CN201785441U - Ultrasonic-frequency induction heating diffusion device - Google Patents
Ultrasonic-frequency induction heating diffusion device Download PDFInfo
- Publication number
- CN201785441U CN201785441U CN2010205197884U CN201020519788U CN201785441U CN 201785441 U CN201785441 U CN 201785441U CN 2010205197884 U CN2010205197884 U CN 2010205197884U CN 201020519788 U CN201020519788 U CN 201020519788U CN 201785441 U CN201785441 U CN 201785441U
- Authority
- CN
- China
- Prior art keywords
- heating
- diffusion device
- steel wire
- ultrasonic
- heater coil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- General Induction Heating (AREA)
Abstract
The utility model relates to a heating diffusion device, in particular to an ultrasonic-frequency induction heating diffusion device, which specifically is a heating diffusion device used on the surface of a high-carbon steel metal wire after copper and zinc plating and belongs to the technical field of electromagnetic heating. According to the technical scheme, the ultrasonic-frequency induction heating diffusion device comprises a plurality of heating pipes, and heating coils are wound on the heating pipes. The heating coils wound on the ceramic pipes are connected with an ultrasonic-frequency power supply, the steel wire penetrates through the ceramic pipes, induction current is generated in a closed loop consisting of the heating coils and the ultrasonic-frequency power supply when the ultrasonic-frequency power supply is switched on, vortex is also generated in the ceramic pipes, accordingly the steel wire is heated, and diffusion can be completed when a plating layer on the surface of the steel wire reaches certain temperature. The ultrasonic-frequency induction heating diffusion device is uniform in heating, fine in heat diffusion effect and high in heating efficiency, avoids contact with the steel wire to cause damage on the strength of the steel wire during heating diffusion, and is safe and reliable.
Description
Technical field
The utility model relates to a kind of heating diffusion device, especially a kind of Superaudio induction heating diffusion device, and the specifically a kind of heating diffusion device of high-carbon steel wire metal wire copper coating after zinc-plated that be used for belongs to the technical field of electromagnetism heating.
Background technology
At present, domestic metal plated steel wire thermodiffusion adopts retort furnace to add thermodiffusion basically, or the drift sand bed adds thermodiffusion.After the process wire process copper facing that described heating diffusion principle is the steel cord is zinc-plated, two kinds of materials are diffuseed to form brass, be convenient to road, back Wet drawing machine steel wire is carried out drawing by heating.
The heating diffusion device of above-mentioned retort furnace or drift sand bed has following deficiency when adding thermodiffusion: 1, steel wire heating inequality, and it is bad to form thermal diffusion effect; 2, steel wire directly contacts with the high temperature drift sand, and there is microlesion on the surface, intensity of steel wire is caused damage the drawing quality of road, influence back Wet drawing machine.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of Superaudio induction heating diffusion device is provided, and it is simple in structure, and the heating efficiency height adds thermodiffusion and good stability, and is little, safe and reliable to the intensity of steel wire influence.
According to the technical scheme that the utility model provides, described Superaudio induction heating diffusion device comprises some heating tubes, is wound with heater coil on the described heating tube.
Described heating tube is a vitrified pipe.Described heater coil comprises first end and second end; Heater coil utilizes first end and second end and ultrasonic frequency power supply to be electrically connected.The frequency of described ultrasonic frequency power supply is 6 ~ 10KHz.
Be provided with steel wire in the described heating tube.The number of described heating tube is 1 ~ 100.The material of described heater coil comprises copper.Be provided with water coolant in the described heater coil, described water coolant heater coil relatively flows.
Advantage of the present utility model: twine heater coil on vitrified pipe, heater coil links to each other with the ultrasonic frequency power supply, and steel wire passes vitrified pipe; During the ultrasonic frequency power supply electrifying, heater coil and ultrasonic frequency power supply constitute generation induced current in the loop line, and can produce eddy current in vitrified pipe, thereby steel wire is heated, and will finish diffusion when the coating of Steel Wire Surface reaches corresponding temperature; Homogeneous heating, thermal diffusion effect is good, adds in the thermal diffusion process, does not contact with steel wire, can the intensity of steel wire not caused damage, the heating efficiency height, safe and reliable.
