed in quench cooled oil or the cooling fluid.
Described magnetizer is a FERRITE CORE, is made up of two C types or U type magnetic core, leaves the space between the A foot face of described two magnetic cores, and the B foot face of described two magnetic cores closely contacts, and is wound with single turn or multiturn ruhmkorff coil on described two B pin.
Described space distance is 3-6mm, and described ruhmkorff coil is the high frequency helical coil, is connected with high-frequency current in the described high frequency helical coil.
Described card clothing locating guide device comprises two vertical roller set, and described two vertical roller set place the both sides near magnetizer.
Described card clothing locating guide device also can comprise horizontal roller set, and described two horizontal roller set place the side of vertical roller set near oil groove import or oil groove outlet.
Space between the described magnetic core A pin and vertical roller set, horizontal roller set, oil groove import and oil groove outlet are on same sea line, and described metallic card clothing places between oil groove import, oil groove outlet, horizontal roller set, vertical roller set and the space.
Distance between described vertical roller and the magnetizer on sea line is 10-50mm.
Be provided with temperature-control device in the described oil groove, described temperature-control device is connected with the programmable logic controller of peripheral hardware.
Metal card clothing embedding oil quenching device of the present invention, comprise oil groove, heating unit and card clothing locating guide device, be filled with quench cooled oil or cooling fluid in the described oil groove, described oil groove both sides are provided with oil groove outlet and oil groove import, described two groups of card clothing locating guide devices are located in the oil groove, be provided with heating unit between the described liner, described heating unit comprises magnetizer and ruhmkorff coil, described heating unit and card clothing locating guide device all are immersed in quench cooled oil or the cooling fluid, metallic card clothing tooth portion has avoided the oxidation of metallic card clothing tooth portion and the decarburization phenomenon that may occur being heated to quenching temperature under the high-frequency electromagnetic field action and carrying out anaerobic and quench in quench cooled oil or cooling fluid like this.
Described FERRITE CORE is made up of two C types or U type magnetic core, leave the space between the A foot face of described two magnetic cores, the B foot face of described two magnetic cores closely contacts, be wound with single turn or multiturn ruhmkorff coil on described two B pin, described space distance is 3-6mm, described ruhmkorff coil is the high frequency helical coil, be connected with high-frequency current in the described high frequency helical coil, produce the higher frequency electromagnetic field, the tooth portion of metallic card clothing then produces eddy current by the higher frequency electromagnetic field, thereby heating tooth portion, crown quenches and self-tempering in quench cooled oil or cooling fluid then.
Described card clothing locating guide device comprises vertical roller set, described two vertical roller set place the both sides near magnetizer, for making card clothing in the higher frequency electromagnetic field, not produce vibration, can also increase horizontal roller set, be that described card clothing locating guide device also can comprise horizontal roller set, described two horizontal roller set place the side of vertical roller set near oil groove import or oil groove outlet.
Space between the described magnetic core A pin is with vertically roller set, horizontal roller set, oil groove import and oil groove export on same sea line, described metallic card clothing places between oil groove import, oil groove outlet, horizontal roller set, vertical roller set and the space, distance between described vertical roller and the magnetizer on sea line is 10-50mm, like this owing to liner is tried one's best near magnetizer, thereby fix metallic card clothing, prevented that metallic card clothing is subjected to produce jitter conditions after the electromagnetic force effect, had influence on the effect of quenching.
Be provided with temperature-control device in the oil groove of the present invention, described temperature-control device is connected with the programmable logic controller of peripheral hardware, can interior cooling oil or the coolant temperature of oil groove carry out effective monitoring like this, thereby can control the size of electromagnetic intensity, save energy consumption.
Advantage of the present invention is: can prevent to quench oxidation and decarbonization occurs, and the metallic card clothing wear resistance is improved, and metallic card clothing quenching quality is good.
Description of drawings
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is the structural representation of another embodiment of the present invention.
Fig. 3 is the structural representation of magnetizer of the present invention.
Wherein: 1, oil groove, 2, quench cooled oil or cooling fluid, 3, the oil groove outlet, 4, the oil groove import, 5, FERRITE CORE, 6, ruhmkorff coil, 7, the A pin, 8, the B pin, 9, the space, 10, vertical roller set, 11, horizontal roller set, 12, metallic card clothing, 13, temperature-control device.
