CN201908117U - Superaudio frequency induction heating and tempering device for tire bead wire - Google Patents
Superaudio frequency induction heating and tempering device for tire bead wire Download PDFInfo
- Publication number
- CN201908117U CN201908117U CN2010206581405U CN201020658140U CN201908117U CN 201908117 U CN201908117 U CN 201908117U CN 2010206581405 U CN2010206581405 U CN 2010206581405U CN 201020658140 U CN201020658140 U CN 201020658140U CN 201908117 U CN201908117 U CN 201908117U
- Authority
- CN
- China
- Prior art keywords
- coil
- wire
- porcelain
- induction heating
- porcelain tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The utility model relates to a superaudio frequency induction heating and tempering device for a tire bead wire, aiming at improving the strength of the wire to adapt to the requirement of the car lightweight. The device comprises a plurality of porcelain tubes (3), the porcelain tubes (3) are arranged side by side to form a porcelain tube group, a coil (1) is wound outside the porcelain tube group, the two ends of the coil (1) are connected with a superaudio frequency power supply (2), cooling water (5) flows in the coil (1), every porcelain tube (3) is internally provided with a wire (4) in a penetrating way, and the coil (1) is made by a copper pipe. The device adopts the principle that the wire is inducted by the electromagnetic field in the coil to emit heat when the wire passes through the coil, therefore, the strength of the wire can be improved to achieve the tempering effect; in addition, the device is environmentally friendly and has low cost and free maintenance.
Description
Technical field
The utility model relates to steel bead wire metal wire tempering heating unit, in order to improve intensity of steel wire, to adapt to the light-weighted demand of automobile.
Background technology
It is that plumbous liquid is heated to about 500 ℃ that lead tempering, process are adopted in the heating of steel bead wire tempering at present basically, utilizes plumbous high hot melt, the characteristic of heat shock resistance to realize the process of isothermal transformation.But there is following defective in it:
1, environmental pollution
Mainly be the harm of the processing of lead steam and waste residue to human and environment.
2, cost costliness
Conventional every pot with lead greatly about about 50 tons, 800,000 yuan of about Renminbi add that the lead pan installed capacity is about 300 kilowatts.Lead is crossed high temperature at the lead pan back warp and is formed plumbous liquid.A large amount of consumes that the high temperature oxidation of plumbous liquid must bring plumbous liquid, the power consumption that also has lead pan also are surprisingly big.
3, Operation and Maintenance
The covering of lead pan, cleaning and maintenance work are heavy abominable.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, and a kind of environmental protection, low, the non-maintaining steel bead wire ultrasonic frequency induction heating tempering device of cost are provided.
The purpose of this utility model is achieved in that described device comprises several porcelain tubes, some porcelain tubes are arranged side by side, constitute the porcelain tube group, the porcelain tube group is wound with coil outward, coil two ends and ultrasonic frequency power supply join, logical water coolant has placed steel wire in each porcelain tube in the coil, and described coil is made by copper pipe.
The utility model steel bead wire ultrasonic frequency induction heating tempering device, described porcelain tube has 20 ~ 80; The temperature of steel wire is controlled at 550 ℃ ~ 620 ℃, and the power of ultrasonic frequency power supply is controlled at 100 ~ 180 kilowatts.
The beneficial effects of the utility model are:
The utility model utilizes steel wire through coil, and the principle of being generated heat by the electromagnetic field inducing in the coil improves intensity of steel wire and reaches the tempered effect.Environmental protection, cost are low, non-maintaining.
Description of drawings
Fig. 1 is the Facad structure synoptic diagram of the utility model steel bead wire ultrasonic frequency induction heating tempering device.
Fig. 2 is the location diagram between coil of the present utility model and porcelain tube and the steel wire three.
Reference numeral among the figure:
Ultrasonic frequency power supply 2
Porcelain tube 3
Steel wire 4
Embodiment
Referring to Fig. 1 ~ 2, Fig. 1 is the Facad structure synoptic diagram of the utility model steel bead wire ultrasonic frequency induction heating tempering device.Fig. 2 is the location diagram between coil of the present utility model and porcelain tube and the steel wire three.By Fig. 1 ~ 2 as can be seen, the utility model steel bead wire ultrasonic frequency induction heating tempering device, comprise several porcelain tubes 3, some porcelain tubes 3 are arranged side by side, and constitute the porcelain tube group, and the porcelain tube group is wound with coil 1 outward, coil 1 two ends and ultrasonic frequency power supply 2 join, logical water coolant 5 has placed steel wire 4 in each porcelain tube 3 in the coil 1, and described coil 1 is made by copper pipe.Porcelain tube 3 concrete quantity design as required and generally are controlled at 20 ~ 80.
