CN101519604A - Multilevel-control polyradical biomass-gasification energy regeneration system - Google Patents

Multilevel-control polyradical biomass-gasification energy regeneration system Download PDF

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CN101519604A
CN101519604A CN200910010284A CN200910010284A CN101519604A CN 101519604 A CN101519604 A CN 101519604A CN 200910010284 A CN200910010284 A CN 200910010284A CN 200910010284 A CN200910010284 A CN 200910010284A CN 101519604 A CN101519604 A CN 101519604A
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刘兴业
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Zhejiang Ruichuangtai Renewable Energy Co ltd
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Abstract

一种多级控制聚自由基生物质气化再生能源系统,能将广泛的生物质、含碳原料,包括能源作物、农林副产品、有机废物、工业和危险废物等转化为高品位能源。该系统连续运行设计,将气化各分步过程:预处理、热解、碳转化、灰熔融、焦油裂解、合成气重整、余热利用逐一精细控制并整合达到优化;物料经预处理后的湿气被导入碳转化单元,实现无氧热解;气化气在聚自由基加速反应单元接触大量活性自由基;经净化,进入下游应用,如发电、制氢和制生物质甲醇乙醇。系统无需辅助燃料,最大化气化效率,彻底裂解焦油和清除污染物,是生物质再生能源应用的上游技术。能源利用满足任何严格的环保标准,也是一项非焚烧无害化处理的节能环保型技术。

Figure 200910010284

A multi-stage controlled free radical biomass gasification renewable energy system can convert a wide range of biomass and carbonaceous raw materials, including energy crops, agricultural and forestry by-products, organic waste, industrial and hazardous waste, etc. into high-grade energy. The system is designed for continuous operation, finely controlling and integrating each sub-step process of gasification: pretreatment, pyrolysis, carbon conversion, ash melting, tar cracking, synthesis gas reforming, and waste heat utilization to achieve optimization; The moisture is introduced into the carbon conversion unit to realize anaerobic pyrolysis; the gasified gas is exposed to a large number of active free radicals in the poly radical accelerated reaction unit; after purification, it enters downstream applications, such as power generation, hydrogen production and biomass methanol ethanol production. The system does not require auxiliary fuel, maximizes gasification efficiency, completely cracks tar and removes pollutants, and is an upstream technology for biomass renewable energy applications. Energy utilization meets any strict environmental protection standards, and it is also an energy-saving and environmentally friendly technology for non-incineration and harmless treatment.

Figure 200910010284

Description

多级控制聚自由基生物质气化再生能源系统 Biomass gasification renewable energy system with multi-stage control polyfree radicals

技术领域 technical field

本发明涉及一种生物质气化再生能源系统,尤其涉及利用聚自由基加速反应装置的生物质气化再生能源系统。The invention relates to a biomass gasification renewable energy system, in particular to a biomass gasification renewable energy system utilizing a free radical acceleration reaction device.

背景技术 Background technique

能源是现代社会赖以生存和发展的基础,能源的供给能力密切关系着国民经济的可持续性发展,是国家战略安全保障的基础之一。中国目前能源供给形势严峻,环境质量包袱沉重。由于化石能源储量日益减少、油价波动较大、对能源安全问题的担忧以及对全球变暖的关注,发展清洁可再生能源已成为紧迫的课题,新能源行业呈现高成长性。根据广泛论证的可再生能源的产业背景及发展概况,以生物质能为代表的生物质气化发电、生物质氢能、生物质绿色液体燃料将成为未来重要的替代能源。生物质能属于清洁能源,中国的生物质再生能源的资源非常丰富,生物质再生能源大规模普及应用,有助于改善生态环境和CO2减排。Energy is the basis for the survival and development of modern society. The supply capacity of energy is closely related to the sustainable development of the national economy and is one of the foundations of national strategic security. China's current energy supply situation is grim, and the burden on environmental quality is heavy. Due to the dwindling reserves of fossil energy, large fluctuations in oil prices, concerns about energy security and global warming, the development of clean and renewable energy has become an urgent issue, and the new energy industry is showing high growth. According to the widely demonstrated industrial background and development overview of renewable energy, biomass gasification power generation represented by biomass energy, biomass hydrogen energy, and biomass green liquid fuel will become important alternative energy sources in the future. Biomass energy belongs to clean energy. China is very rich in biomass renewable energy resources. The large-scale popularization and application of biomass renewable energy will help improve the ecological environment and reduce CO 2 emissions.

发展循环经济,是建设资源节约型、环境友好型社会和实现可持续发展的重要途径。循环经济建设和城市化发展进程加大了对废物处理以及对新能源技术的需求。中国政府已经颁布实施《可再生能源法》(2007),《循环经济促进法》(2008),将生物质能等可再生能源的科学技术研究和产业化发展列为国家科技发展与高技术产业发展的优先领域,寻求最大限度的使用可再生能源,最大限度的推进资源回收,抑制资源浪费和污染物排放总量。The development of circular economy is an important way to build a resource-saving and environment-friendly society and realize sustainable development. The construction of circular economy and the development of urbanization have increased the demand for waste treatment and new energy technologies. The Chinese government has promulgated and implemented the "Renewable Energy Law" (2007) and the "Circular Economy Promotion Law" (2008), which listed the scientific and technological research and industrialization development of renewable energy such as biomass energy as a national science and technology development and high-tech industry. The priority areas of development seek to maximize the use of renewable energy, maximize the promotion of resource recovery, and curb the waste of resources and the total discharge of pollutants.

随着石油价格的大幅波动,未来汽车的能源动力已向多元化发展。新能源汽车主要分为代用燃料汽车和电动汽车。代用燃料以内燃机为主,比如乙醇燃料、甲醇燃料为动力;电动汽车包括纯电动汽车、燃料电池汽车、内燃机和电池共同作用的混合动力电动汽车。化石燃料枯竭后,只有生物质资源可以用作大规模燃料和氢能的生产,可以预测生物液体燃料及清洁电力,燃料电池电动车将会是未来汽车动力的主要能源动力。With the sharp fluctuations in oil prices, the energy power of future cars has been diversified. New energy vehicles are mainly divided into alternative fuel vehicles and electric vehicles. Alternative fuels are mainly internal combustion engines, such as ethanol fuel and methanol fuel; electric vehicles include pure electric vehicles, fuel cell vehicles, hybrid electric vehicles with internal combustion engines and batteries working together. After fossil fuels are exhausted, only biomass resources can be used for large-scale fuel and hydrogen energy production, and bio-liquid fuels and clean electricity can be predicted. Fuel cell electric vehicles will be the main energy source for future vehicle power.