Embodiment
As shown in figs. 1 and 3, metal card clothing embedding oil quenching device of the present invention, comprise oil groove 1 and card clothing locating guide device, be filled with quench cooled oil or cooling fluid 2 in the oil groove 1, oil groove 1 both sides are provided with oil groove outlet 3 and oil groove import 4, two groups of card clothing locating guide devices are located at oil groove outlet 3 and oil groove import 4 places respectively, this card clothing locating guide device comprises vertical roller set 10, vertically roller set 10 places the both sides near magnetizer, be provided with magnetizer between the card clothing locating guide device, this magnetizer comprises FERRITE CORE 5 and ruhmkorff coil 6, magnetizer and card clothing locating guide device all are immersed in quench cooled oil or the cooling fluid 2, FERRITE CORE 5 is made up of two C types or U type magnetic core, leave space 9 between A pin 7 end faces of two magnetic cores, B pin 8 end faces of two magnetic cores closely contact, be wound with single turn or multiturn ruhmkorff coil 6 on two B pin 8, above-mentioned space distance is 4mm, this ruhmkorff coil is the high frequency helical coil, be connected with the high-frequency current of concussion frequency 500KHz-1000KHz in this high frequency helical coil, space 9 between the magnetic core A pin 7 of the present invention and vertical roller set 10, oil groove import 4 and oil groove outlet 3 are on same sea line, metallic card clothing 12 places oil groove import 4, oil groove outlet 3, vertically between roller set 10 and the space 9, the distance between vertical roller 10 of the present invention and the magnetizer on sea line is 30mm.
Shown in Fig. 2 and 3, metal card clothing embedding oil quenching device of the present invention, comprise oil groove 1 and card clothing locating guide device, be filled with quench cooled oil or cooling fluid 2 in the oil groove 1, oil groove 1 both sides are provided with oil groove outlet 3 and oil groove import 4, two groups of card clothing locating guide devices are located at oil groove outlet 3 and oil groove import 4 places respectively, this card clothing locating guide device comprises vertical roller set 10 and horizontal roller set 11, vertically roller set 10 places the both sides near magnetizer, laterally roller set 11 places the position near oil groove import 4 and oil groove outlet 3, be provided with magnetizer between the card clothing locating guide device, this magnetizer comprises FERRITE CORE 5 and ruhmkorff coil 6, magnetizer and card clothing locating guide device all are immersed in quench cooled oil or the cooling fluid 2, FERRITE CORE 5 is made up of two C types or U type magnetic core, leave space 9 between A pin 7 end faces of two magnetic cores, B pin 8 end faces of two magnetic cores closely contact, be wound with single turn or multiturn ruhmkorff coil 6 on two B pin 8, above-mentioned space distance is 6mm, this ruhmkorff coil is the high frequency helical coil, be connected with the high-frequency current of concussion frequency 500KHz-1000KHz in this high frequency helical coil, space 9 between the magnetic core A pin 7 of the present invention and vertical roller set 10, horizontal roller set 11, oil groove import 4 and oil groove outlet 3 are on same sea line, metallic card clothing 12 places oil groove import 4, oil groove outlet 3, horizontal roller set 11, vertically between roller set 10 and the space 9, the distance between vertical roller 10 of the present invention and the magnetizer on sea line is 50mm.
