CN102021311A - Bead wire superaudio induction heating and tempering device - Google Patents
Bead wire superaudio induction heating and tempering device Download PDFInfo
- Publication number
- CN102021311A CN102021311A CN2010105867058A CN201010586705A CN102021311A CN 102021311 A CN102021311 A CN 102021311A CN 2010105867058 A CN2010105867058 A CN 2010105867058A CN 201010586705 A CN201010586705 A CN 201010586705A CN 102021311 A CN102021311 A CN 102021311A
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- China
- Prior art keywords
- coil
- wire
- porcelain
- induction heating
- ultrasonic frequency
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The invention relates to a bead wire superaudio induction heating and tempering device to improve the wire strength so as to meet the requirement on lightness of automobiles. The device comprises a plurality of porcelain pipes (3) which are arranged in parallel to form a porcelain pipe bundle; a coil (1) is wound outside the porcelain pipe bundle; two ends of the coil (1) are connected with a superaudio power supply (2); cooling water (5) is introduced into the coil (1); a wire (4) is inserted in each porcelain pipe (3); and the coil (1) is made of a copper pipe. By utilizing a principle that the wire passes through the coil and is induced by an electromagnetic field in the coil to emit heat, the wire strength is improved to achieve the tempering effect; and the device is environmental-friendly, low in cost and maintenance-free.
Description
Technical field
The present invention relates to steel bead wire metal wire tempering heating unit, in order to improve intensity of steel wire, to adapt to the light-weighted demand of automobile.
Background technology
It is that plumbous liquid is heated to about 500 ℃ that lead tempering, process are adopted in the heating of steel bead wire tempering at present basically, utilizes plumbous high hot melt, the characteristic of heat shock resistance to realize the process of isothermal transformation.But there is following defective in it:
1, environmental pollution
Mainly be the harm of the processing of lead steam and waste residue to human and environment.
2, cost costliness
Conventional every pot with lead greatly about about 50 tons, 800,000 yuan of about Renminbi add that the lead pan installed capacity is about 300 kilowatts.Lead is crossed high temperature at the lead pan back warp and is formed plumbous liquid.A large amount of consumes that the high temperature oxidation of plumbous liquid must bring plumbous liquid, the power consumption that also has lead pan also are surprisingly big.
3, Operation and Maintenance
The covering of lead pan, cleaning and maintenance work are heavy abominable.
Summary of the invention
The objective of the invention is to overcome above-mentioned deficiency, a kind of environmental protection, low, the non-maintaining steel bead wire ultrasonic frequency induction heating tempering device of cost are provided.
The object of the present invention is achieved like this: described device comprises several porcelain tubes, and some porcelain tubes are arranged side by side, and constitutes the porcelain tube group, the porcelain tube group is wound with coil outward, and coil two ends and ultrasonic frequency power supply join, logical water coolant in the coil, placed steel wire in each porcelain tube, described coil is made by copper pipe.
Steel bead wire ultrasonic frequency induction heating tempering device of the present invention, described porcelain tube has 20 ~ 80; The temperature of steel wire is controlled at 550 ℃ ~ 620 ℃, and the power of ultrasonic frequency power supply is controlled at 100 ~ 180 kilowatts.
The invention has the beneficial effects as follows:
The present invention utilizes steel wire through coil, and the principle of being generated heat by the electromagnetic field inducing in the coil improves intensity of steel wire and reaches the tempered effect.Environmental protection, cost are low, non-maintaining.
Description of drawings
Fig. 1 is the Facad structure synoptic diagram of steel bead wire ultrasonic frequency induction heating tempering device of the present invention.
Fig. 2 is the location diagram between coil of the present utility model and porcelain tube and the steel wire three.
Reference numeral among the figure:
Ultrasonic frequency power supply 2
Porcelain tube 3
Steel wire 4
Water coolant 5.