生物质是指各种类型的有机物,从广义上讲,生物质都是来源于植物通过光合作用生成的有机物,最初来自于太阳能。生物质由C、H、O、N、S、P等元素组成,具有挥发性高、碳活性高,硫、氮含量低,灰分低的优点。既具有矿物燃料属性,又有储存、运输、再生、转换的特点,有着不可替代的优势。生物质的种类很多,通常包括以下几个方面:薪炭林、能源作物、水生植物;油料植物;农业副产品(如秸秆);农林业废弃物;工业有机废弃物(如废塑料、石化残余);谷物加工厂、造纸厂、木材加工厂、食品业副产品和各类有机废弃物(包括危险废物、医疗废物、生活垃圾)等。中国生物质资源丰富,总量达4.87亿吨油当量/年,其中76%可用于发电和供热。(参见文献:中国政府/世界银行/全球环境基金—生物质发电技术提高潜力分析咨询项目报告,中国科学院广州能源研究所,2005年4月)。Biomass refers to various types of organic matter. In a broad sense, biomass is derived from organic matter generated by plants through photosynthesis, initially from solar energy. Biomass is composed of C, H, O, N, S, P and other elements, and has the advantages of high volatility, high carbon activity, low sulfur and nitrogen content, and low ash content. It not only has the properties of fossil fuels, but also has the characteristics of storage, transportation, regeneration and conversion, and has irreplaceable advantages. There are many types of biomass, usually including the following aspects: firewood forests, energy crops, aquatic plants; oil plants; agricultural by-products (such as straw); agricultural and forestry waste; industrial organic waste (such as waste plastics, petrochemical residues); Grain processing plants, paper mills, wood processing plants, food industry by-products and various organic wastes (including hazardous waste, medical waste, domestic waste), etc. China is rich in biomass resources, with a total amount of 487 million tons of oil equivalent per year, 76% of which can be used for power generation and heating. (Refer to literature: Chinese Government/World Bank/Global Environment Facility - Biomass Power Generation Technology Improvement Potential Analysis and Consulting Project Report, Guangzhou Institute of Energy Research, Chinese Academy of Sciences, April 2005).

生物质能可再生能源的利用过程构成自然界的循环的一部分,其所产生的废物主要是二氧化碳和灰渣,对自然界来讲是存量循环概念。排出的二氧化碳能够被植物重新吸收。并且生物质含硫量极低,不到煤炭含硫量的1/4。生物质能具有资源分布广、环境影响小、可以永续利用等特点。生物质能的广泛应用,可显著减少二氧化碳和二氧化硫排放,产生巨大的环境和社会效益。The utilization process of biomass energy and renewable energy constitutes a part of the cycle of nature, and the wastes it produces are mainly carbon dioxide and ash, which is a stock cycle concept for nature. The emitted carbon dioxide can be reabsorbed by plants. And the sulfur content of biomass is extremely low, less than 1/4 of the sulfur content of coal. Biomass energy has the characteristics of wide distribution of resources, low environmental impact, and sustainable utilization. The extensive application of biomass energy can significantly reduce carbon dioxide and sulfur dioxide emissions, and produce huge environmental and social benefits.

利用燃烧技术释放生物质能,经过多年的发展,目前技术上已经成熟、商业化普及程度较高,如生活垃圾焚烧和生物质直燃发电,从长期实践来看,有着本质上的缺陷:The use of combustion technology to release biomass energy, after years of development, is currently technically mature and commercially popular, such as domestic waste incineration and biomass direct combustion power generation, from the perspective of long-term practice, there are essential defects:

1、焚烧模式的环保问题突出,造成严重的二次污染,表现在以下几个方面:因为焚烧中使用了大量的过剩空气,稀释焚烧强度,焚烧炉工作温度较低或者停留时间短造成有害物质不能有效分解;在下游设备的低温区域,在过氧、金属盐类化合物催化剂、飞灰颗粒和未燃尽碳的作用下,重新合成二恶英和呋喃(PCDD/Fs),它们是剧毒的有害物质;特别是炉排层燃方式生成大量的酸性污染气体,如HCl、HF、SO2、NOX等;飞灰和底灰中富集的重金属渗入空气和地下水源。(参见文献:固体废物焚烧过程中二噁英控制技术研究进展,周莉菊等,能源与环境,2006No.554;城市生活垃圾焚烧炉各工艺参数对二噁英生成的影响,刘阳生等,现代化工,2001年10月21卷;国家环境分析测试中心,二噁英研究,http://cneax.com/2005。)1. The environmental protection problem of the incineration mode is prominent, causing serious secondary pollution, which is manifested in the following aspects: because a large amount of excess air is used in the incineration, the intensity of the incineration is diluted, the working temperature of the incinerator is low or the residence time is short, resulting in harmful substances Cannot be effectively decomposed; in the low temperature area of downstream equipment, under the action of peroxygen, metal salt compound catalysts, fly ash particles and unburned carbon, dioxins and furans (PCDD/Fs) are re-synthesized, which are highly toxic Harmful substances; especially the grate layer combustion method generates a large amount of acidic pollutant gases, such as HCl, HF, SO 2 , NO X , etc.; heavy metals enriched in fly ash and bottom ash seep into the air and groundwater sources. (Refer to literature: Research progress of dioxin control technology in solid waste incineration process, Zhou Liju et al., Energy and Environment, 2006 No.554; Effect of various process parameters of municipal solid waste incinerator on dioxin generation, Liu Yangsheng et al., Modern Chemical Industry, Volume 21, October 2001; National Center for Environmental Analysis and Testing, Dioxin Research, http://cneax.com/2005.)