Shown in Fig. 2 and 3, metal card clothing embedding oil quenching device of the present invention, comprise oil groove 1 and card clothing locating guide device, be filled with quench cooled oil or cooling fluid 2 in the oil groove 1, oil groove 1 both sides are provided with oil groove outlet 3 and oil groove import 4, two groups of card clothing locating guide devices are located at oil groove outlet 3 and oil groove import 4 places respectively, this card clothing locating guide device comprises vertical roller set 10 and horizontal roller set 11, vertically roller set 10 places the both sides near magnetizer, laterally roller set 11 places the position near oil groove import 4 and oil groove outlet 3, be provided with magnetizer between the card clothing locating guide device, this magnetizer comprises FERRITE CORE 5 and ruhmkorff coil 6, magnetizer and card clothing locating guide device all are immersed in quench cooled oil or the cooling fluid 2, FERRITE CORE 5 is made up of two C types or U type magnetic core, leave space 9 between A pin 7 end faces of two magnetic cores, B pin 8 end faces of two magnetic cores closely contact, be wound with single turn or multiturn ruhmkorff coil 6 on two B pin 8, above-mentioned space distance is 3mm, this ruhmkorff coil is the high frequency helical coil, be connected with the high-frequency current of concussion frequency 500KHz-1000KHz in this high frequency helical coil, space 9 between the magnetic core A pin 7 of the present invention and vertical roller set 10, horizontal roller set 11, oil groove import 4 and oil groove outlet 3 are on same sea line, metallic card clothing 12 places oil groove import 4, oil groove outlet 3, horizontal roller set 11, vertically between roller set 10 and the space 9, the distance between vertical roller 10 of the present invention and the magnetizer on sea line is 10mm.
Claims (8)
- [claim 1] metal card clothing embedding oil quenching device, comprise oil groove, heating unit and card clothing locating guide device, be filled with quench cooled oil or cooling fluid in the described oil groove, described oil groove both sides are provided with oil groove outlet and oil groove import, described two groups of card clothing locating guide devices are located in the oil groove, it is characterized in that being provided with heating unit between the described liner, described heating unit comprises magnetizer and ruhmkorff coil, and described heating unit and card clothing locating guide device all are immersed in quench cooled oil or the cooling fluid.
- [claim 2] metal card clothing embedding oil quenching device according to claim 1, it is characterized in that described magnetizer is a FERRITE CORE, form by two C types or U type magnetic core, leave the space between the A foot face of described two magnetic cores, the B foot face of described two magnetic cores closely contacts, and is wound with single turn or multiturn ruhmkorff coil on described two B pin.
- [claim 3] metal card clothing embedding oil quenching device according to claim 2 is characterized in that described space distance is 3-6mm, and described ruhmkorff coil is the high frequency helical coil, is connected with high-frequency current in the described high frequency helical coil.
- [claim 4] metal card clothing embedding oil quenching device according to claim 1 is characterized in that described card clothing locating guide device comprises two vertical roller set, and described two vertical roller set place the both sides near magnetizer.
- [claim 5] metal card clothing embedding oil quenching device according to claim 4, it is characterized in that described card clothing locating guide device also can comprise horizontal roller set, described two horizontal roller set place the side of vertical roller set near oil groove import or oil groove outlet.
- [claim 6] is according to claim 2 or 3 or 4 or 5 described metal card clothing embedding oil quenching devices, it is characterized in that space and vertical roller set, horizontal roller set, oil groove import and oil groove between the described magnetic core A pin export on same sea line, described metallic card clothing places between oil groove import, oil groove outlet, horizontal roller set, vertical roller set and the space.
- [claim 7] metal card clothing embedding oil quenching device according to claim 6 is characterized in that the distance on sea line is 10-50mm between described vertical roller and the magnetizer.
- [claim 8] metal card clothing embedding oil quenching device according to claim 1 is characterized in that being provided with temperature-control device in the described oil groove, and described temperature-control device is connected with the programmable logic controller of peripheral hardware.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009103014698A CN101519716B (en) | 2009-04-10 | 2009-04-10 | Metal card clothing embedding oil quenching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009103014698A CN101519716B (en) | 2009-04-10 | 2009-04-10 | Metal card clothing embedding oil quenching device |