Embodiment
Referring to Fig. 1 ~ 2, Fig. 1 is the Facad structure synoptic diagram of steel bead wire ultrasonic frequency induction heating tempering device of the present invention.Fig. 2 is the location diagram between coil of the present utility model and porcelain tube and the steel wire three.By Fig. 1 ~ 2 as can be seen, steel bead wire ultrasonic frequency induction heating tempering device of the present invention, comprise several porcelain tubes 3, some porcelain tubes 3 are arranged side by side, and constitute the porcelain tube group, and the porcelain tube group is wound with coil 1 outward, coil 1 two ends and ultrasonic frequency power supply 2 join, logical water coolant 5 has placed steel wire 4 in each porcelain tube 3 in the coil 1, and described coil 1 is made by copper pipe.Porcelain tube 3 concrete quantity design as required and generally are controlled at 20 ~ 80.
Ultrasonic frequency power supply making alive makes and forms electromagnetic field in the coil on coil.Steel wire passes porcelain tube, generates heat under the effect of electromagnetic field, makes Steel Wire Surface form eddy current and generates heat, and being lifted under certain temperature (550 ℃ ~ 620 ℃) condition of the intensity of steel wire finished.The power of ultrasonic frequency power supply is according to the steel wire quantity that will heat, diameter and linear velocity and calculate.Generally be controlled at 100 ~ 180 kilowatts.
Claims (3)
1. steel bead wire ultrasonic frequency induction heating tempering device, it is characterized in that described device comprises several porcelain tubes (3), some porcelain tubes (3) are arranged side by side, constitute the porcelain tube group, the porcelain tube group is wound with coil (1) outward, and coil (1) two ends and ultrasonic frequency power supply (2) join, logical water coolant (5) in the coil (1), placed steel wire (4) in each porcelain tube (3), described coil (1) is made by copper pipe.
2. a kind of steel bead wire ultrasonic frequency induction heating tempering device according to claim 1 is characterized in that described porcelain tube (3) has 20 ~ 80.
3. a kind of steel bead wire ultrasonic frequency induction heating tempering device according to claim 1 and 2 is characterized in that the temperature of described steel wire (4) is controlled at 550 ℃ ~ 620 ℃, and the power of ultrasonic frequency power supply (2) is controlled at 100 ~ 180 kilowatts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105867058A CN102021311A (en) | 2010-12-14 | 2010-12-14 | Bead wire superaudio induction heating and tempering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105867058A CN102021311A (en) | 2010-12-14 | 2010-12-14 | Bead wire superaudio induction heating and tempering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102021311A true CN102021311A (en) | 2011-04-20 |
Family
ID=43863086
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105867058A Pending CN102021311A (en) | 2010-12-14 | 2010-12-14 | Bead wire superaudio induction heating and tempering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102021311A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2270054Y (en) * | 1996-05-31 | 1997-12-10 | 赵勇智 | IF induction annealing device for galvanized wire |
| JP2010244763A (en) * | 2009-04-02 | 2010-10-28 | Shimada Phys & Chem Ind Co Ltd | High-frequency induction heating apparatus |
| CN101906514A (en) * | 2010-09-05 | 2010-12-08 | 无锡市盛力达机械工程有限公司 | Superaudio induction heating diffusion device |
| CN201785441U (en) * | 2010-09-05 | 2011-04-06 | 无锡市盛力达机械工程有限公司 | Ultrasonic-frequency induction heating diffusion device |
| CN201908117U (en) * | 2010-12-14 | 2011-07-27 | 江苏盛力达装备科技有限公司 | Superaudio frequency induction heating and tempering device for tire bead wire |
-
2010
- 2010-12-14 CN CN2010105867058A patent/CN102021311A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2270054Y (en) * | 1996-05-31 | 1997-12-10 | 赵勇智 | IF induction annealing device for galvanized wire |
| JP2010244763A (en) * | 2009-04-02 | 2010-10-28 | Shimada Phys & Chem Ind Co Ltd | High-frequency induction heating apparatus |
| CN101906514A (en) * | 2010-09-05 | 2010-12-08 | 无锡市盛力达机械工程有限公司 | Superaudio induction heating diffusion device |
| CN201785441U (en) * | 2010-09-05 | 2011-04-06 | 无锡市盛力达机械工程有限公司 | Ultrasonic-frequency induction heating diffusion device |
| CN201908117U (en) * | 2010-12-14 | 2011-07-27 | 江苏盛力达装备科技有限公司 | Superaudio frequency induction heating and tempering device for tire bead wire |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20110420 |