2、而焚烧模式,通过锅炉带蒸汽轮机的发电技术本质上净发电效率有限。尤其是,在单一燃烧过程中产生的大量腐蚀性很强的酸性气体,易造成锅炉受热面腐蚀,导致蒸汽参数和发电效率低,能源利用效率低。2. In the incineration mode, the power generation technology with a boiler and a steam turbine essentially has a limited net power generation efficiency. In particular, a large amount of highly corrosive acidic gas generated in a single combustion process can easily cause corrosion of the heating surface of the boiler, resulting in low steam parameters and power generation efficiency, and low energy utilization efficiency.

3、在单一燃烧过程中产生的灰渣,有重金属渗析问题,导致其不能有效利用,并形成二次污染,灰渣需额外处理,费用昂贵。3. The ash generated in the single combustion process has the problem of heavy metal dialysis, which leads to its ineffective utilization and secondary pollution. The ash needs additional treatment, which is expensive.

4、因为焚烧中使用了大量的过剩空气,常规焚烧机组采用规模、体积巨大的的尾气处理设备,导致投资和运行费用大幅增加,降低了经济效益。4. Because a large amount of excess air is used in incineration, conventional incineration units use large-scale and large-scale tail gas treatment equipment, which leads to a substantial increase in investment and operating costs and reduces economic benefits.

生物质气化是生物质能热化学转化法的一种,基本原理是将生物质原料加热,使较高分子量的碳氢化合物热裂解(Pyrolysis)、气化并重整(Reforming),生成较低分子量的CO、H2、CH4等可燃性气体,将生物质转化为气体燃料。是生物质能高效利用的一种方法,和生物质燃烧技术相比,能源利用效率高,环保效果好,尤其是针对来源更广泛、成分更复杂的生物质原料,包括各类有机废弃物、危险废弃物。生物质气化后产生的初级可燃性气体中含有焦油、灰分、水分和少量的污染物(如酸性气体和微量的盐分、重金属),通过净化设备净化处理后转化为成品合成气,投入使用。Biomass gasification is a kind of thermochemical conversion of biomass energy. The basic principle is to heat biomass raw materials to pyrolyze (Pyrolysis), gasify and reform (Reforming) higher molecular weight hydrocarbons to generate higher molecular weight hydrocarbons. Low-molecular-weight CO, H 2 , CH 4 and other flammable gases convert biomass into gaseous fuels. It is a method of efficient utilization of biomass energy. Compared with biomass combustion technology, it has high energy utilization efficiency and good environmental protection effect, especially for biomass raw materials with wider sources and more complex components, including various organic wastes, hazardous waste. The primary combustible gas produced after biomass gasification contains tar, ash, moisture and a small amount of pollutants (such as acid gas and trace salt, heavy metals), which are purified by purification equipment and converted into finished syngas before being put into use.

生物质气化使用的设备主要有两类:固定床和流化床气化装置。固定床主要分为上流式、下流式和横流式,物料在反应器内分为干燥层、热分解层、氧化层和还原层,层和层之间没有界限。固定床气化反应器通常产气量较小,用于小型气化站或户用,发电功率一般<1MW。流化床反应器主要分为鼓泡床和循环流化床,在流化床内,反应速度快,物料、沙子和气化剂充分接触,受热强度、反应强度均匀,生产能力大。但是流化床必须工作在熔点温度之下,对一般生物质来讲是工作在900℃左右,在此温度下不能彻底裂解焦油;而且灰渣需要额外处理;并且流化床系统投资大,要求较大生产规模,发电功率一般>5MW。目前,在需求最广泛的中等规模,发电功率范围3~5MW,处理量在80~150吨/天之间,没有合适的最佳气化反应器。There are two main types of equipment used in biomass gasification: fixed bed and fluidized bed gasification devices. The fixed bed is mainly divided into upflow type, downflow type and cross flow type. The material in the reactor is divided into drying layer, thermal decomposition layer, oxidation layer and reduction layer, and there is no boundary between layers. Fixed bed gasification reactors usually have a small gas production capacity and are used in small gasification stations or households, with power generation generally <1MW. The fluidized bed reactor is mainly divided into bubbling bed and circulating fluidized bed. In the fluidized bed, the reaction speed is fast, the material, sand and gasification agent are fully contacted, the heating intensity and reaction intensity are uniform, and the production capacity is large. However, the fluidized bed must work at a temperature below the melting point. For general biomass, it works at about 900°C. At this temperature, the tar cannot be completely cracked; and the ash needs additional treatment; and the investment in the fluidized bed system is large, requiring Larger production scale, power generation is generally >5MW. At present, there is no suitable optimal gasification reactor for the most widely demanded medium-scale, power generation range of 3-5MW, and processing capacity of 80-150 tons/day.

在气化过程中,残炭和焦油都是不可避免的副产品。残炭含有高热值的碳没有气化,大大降低了整体气化效率;焦油是成分十分复杂的碳氢化合物,主要是苯的衍生物,在高温下以气体状态存在,在低温(<200℃)下以粘稠的液体状态存在,难以清除,即使清除,则一部分合成气热值随着清除的焦油排走,造成气化效率损失。未清除的焦油对下游设备的应用造成巨大困难,如淤堵气体净化设备、堵塞燃机管路,也是很多生物质气化技术失效或者低效能的主要原因。目前,使用气化合成气为燃料的内燃机,焦油含量要求小于30mg/Nm3,使用于燃气轮机、制氢应用于燃料电池或者用于合成绿色液体燃料的气化合成气,对焦油含量的要求要低得多。目前几乎没有工业化的生物质气化反应器能够达到此要求。In the gasification process, carbon residue and tar are unavoidable by-products. The residual carbon contains carbon with high calorific value without gasification, which greatly reduces the overall gasification efficiency; tar is a hydrocarbon with a very complex composition, mainly a derivative of benzene, which exists in a gaseous state at high temperatures, and at low temperatures (<200 ° C ) exists in a viscous liquid state, which is difficult to remove. Even if it is removed, part of the calorific value of the syngas will be discharged along with the removed tar, resulting in a loss of gasification efficiency. The unremoved tar causes great difficulties in the application of downstream equipment, such as clogging gas purification equipment and gas turbine pipelines, and is also the main reason for the failure or low efficiency of many biomass gasification technologies. At present, for internal combustion engines that use gasified syngas as fuel, the tar content is required to be less than 30mg/Nm 3 much lower. At present, almost no commercial biomass gasification reactor can meet this requirement.