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| Publication Number | Publication Date |
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| CN101519716A true CN101519716A (en) | 2009-09-02 |
| CN101519716B CN101519716B (en) | 2011-01-19 |
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| CN2009103014698A Active CN101519716B (en) | 2009-04-10 | 2009-04-10 | Metal card clothing embedding oil quenching device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102086482A (en) * | 2011-03-01 | 2011-06-08 | 浙江约特工具有限公司 | Continuous quenching cooling system for strip metal |
| CN102424900A (en) * | 2011-11-30 | 2012-04-25 | 东北大学 | Movable beam guiding device of roller type quenching machine and ultra-rapid cooling device |
| WO2015197150A1 (en) * | 2014-06-24 | 2015-12-30 | TRüTZSCHLER GMBH & CO. KG | Method for tempering a clothing wire for processing textile fibres and plant therefor |
| CN109022718A (en) * | 2018-10-03 | 2018-12-18 | 淮北宇光纺织器材有限公司 | The safeguard protection of metallic card clothing oil-quenching tank and quality control apparatus |
| CN109234497A (en) * | 2018-10-31 | 2019-01-18 | 淮北宇光纺织器材有限公司 | A kind of metallic card clothing tempering protection device |
| CN109266824A (en) * | 2018-10-31 | 2019-01-25 | 葛明亚 | Needle cloth quenching press blows oily device |
| JP2020059877A (en) * | 2018-10-09 | 2020-04-16 | 高周波熱錬株式会社 | Liquid quenching apparatus and liquid quenching method |
-
2009
- 2009-04-10 CN CN2009103014698A patent/CN101519716B/en active Active
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102086482B (en) * | 2011-03-01 | 2013-03-20 | 浙江约特工具有限公司 | Continuous quenching cooling system for strip metal |
| CN102086482A (en) * | 2011-03-01 | 2011-06-08 | 浙江约特工具有限公司 | Continuous quenching cooling system for strip metal |
| CN102424900A (en) * | 2011-11-30 | 2012-04-25 | 东北大学 | Movable beam guiding device of roller type quenching machine and ultra-rapid cooling device |
| US10344347B2 (en) | 2014-06-24 | 2019-07-09 | Truetzschler Gmbh & Co. Kg | Method of hardening a clothing wire for processing textile fibres, and apparatus system therefor |
| WO2015197150A1 (en) * | 2014-06-24 | 2015-12-30 | TRüTZSCHLER GMBH & CO. KG | Method for tempering a clothing wire for processing textile fibres and plant therefor |
| CN109022718A (en) * | 2018-10-03 | 2018-12-18 | 淮北宇光纺织器材有限公司 | The safeguard protection of metallic card clothing oil-quenching tank and quality control apparatus |
| CN109022718B (en) * | 2018-10-03 | 2024-03-19 | 淮北宇光纺织器材有限公司 | Safety protection and quality control device for metal card clothing quenching oil groove |
| JP7240126B2 (en) | 2018-10-09 | 2023-03-15 | 高周波熱錬株式会社 | Submerged quenching device and submerged quenching method |
| JP2020059877A (en) * | 2018-10-09 | 2020-04-16 | 高周波熱錬株式会社 | Liquid quenching apparatus and liquid quenching method |
| CN109266824A (en) * | 2018-10-31 | 2019-01-25 | 葛明亚 | Needle cloth quenching press blows oily device |
| CN109234497B (en) * | 2018-10-31 | 2023-11-21 | 淮北宇光纺织器材有限公司 | Tempering protection device for metal card clothing |
| CN109234497A (en) * | 2018-10-31 | 2019-01-18 | 淮北宇光纺织器材有限公司 | A kind of metallic card clothing tempering protection device |
| CN109266824B (en) * | 2018-10-31 | 2024-03-22 | 葛明亚 | Oil blowing device of card clothing quenching machine |
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| Publication number | Publication date |
|---|---|
| CN101519716B (en) | 2011-01-19 |
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| C14 | Grant of patent or utility model | ||
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Owner name: GERON CARD CLOTHING (JINGSU) CO., LTD. Effective date: 20140714 |
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| C41 | Transfer of patent application or patent right or utility model | ||
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Effective date of registration: 20140714 Address after: 226143 Jiangsu Province Haimen town Sijia Fuqiang Road No. 86 Patentee after: Geron Co., Ltd. Patentee after: GERON Card Clothing (Jingsu) Co., Ltd. Address before: 226143 Jiangsu Province Haimen town Sijia Fuqiang Road No. 86 Patentee before: Geron Co., Ltd. |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160331 Address after: 226100 Haimen Road 999, Guangzhou Road, Haimen Economic and Technological Development Zone, Haimen, Jiangsu Patentee after: Kingland ocean Limited by Share Ltd Patentee after: GERON Card Clothing (Jingsu) Co., Ltd. Address before: 226143 Jiangsu Province Haimen town Sijia Fuqiang Road No. 86 Patentee before: Geron Co., Ltd. Patentee before: GERON Card Clothing (Jingsu) Co., Ltd. |