Ultrasonic frequency power supply making alive makes and forms electromagnetic field in the coil on coil.Steel wire passes porcelain tube, generates heat under the effect of electromagnetic field, makes Steel Wire Surface form eddy current and generates heat, and being lifted under certain temperature (550 ℃ ~ 620 ℃) condition of the intensity of steel wire finished.The power of ultrasonic frequency power supply is according to the steel wire quantity that will heat, diameter and linear velocity and calculate.Generally be controlled at 100 ~ 180 kilowatts.
Claims (3)
1. steel bead wire ultrasonic frequency induction heating tempering device, it is characterized in that described device comprises several porcelain tubes (3), some porcelain tubes (3) are arranged side by side, constitute the porcelain tube group, the porcelain tube group is wound with coil (1) outward, and coil (1) two ends and ultrasonic frequency power supply (2) join, logical water coolant (5) in the coil (1), placed steel wire (4) in each porcelain tube (3), described coil (1) is made by copper pipe.
2. a kind of steel bead wire ultrasonic frequency induction heating tempering device according to claim 1 is characterized in that described porcelain tube (3) has 20 ~ 80.
3. a kind of steel bead wire ultrasonic frequency induction heating tempering device according to claim 1 and 2 is characterized in that the temperature of described steel wire (4) is controlled at 550 ℃ ~ 620 ℃, and the power of ultrasonic frequency power supply (2) is controlled at 100 ~ 180 kilowatts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206581405U CN201908117U (en) | 2010-12-14 | 2010-12-14 | Superaudio frequency induction heating and tempering device for tire bead wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206581405U CN201908117U (en) | 2010-12-14 | 2010-12-14 | Superaudio frequency induction heating and tempering device for tire bead wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201908117U true CN201908117U (en) | 2011-07-27 |
Family
ID=44300322
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206581405U Expired - Lifetime CN201908117U (en) | 2010-12-14 | 2010-12-14 | Superaudio frequency induction heating and tempering device for tire bead wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201908117U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102021311A (en) * | 2010-12-14 | 2011-04-20 | 江苏盛力达装备科技有限公司 | Bead wire superaudio induction heating and tempering device |
-
2010
- 2010-12-14 CN CN2010206581405U patent/CN201908117U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102021311A (en) * | 2010-12-14 | 2011-04-20 | 江苏盛力达装备科技有限公司 | Bead wire superaudio induction heating and tempering device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202692432U (en) | Fluid electromagnetic heating apparatus, household circulation heating system and heat conduction oil circulating system | |
| CN202261890U (en) | Preheating electromagnetic heater for welding steel plates | |
| CN201908117U (en) | Superaudio frequency induction heating and tempering device for tire bead wire | |
| CN102127631A (en) | Tempering heater of bead steel wire | |
| CN201908114U (en) | Tempering heater for metal wire of tire bead wire | |
| CN101574850A (en) | Steel-plastic composite pipe lining device and operation method thereof | |
| CN202931587U (en) | Molten salt heat storage eddy current heater and molten salt heat storage tank | |
| CN201915126U (en) | Bead steel wire heating and tempering device | |
| CN102021311A (en) | Bead wire superaudio induction heating and tempering device | |
| CN202350292U (en) | Straight energy-saving heating water boiler | |
| CN205170921U (en) | Novel induction coil based on big modulus sprocket induction heating of heavy load | |
| CN102021310A (en) | Heating and tempering device of tire ring steel wire | |
| CN204461132U (en) | A kind of energy-saving power-boost generating cooling tower systems | |
| CN202272928U (en) | Multi-tube continuous induction annealing device | |
| CN202639208U (en) | Integrated intelligent forging furnace | |
| CN206772008U (en) | A kind of intermediate-frequency heating furnace that can accelerate fusing | |
| CN105969956B (en) | A kind of thrust wheel of digging machine neck and end head carry out the electromagnetic induction heater of quenching treatment | |
| CN202261893U (en) | Electromagnetic heater of chemical fiber extruder | |
| CN207183033U (en) | A kind of high frequency transformer of high efficiency and heat radiation | |
| CN205606908U (en) | High -efficient straight water dispenser heaies up and manages and straight water dispenser thereof | |
| CN203132355U (en) | Intermediate frequency furnace | |
| CN202396022U (en) | Induction coil structure of heating furnace | |
| CN203550608U (en) | Cooling device suitable for large submerged arc furnace coil base | |
| CN205043117U (en) | Hot chamber machine sandwich heating crucible | |
| CN203521120U (en) | Electric furnace transformer cooled by forced circulating water of super heat conducting pipes |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110727 |