生物质气化技术目前正处于大规模商业化开发的初期阶段,有很多尝试和实践,无论是应用固定床或者流化床气化反应器,总的来讲,目前商业化开发生物质气化技术遇到的主要问题有:1.常规的气化技术,热解气化.燃烧.锅炉.蒸汽轮机.发电的工艺路线,和焚烧技术类似,尽管环保效果有所提高,但是残碳、飞灰和灰渣中由于重金属渗析问题的存在,依然有二次污染问题;2.适应不了原料成分的复杂性,原料湿度太大,或者物料特性变动较大,运行中固体物料局部高温结块、熔化或者粘结,运行连续可靠性难以保证;3.常规气化效率低、残碳较多,气化气热值低,热值不稳定;4.尤其是气化过程产生的合成气中由于焦油的裂解和清除不彻底,一般在50~200mg/Nm3以上,无法带动高效率的燃机,或燃气轮机,只能通过锅炉燃烧产生蒸汽带动蒸汽轮机发电机组,和焚烧发电相比,总发电效率提高有限;采用催化裂解来降低合成气的焦油含量,使用固体催化剂工艺复杂,生产成本大幅提高,催化剂在高温和含有大量污染物的合成气内工作,容易失效,焦油仍不能完全消除。Biomass gasification technology is currently in the initial stage of large-scale commercial development. There are many attempts and practices. Whether it is the application of fixed bed or fluidized bed gasification reactors, in general, the current commercial development of biomass gasification The main problems encountered in the technology are: 1. Conventional gasification technology, pyrolysis gasification. Combustion. Boiler. Steam turbine. The process route of power generation is similar to incineration technology. Due to the existence of heavy metal dialysis in ash and ash, there are still secondary pollution problems; 2. It cannot adapt to the complexity of the raw material composition, the raw material humidity is too high, or the material properties change greatly, and the solid material is partially agglomerated at high temperature during operation. Melting or sticking, continuous operation reliability is difficult to guarantee; 3. Conventional gasification efficiency is low, carbon residue is more, gasification gas calorific value is low, and calorific value is unstable; 4. Especially in the synthesis gas produced by the gasification process due to The pyrolysis and removal of tar is not complete, generally above 50-200mg/Nm 3 , which cannot drive high-efficiency gas turbines or gas turbines, and can only generate steam through boiler combustion to drive steam turbine generator sets. Compared with incineration power generation, the total power generation Efficiency improvement is limited; catalytic cracking is used to reduce the tar content of syngas, and the process of using solid catalyst is complicated, which greatly increases the production cost. The catalyst works in high temperature and syngas containing a large amount of pollutants, which is prone to failure, and tar cannot be completely eliminated.

自由基,化学上也称为“游离基”,是含有一个不成对电子的原子(C、H、O)、原子团(OH、H2、O2)和离子(

Figure A200910010284D0008082932QIETU
Figure A200910010284D0008082936QIETU
Figure A200910010284D0008082940QIETU
Figure A200910010284D0008082946QIETU
,H+),活性很强,以中间体的形式存在,浓度很低,存留时间很短,快速实现热解转化,对稳定的环形结构的有机物的分解效果明显。(参见文献:The reduction and controltechnology of tar during biomass gasification/pyrolysis:an overview,Jun Han etc.,Renewable and Sustainable Energy Reviews 12(2008)397.416。)尤其是对危险废物及特殊要求废物、气化过程中难处理的残炭、焦油成分,其先进性与优越性进一步显现出来。Free radicals, also known as "free radicals" chemically, are atoms (C, H, O), atomic groups (OH, H 2 , O 2 ) and ions (
Figure A200910010284D0008082932QIETU
,
Figure A200910010284D0008082936QIETU
,
Figure A200910010284D0008082940QIETU
,
Figure A200910010284D0008082946QIETU
, H + ), very active, exists in the form of intermediates, the concentration is very low, the retention time is very short, and the pyrolysis conversion can be realized quickly, and the decomposition effect on the organic matter with a stable ring structure is obvious. (See literature: The reduction and control technology of tar during biomass gasification/pyrolysis: an overview, Jun Han etc., Renewable and Sustainable Energy Reviews 12(2008) 397.416.) Especially for hazardous waste and special requirements waste, gasification process The advanced nature and superiority of the refractory charcoal and tar components are further revealed.

目前所能检索到的本领域技术方案有:The technical solutions in this field that can be retrieved at present include:

中国专利申请00112320.3的专利文献《城市生活垃圾干燥气化熔融处理方法》,利用锅炉尾气余热干燥物料;将灰分熔融,降低二恶英和重金属等二次污染;气化炉内加入石灰脱酸。灰分经过熔融,但是气化气没有完全净化,就直接高温燃烧掉,并且依然使用锅炉.蒸汽轮机发电。中国专利申请200610054403.X的专利文献《城市生活垃圾干燥气化熔融焚烧处理方法和系统》,利用锅炉焚烧余热获取高温空气,再引入到气化和熔融焚烧炉;也可降低二恶英和重金属等二次污染;但是仍以焚烧处理为主要目的,资源化利用程度不高。The patent document of Chinese patent application 00112320.3 "Municipal Domestic Garbage Drying Gasification and Melting Treatment Method" uses the waste heat of boiler tail gas to dry materials; melts ash to reduce secondary pollution such as dioxins and heavy metals; adds lime to the gasifier for deacidification. The ash is melted, but the gasification gas is not completely purified, so it is directly burned at high temperature, and the boiler and steam turbine are still used to generate electricity. Chinese patent application 200610054403.X's patent document "Municipal Domestic Garbage Drying Gasification Melting Incineration Treatment Method and System", uses boiler incineration waste heat to obtain high-temperature air, and then introduces it into gasification and melting incinerators; it can also reduce dioxins and heavy metals, etc. Secondary pollution; however, incineration is still the main purpose, and the degree of resource utilization is not high.