Description of drawings
Fig. 1 is user mode figure of the present utility model.
Fig. 2 is the left view of Fig. 1.
Embodiment
The utility model is described in further detail below in conjunction with concrete drawings and Examples.
As Fig. 1 ~ shown in Figure 2: the utility model comprises heater coil 1, heating tube 2, steel wire 3, first end 4 and second end 5.
As depicted in figs. 1 and 2: described heating tube 2 is at least 1, and heating tube 2 is resistant to elevated temperatures vitrified pipe.Be wound with some circle heater coils 1 on the described heating tube 2, described heater coil 1 matches fixing with heating tube 2.2 parallel placements of heating tube, and be evenly distributed in the heater coil 1.The quantity of heating tube 2 is generally 1 ~ 100 according to the quantity setting of heating steel wire 3.Heater coil 1 is a copper pipe, and heater coil 1 has first end 4 and second end 5, and described second end 5 and first end 4 lay respectively at heater coil 1 corresponding two ends.First end 4 and second end 5 of heater coil 1 are electrically connected with the ultrasonic frequency power supply respectively, after first end 4 of ultrasonic frequency power supply and heater coil 1 and second end 5 link to each other, form the loop line.Be provided with water coolant in the copper pipe of heater coil 1, the temperature when described water coolant is used to reduce heater coil 1 work, water coolant can flow at heater coil 1 internal recycle.The operating frequency of ultrasonic frequency power supply is 6 ~ 10KHz, when the loop line that ultrasonic frequency power supply and heater coil are 1 switches on, can produce induced current in heater coil 1, thereby produces alternating magnetic field.
As depicted in figs. 1 and 2: during work, first end 4 and second end 5 of ultrasonic frequency power supply and heater coil 1 are electrically connected, and produce induced current in heater coil 1, thereby produce alternating magnetic field in heating tube 2.Be provided with steel wire 3 in the heating tube 2, described steel wire 3 passes through heating tube 2 along the axial direction due of heating tube 2.When steel wire 3 was positioned at heating tube 2, the eddy current that heater coil 1 produces can make the surface heat of steel wire 3; When the coating on steel wire 3 surfaces reaches relevant temperature, can finish the thermodiffusion of steel wire 3 copper facing after zinc-plated, the heating efficiency height.
The utility model twines heater coil 1 on vitrified pipe, heater coil 1 links to each other with the ultrasonic frequency power supply, and steel wire 3 passes vitrified pipe; During the ultrasonic frequency power supply electrifying, heater coil 1 constitutes generation induced current in the loop line with the ultrasonic frequency power supply, and can produce eddy current in vitrified pipe, thereby steel wire 3 is heated, and will finish diffusion when the coating on steel wire 3 surfaces reaches corresponding temperature; Homogeneous heating, thermal diffusion effect is good, adds in the thermal diffusion process, does not contact with steel wire, can the intensity of steel wire not caused damage, the heating efficiency height, safe and reliable.
Claims (8)
1. a Superaudio induction heating diffusion device is characterized in that: comprise some heating tubes (2), be wound with heater coil (1) on the described heating tube (2).
2. Superaudio induction heating diffusion device according to claim 1 is characterized in that: described heating tube (2) is a vitrified pipe.
3. Superaudio induction heating diffusion device according to claim 1 is characterized in that: described heater coil (1) comprises first end (4) and second end (5); Heater coil (1) utilizes first end (4) and second end (5) to be electrically connected with the ultrasonic frequency power supply.
4. Superaudio induction heating diffusion device according to claim 3 is characterized in that: the frequency of described ultrasonic frequency power supply is 6 ~ 10KHz.
5. Superaudio induction heating diffusion device according to claim 1 is characterized in that: be provided with steel wire (3) in the described heating tube (2).
6. Superaudio induction heating diffusion device according to claim 1 is characterized in that: the number of described heating tube (2) is 1 ~ 100.
7. Superaudio induction heating diffusion device according to claim 1 is characterized in that: the material of described heater coil (1) comprises copper.