中国专利申请200610019351.2的专利文献《一种裂解气化重整炉》,将反应过程分解为粉尘云燃烧室、裂解气化室和催化重整室。在一个反应器内将反应分步进行。而粉尘云燃烧室的燃料要求为纳米级的粉料,需增加运营成本。而在同一反应器内将二段反应控制好,需要复杂的控制。中国专利申请200720174504.0的专利文献《一种把垃圾、生物质转化为高热值合成气的气化设备》,在同一反应器内,将干燥产生的水蒸汽、烟气和初级气化气从炉外,导入炉底的高温区。并应用等离子技术加速炉底残碳的气化反应。但是在同一反应器内控制多段反应,需要复杂的控制,并且规模较小无法大规模商业化应用。中国专利申请200620069301.0的专利文献《气化.等离子无害化废物处理系统》,高温等离子只用于熔融灰分,尾气单独排放,整个系统达不到整体效率优化。中国专利申请1420155A的专利文献《用等离子体热解气化生物质制取合成气的方法》,高温等离子用于反应器顶部物料的热解气化和重整,获得高热值气化合成气。但是热解气化不需要高温,将等离子体这个高温、高能的需大量额外电力的能量源用于热解气化,将降低总体气化效率。Chinese patent application 200610019351.2, "A Cracking Gasification Reformer", decomposes the reaction process into a dust cloud combustion chamber, a cracking gasification chamber and a catalytic reforming chamber. The reaction is carried out stepwise in one reactor. The fuel of the dust cloud combustion chamber is required to be nano-scale powder, which needs to increase the operating cost. However, controlling the second-stage reaction in the same reactor requires complex control. The patent document of Chinese patent application 200720174504.0 "A Gasification Equipment for Converting Garbage and Biomass into High Calorific Value Synthesis Gas", in the same reactor, the water vapor, flue gas and primary gasification gas generated by drying are sent from outside the furnace , into the high temperature zone at the bottom of the furnace. And the application of plasma technology to accelerate the gasification reaction of residual carbon at the bottom of the furnace. However, controlling multi-stage reactions in the same reactor requires complex control, and the scale is too small for large-scale commercial application. Chinese patent application 200620069301.0 patent document "Gasification. Plasma Harmless Waste Treatment System", high-temperature plasma is only used for molten ash, tail gas is discharged separately, and the entire system cannot achieve overall efficiency optimization. Chinese patent application 1420155A patent document "Method for Producing Synthesis Gas by Pyrolysis and Gasification of Biomass with Plasma", high-temperature plasma is used for pyrolysis, gasification and reforming of materials at the top of the reactor to obtain high calorific value gasification synthesis gas. However, pyrolysis and gasification do not require high temperatures. Using plasma, a high-temperature, high-energy energy source that requires a large amount of additional power, for pyrolysis and gasification will reduce the overall gasification efficiency.

中国专利申请02134850.2的专利文献《生物质气化产生的可燃气裂解净化方法》,将从气化反应器出来的初级气化气经过800℃~1200℃的高温木炭床层的移动床反应器,进行高温和催化裂解焦油。和其他催化剂裂解焦油技术相比,高温木炭作为催化剂不怕失活和硫中毒。但是,加入木炭,相当于加入了附属燃料;高温木炭床需要填料和排料,操作复杂性大幅增强,难以保证催化效果;输入额外空气到木炭床燃烧维持高温,降低气化气体的热值。Chinese patent application 02134850.2 patent document "Cracking and purification method of combustible gas produced by biomass gasification", the primary gasification gas from the gasification reactor passes through a moving bed reactor with a high-temperature charcoal bed at 800 ° C to 1200 ° C, High temperature and catalytic cracking of tar. Compared with other catalyst cracking tar technologies, high-temperature charcoal is not afraid of deactivation and sulfur poisoning as a catalyst. However, adding charcoal is equivalent to adding auxiliary fuel; the high-temperature charcoal bed requires fillers and discharges, the operation complexity is greatly enhanced, and it is difficult to ensure the catalytic effect; additional air is input to the charcoal bed for combustion to maintain high temperature and reduce the calorific value of gasification gas.

美国专利文献20040231243,Ash fusing system,method of operating the system,and gasification fusing system for waste,将气化、熔融、重整反应分为三个连接的反应室单独进行,但总体反应并未优化。美国专利文献20040170210,Plasmapyrolysis,gasification and vitrification of organic material,是应用等离子的流化床技术,等离子只应用于反应器底部的碳气化和灰熔融。U.S. Patent Document 20040231243, Ash fusing system, method of operating the system, and gasification fusing system for waste, divides gasification, melting, and reforming reactions into three connected reaction chambers, but the overall reaction is not optimized. US patent document 20040170210, Plasmapyrolysis, gasification and vitrification of organic material, is a fluidized bed technology using plasma, and plasma is only applied to carbon gasification and ash melting at the bottom of the reactor.

与本发明最接近的现有技术,美国专利文献2007068413,Ahorizontally.oriented gasifier with lateral transfer system,将气化、重整反应分为两个连接的反应室单独进行,气化反应器水平放置,重整反应器垂直放置,并配有高温等离子装置裂解焦油。灰分熔融在另外反应器进行。该设计力图将固体热解和干燥的低温反应区与气体重整的高温反应区分成两个相对独立的反应区。但是固体热解和干燥在同一反应器内完成,热解反应减慢,碳转化率低,整体气化效率低,尤其是针对湿度较大、热值较低的物料。美国专利文献2007068397,A gas reformulating system using plasma torch heat,将高温等离子装置用于合成气化气的重整反应,重整反应器垂直放置。该设计力图利用等离子的高温获得合成气重整的高温反应区,并同时利用离子化的气体加速焦油裂解。但是焦油裂解和合成气重整有着不同的反应动力学参数,反应器相对较大、等离子高温区相对较小,结果是焦油裂解和合成气重整的效率都不够理想,尤其是针对湿度较大、含有很多惰性气体和燃尽气体(如氮气和CO2)、有低温空气泄漏并且热值较低的初级合成气。The prior art closest to the present invention, U.S. Patent Document 2007068413, Ahorizontally.oriented gasifier with lateral transfer system, divides the gasification and reforming reactions into two connected reaction chambers to be carried out separately. The whole reactor is placed vertically and equipped with a high-temperature plasma device to crack tar. Ash melting takes place in another reactor. The design tries to divide the low-temperature reaction zone for solid pyrolysis and drying and the high-temperature reaction zone for gas reformation into two relatively independent reaction zones. However, solid pyrolysis and drying are completed in the same reactor, the pyrolysis reaction is slowed down, the carbon conversion rate is low, and the overall gasification efficiency is low, especially for materials with high humidity and low calorific value. US Patent Document 2007068397, A gas reformulating system using plasma torch heat, uses a high-temperature plasma device for the reforming reaction of syngasification gas, and the reforming reactor is placed vertically. The design tries to use the high temperature of the plasma to obtain a high temperature reaction zone for syngas reforming, and at the same time use ionized gas to accelerate tar cracking. However, tar cracking and syngas reforming have different reaction kinetic parameters, the reactor is relatively large, and the plasma high temperature zone is relatively small. As a result, the efficiency of tar cracking and syngas reforming is not ideal, especially for high humidity , primary synthesis gas containing a lot of inert gases and burn-off gases (such as nitrogen and CO 2 ), low-temperature air leakage and low calorific value.

总体来讲,目前的生物质气化技术的尝试和实践只在小规模创新,多数属于局部改进,总体上配置尚未达到优化;高级气化系统的知识和经验积累不足,控制系统配套不完善,离全面的商业化应用有一定距离。等离子开始应用在生物质气化工艺过程中,大多是应用其提供的高温,对其离子化特性应用不足。等离子炬核心温度超高,达6,000~10,000℃,设备耗电量较大,如果使用不当,会造成运行安全隐患;或者没有用到最需要的地方,能耗大,气化系统的焦油问题解决不彻底,或者达不到设计的净发电效率,甚至净发电量为负。Generally speaking, the current attempts and practices of biomass gasification technology are only small-scale innovations, most of which are partial improvements, and the overall configuration has not yet been optimized; the accumulation of knowledge and experience in advanced gasification systems is insufficient, and the control system is not complete. There is a certain distance from a comprehensive commercial application. Plasma began to be used in the biomass gasification process, mostly for the high temperature provided by it, but not enough for its ionization characteristics. The core temperature of the plasma torch is extremely high, reaching 6,000-10,000°C, and the equipment consumes a lot of power. If it is not used properly, it will cause hidden dangers in operation safety; or if it is not used where it is most needed, it will consume a lot of energy, and the problem of tar in the gasification system will be solved. Incomplete, or the designed net power generation efficiency cannot be achieved, or even the net power generation is negative.

发明内容 Contents of the invention

本发明的目的是克服现有技术中热解反应难以控制、碳转化效率低、焦油裂解和合成气重整效率低等不足和缺点,最大化的提高生物质气化效率,彻底裂解焦油,将广泛的生物质、含碳原料,转化为高品位的纯净的气化合成气,为生物质气化发电、生物质氢能、生物质绿色液体燃料的生产创造条件,为生物质能的大规模商业化开发和应用打下基础,同时彻底解决生物质气化过程中的可能的污染物排放问题。The purpose of the present invention is to overcome the deficiencies and shortcomings of the prior art, such as difficult control of pyrolysis reaction, low carbon conversion efficiency, low efficiency of tar cracking and syngas reforming, to maximize the efficiency of biomass gasification, to completely crack tar, and to A wide range of biomass and carbon-containing raw materials are converted into high-grade pure gasification synthesis gas, creating conditions for the production of biomass gasification power generation, biomass hydrogen energy, and biomass green liquid fuels, and for the large-scale production of biomass energy It lays the foundation for commercial development and application, and at the same time completely solves the possible pollutant discharge problem in the process of biomass gasification.

为达到以上目的,本发明多级控制聚自由基生物质气化再生能源系统采取的措施主要为:应用现有的生化、能源、材料、控制系统等领域的高新技术,气化反应器连续运行设计,将气化各分步过程:预处理、热解、碳转化、灰熔融、焦油清除、合成气重整、余热利用分为各个相互联系的独立反应单元,逐一精细控制并整合达到优化,最大化的提高生物质气化效率;运用聚自由基加速反应装置彻底裂解焦油,不损失在焦油中的能量,并提高合成气重整效率,提高氢气含量;通过净化系统和熔融系统解决污染物排放问题。In order to achieve the above objectives, the measures taken by the multi-stage control polyfree radical biomass gasification renewable energy system of the present invention are mainly: applying existing high-tech in the fields of biochemistry, energy, materials, control systems, etc., the gasification reactor operates continuously The design divides each step-by-step process of gasification: pretreatment, pyrolysis, carbon conversion, ash melting, tar removal, synthesis gas reforming, and waste heat utilization into each interconnected independent reaction unit, which is finely controlled and integrated to achieve optimization. Maximize the efficiency of biomass gasification; use the poly radical accelerated reaction device to completely crack the tar without losing the energy in the tar, and improve the reforming efficiency of the syngas and increase the hydrogen content; solve the pollutants through the purification system and the melting system emission problem.

多级控制聚自由基生物质气化再生能源系统,可以是热解气化单元、合成气重整单元,聚自由基加速反应单元组成,且聚自由基加速反应单元位置位于热解气化单元之后,合成气重整单元之前,每个单元为互相独立的反应室,有气体通道连接,聚自由基加速反应单元对热解气化产物-初级气化气进行深度处理,初级气化气在此接触到大量活性自由基存在的高温反应环境,彻底裂解焦油和启动合成气重整反应,气化气在重整单元完成重整反应。聚自由基加速反应单元包括反应器本体、气体混合装置和聚自由基发生器,热解气化产物——初级气化合成气在此单元完成焦油的彻底裂解,并启动气化合成气的重整反应,聚自由基发生器包括不同类型的能产生自由基的发生源。The multi-stage control poly-radical biomass gasification renewable energy system can be composed of a pyrolysis gasification unit, a syngas reforming unit, and a poly-radical accelerated reaction unit, and the location of the poly-radical accelerated reaction unit is located in the pyrolysis gasification unit Afterwards, before the synthesis gas reforming unit, each unit is a reaction chamber independent of each other, connected by a gas channel, and the poly radical accelerated reaction unit performs advanced treatment on the pyrolysis gasification product-primary gasification gas, and the primary gasification gas is in the This is exposed to a high-temperature reaction environment where a large number of active free radicals exist, completely cracking tar and starting the reforming reaction of syngas, and the gasification gas completes the reforming reaction in the reforming unit. The accelerated reaction unit for poly-radicals includes a reactor body, a gas mixing device, and a poly-radical generator. The product of pyrolysis and gasification—primary gasification synthesis gas—completes the complete cracking of tar in this unit, and starts the regeneration of gasification synthesis gas. For the entire reaction, poly radical generators include different types of sources capable of generating free radicals.