8. Superaudio induction heating diffusion device according to claim 1 is characterized in that: described heater coil is provided with water coolant in (1), and described water coolant heater coil (1) relatively flows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205197884U CN201785441U (en) | 2010-09-05 | 2010-09-05 | Ultrasonic-frequency induction heating diffusion device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205197884U CN201785441U (en) | 2010-09-05 | 2010-09-05 | Ultrasonic-frequency induction heating diffusion device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201785441U true CN201785441U (en) | 2011-04-06 |
Family
ID=43817415
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205197884U Expired - Lifetime CN201785441U (en) | 2010-09-05 | 2010-09-05 | Ultrasonic-frequency induction heating diffusion device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201785441U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102021311A (en) * | 2010-12-14 | 2011-04-20 | 江苏盛力达装备科技有限公司 | Bead wire superaudio induction heating and tempering device |
| CN102534153A (en) * | 2011-04-20 | 2012-07-04 | 泰州杰利瑞节能科技发展有限公司 | Ultrasonic frequency electromagnetic induction heating wire-drawing annealing furnace |
-
2010
- 2010-09-05 CN CN2010205197884U patent/CN201785441U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102021311A (en) * | 2010-12-14 | 2011-04-20 | 江苏盛力达装备科技有限公司 | Bead wire superaudio induction heating and tempering device |
| CN102534153A (en) * | 2011-04-20 | 2012-07-04 | 泰州杰利瑞节能科技发展有限公司 | Ultrasonic frequency electromagnetic induction heating wire-drawing annealing furnace |
| CN102534153B (en) * | 2011-04-20 | 2014-07-30 | 泰州杰利瑞节能科技发展有限公司 | Ultrasonic frequency electromagnetic induction heating wire-drawing annealing furnace |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101906514A (en) | Superaudio induction heating diffusion device | |
| CN201119036Y (en) | Electro-magnetic inductance heater for plasticizer | |
| CN201785441U (en) | Ultrasonic-frequency induction heating diffusion device | |
| CN201473564U (en) | Electromagnetic induction heating device | |
| CN203132111U (en) | High-frequency electromagnetic electric water heater | |
| CN103096552A (en) | Electromagnetic induction heating roll | |
| CN201960266U (en) | High-frequency welding equipment | |
| CN207999937U (en) | Multilayer water pipe inductance type water heater | |
| CN206600920U (en) | Induction bolt heating device | |
| CN203367244U (en) | Diffusion furnace using medium frequency induction heating | |
| CN219459326U (en) | Electromagnetic induction hot plate for vulcanizing machine | |
| CN201708973U (en) | Plastic mechanical energy-saving device | |
| CN202178888U (en) | Magnetic stripe, electromagnetic wire coil and induction cooker | |
| CN202261893U (en) | Electromagnetic heater of chemical fiber extruder | |
| CN211457412U (en) | Electromagnetic induction inner core soaking type heating device | |
| CN204787186U (en) | Hot water heater of high frequency electric magnetism heating multiple -duct conduit formula | |
| CN101835297B (en) | Energy-saving device of plastic machine | |
| CN101983823A (en) | Welding device and welding method of solar component bus bars | |
| CN201499339U (en) | Magnet yoke type electromagnetic heating device for tube or rod component | |
| CN203072187U (en) | Electromagnetic induction heating roller | |
| CN206956181U (en) | A kind of MF heats diffusion facilities | |
| CN102427628B (en) | Four cylinder engine aluminum cylinder Cast iron liner induction pre-heating technique | |
| CN202547062U (en) | Heater of heat-transfer oil furnace | |
| CN204451155U (en) | High-frequency electromagnetic induction sheet material machine die head heater | |
| CN206522915U (en) | Honeycomb fashion Electromagnetic heat tube heater |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: WUXI SUNLIT SCIENCE AND TECHNOLOGY CO., LTD. Free format text: FORMER NAME: WUXI SHENGLIDA MECHANICAL ENGINEERING CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 214174 A B15, standard factory building, Huishan Economic Development Zone, Huishan District, Jiangsu, Wuxi Patentee after: Wuxi Sunlit Science and Technology Co., Ltd. Address before: 214174 A B15, standard factory building, Huishan Economic Development Zone, Huishan District, Jiangsu, Wuxi Patentee before: Wuxi Shenglida Mechanical Engineering Co., Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20110406 |
|
| CX01 | Expiry of patent term |