多级控制聚自由基生物质气化再生能源系统,系统还可以是由预处理装置、热解气化单元、碳转化单元、熔融单元组成,每个单元为互相独立的反应室,有固体传送通道连接,物料直接送入预处理装置,预处理干燥过程吸出的湿气被导入碳转化单元参与碳转化反应;热解气化单元热裂解并气化已经预处理过的并干燥的物料;物料完成热解工序后,残碳和残灰分进入碳转化单元;熔融单元连续性地将残余灰分转化成稳固化的熔浆排出;熔融单元的高温气体进入碳转化单元;碳转化单元产生的高温还原性气体进入热解气化单元,产生热解气化产物-初级气化气。该系统也可以增加聚自由基加速反应单元。Multi-stage control polyfree radical biomass gasification renewable energy system. The system can also be composed of a pretreatment device, a pyrolysis gasification unit, a carbon conversion unit, and a melting unit. Each unit is an independent reaction chamber with solid transmission The channel is connected, and the material is directly sent to the pretreatment device, and the moisture sucked out during the pretreatment drying process is introduced into the carbon conversion unit to participate in the carbon conversion reaction; the pyrolysis gasification unit pyrolyzes and gasifies the pretreated and dried material; After the pyrolysis process is completed, the residual carbon and residual ash enter the carbon conversion unit; the melting unit continuously converts the residual ash into a stable solidified magma and discharges it; the high-temperature gas from the melting unit enters the carbon conversion unit; the high-temperature reduction generated by the carbon conversion unit The reactive gas enters the pyrolysis gasification unit to produce the pyrolysis gasification product - primary gasification gas. The system can also increase the poly radical accelerated reaction unit.

多级控制聚自由基生物质气化再生能源系统,系统还可以是由各个互相联系的预处理装置、热解气化单元、碳转化单元、熔融单元、合成气重整单元、聚自由基加速反应单元组成,每个单元为互相独立的反应室,且热解气化单元的热量来自碳转化单元的还原性高温气体产物,实现完全无氧热解气化,碳转化单元位于热解气化单元之后,熔融单元之前;碳转化单元与聚自由基加速反应单元之间通过热解气化单元连接,熔融单元连续性地将残余灰分转化成稳固化的熔浆排出;聚自由基加速反应单元对热解气化产物-初级气化气进行深度处理。Multi-stage control poly-free radical biomass gasification renewable energy system, the system can also be composed of various interconnected pretreatment devices, pyrolysis gasification unit, carbon conversion unit, melting unit, syngas reforming unit, poly-free radical accelerated Composed of reaction units, each unit is an independent reaction chamber, and the heat of the pyrolysis and gasification unit comes from the reducing high-temperature gas product of the carbon conversion unit to achieve complete anaerobic pyrolysis and gasification. The carbon conversion unit is located in the pyrolysis and gasification After the unit, before the melting unit; the carbon conversion unit and the poly radical accelerated reaction unit are connected by a pyrolysis gasification unit, and the melting unit continuously converts the residual ash into a stable and solidified magma; the poly radical accelerated reaction unit Advanced treatment of pyrolysis gasification product - primary gasification gas.

本发明使用聚自由基生物质气化技术,英文名称BioCRG Tech,BiomassConcentrated Radical Gasification Technology,将生物质或有机废弃物热解气化过程中产生的初级气化气用高温或高能的聚自由基装置彻底裂解焦油并启动合成气化气的重整反应的技术,包括残碳和焦油都彻底转化为气化合成气,最大化的增加氢气H2的含量。气化合成气经过净化装置净化,成为洁净的成品气化合成气。聚自由基装置根据物料不同有不同的相应组合,例如某种或多种自由基的发生源,自由基的发生源包括:高温等离子炬,水蒸汽、氢气等离子炬,低温等离子(辉光、电晕、高频),氢氧燃烧器,微波等。The present invention uses poly-radical biomass gasification technology, English name BioCRG Tech, BiomassConcentrated Radical Gasification Technology, to use high-temperature or high-energy poly-free radical device for the primary gasification gas generated during pyrolysis and gasification of biomass or organic waste The technology of completely cracking tar and starting the reforming reaction of synthesis gasification gas, including the complete conversion of residual carbon and tar into gasification synthesis gas, maximizing the increase of hydrogen H2 content. The gasification synthesis gas is purified by the purification device to become a clean product gasification synthesis gas. The free radical gathering device has different corresponding combinations according to different materials, such as one or more sources of free radicals. The sources of free radicals include: high-temperature plasma torch, water vapor, hydrogen plasma torch, low-temperature plasma (glow, electric Halo, high frequency), oxyhydrogen burner, microwave, etc.

利用聚自由基加速反应装置将广泛的生物质、含碳原料转化为高品位能源,是生物质再生能源应用的上游技术。气化合成气的应用十分广泛,包括:①用作锅炉的燃料,供热或者带蒸汽轮机发电;②直接带动燃气轮机、燃机或者联合循环发电;③分离出来的氢气,可用作燃料电池的燃料;④作为合成生物质甲醇、乙醇和其他绿色液体燃料的原料;⑤作为化工产品的原料。The use of poly radical accelerated reaction devices to convert a wide range of biomass and carbon-containing raw materials into high-grade energy is an upstream technology for the application of biomass renewable energy. Gasification synthesis gas has a wide range of applications, including: ① as fuel for boilers, heating or power generation with steam turbines; ② directly driving gas turbines, gas turbines or combined cycle power generation; ③ separated hydrogen can be used as fuel cells fuel; ④ as a raw material for the synthesis of biomass methanol, ethanol and other green liquid fuels; ⑤ as a raw material for chemical products.

而且聚自由基生物质气化技术的高环保效能也同时体现出来。在气体排放方面,和焚烧使用过量空气相比,处理同样多的物料,合成气体体积小,净化效率高,能源利用能够满足任何严格的环保标准,也是一项非焚烧的节能环保型技术。在固体排放方面,经过等离子炬超高温处理后的完全稳固化、玻璃化的熔渣,渗析率极低,冷却后的特性和石头接近,高标准的满足了资源化利用的环境要求和技术要求。Moreover, the high environmental performance of the poly-free radical biomass gasification technology is also reflected. In terms of gas emissions, compared with incineration using excess air, the same amount of material is processed, the volume of synthetic gas is small, the purification efficiency is high, and the energy utilization can meet any strict environmental protection standards. It is also a non-incineration energy-saving and environmentally friendly technology. In terms of solid discharge, the fully stabilized and vitrified slag after the ultra-high temperature treatment of the plasma torch has an extremely low dialysis rate, and the characteristics after cooling are close to that of stone, which meets the environmental and technical requirements of resource utilization with high standards. .

多级控制聚自由基生物质气化再生能源系统,依次包括:The multi-stage control polyfree radical biomass gasification renewable energy system includes in sequence:

将广泛的生物质、含碳原料,包括能源作物、农林副产品和废弃物、有机废物、工业和危险废物等,直接送入预处理装置。针对生物质物料特性的复杂性,如农业副产品、工业副产品、生活垃圾、医疗废物、危险废物;固体、液体类物料等都有专用的预处理技术。预处理装置采用全封闭设计,一体化的完成物料切碎、传送、分拣、除金属、干燥、除味、防爆、防泄漏等功能,为主气化反应器的可靠运行提供保证,其包括,输送装置,上料机构,预处理装置上料密封门和下料密封门。上料密封门,保证没有湿气和气味泄漏,尤其针对废弃物,随时处理,与外界大气不接触,没有异味,以方便在任何地方选址。下料密封门,保证没有湿气和空气泄漏到热解气化反应器,同时保证没有较高温度的热解气体进入预处理装置。Send a wide range of biomass and carbonaceous raw materials, including energy crops, agricultural and forestry by-products and waste, organic waste, industrial and hazardous waste, etc., directly into the pretreatment unit. For the complexity of the characteristics of biomass materials, such as agricultural by-products, industrial by-products, domestic waste, medical waste, hazardous waste; solid and liquid materials, etc., there are special pretreatment technologies. The pretreatment device adopts a fully enclosed design, which integrates the functions of material chopping, conveying, sorting, metal removal, drying, deodorization, explosion-proof, and leak-proof, providing guarantee for the reliable operation of the main gasification reactor, including , Conveyor device, feeding mechanism, pretreatment device feeding sealing door and unloading sealing door. The material-feeding sealed door ensures no moisture and odor leakage, especially for waste, which can be disposed of at any time without contact with the outside atmosphere and no peculiar smell, so that it is convenient for site selection in any place. The unloading sealing door ensures that no moisture and air leak into the pyrolysis gasification reactor, and at the same time ensures that no higher temperature pyrolysis gas enters the pretreatment device.

预处理装置内部,主要包括切碎装置,内部传送装置和外部热源,外部热源包括:蒸汽热源,间接加热物料;预热低温空气,直接加热物料,并输送空气作为载体送出干燥过程中产生的湿气,进入碳转化单元底部;其他外部热源,例如微波、电加热器等。通过外部热源和传送装置速率对出口气体的温度和湿度进行控制。预处理后分拣过的、切碎的、干燥的物料进入通过预处理装置出料密封门进入热解气化单元。从预处理装置干燥过程吸出的湿气,经除尘器除尘后,被导入碳转化单元底部,用以彻底分解湿气中的有害成分,中和碳转化反应强度,避免高温结块、熔化或者粘结,提高碳转化的效率和稳定性。Inside the pretreatment device, it mainly includes a chopping device, an internal conveying device and an external heat source. The external heat source includes: a steam heat source, which indirectly heats the material; preheats low-temperature air, directly heats the material, and transports the air as a carrier to send out the moisture generated during the drying process. Gas, which enters the bottom of the carbon conversion unit; other external heat sources, such as microwaves, electric heaters, etc. The temperature and humidity of the outlet gas are controlled by an external heat source and conveyor speed. After pretreatment, the sorted, chopped and dried materials enter the pyrolysis and gasification unit through the discharge sealing door of the pretreatment device. The moisture sucked out from the drying process of the pretreatment device, after being dedusted by the dust collector, is introduced into the bottom of the carbon conversion unit to completely decompose the harmful components in the moisture, neutralize the carbon conversion reaction intensity, and avoid high temperature agglomeration, melting or sticking To improve the efficiency and stability of carbon conversion.

预处理装置的湿气导入碳转化单元的系统包括除尘器和湿气吸风机,湿气导入系统分离出的灰分,被送入熔融反应器。The system in which the moisture of the pretreatment device is introduced into the carbon conversion unit includes a dust collector and a moisture suction fan, and the ash separated by the moisture introduction system is sent to the melting reactor.

热解气化单元,为移动床反应器,热裂解并气化已经预处理过的并干燥过的物料,热量来自碳转化单元的还原性高温气体产物,实现完全无氧热裂解气化,避免因有氧环境下危害的或者稳固结构的碳氢化合物的重新合成。热解气化单元的出口的温度控制保证热解气产率、质量和稳定性。物料移动速度和外部热源参与反应器出口温度控制,外部热源包括电加热、微波或石英加热管等。热解气化产物.初级气化合成气进入聚自由基加速反应单元。由于是处理已经预处理过的并干燥过的物料,物料颗粒相对均匀,物料湿度小,热裂解反应迅速。热解气化产物.初级气化合成气中的湿气含量最小,热值高,初级气化气成分比较集中,便于聚自由基加速反应单元对其进行集中高强度的深度处理。The pyrolysis gasification unit is a moving bed reactor, which pyrolyzes and gasifies the pretreated and dried materials. The heat comes from the reducing high-temperature gas product of the carbon conversion unit, which realizes complete anaerobic pyrolysis gasification and avoids Resynthesis of hazardous or structurally stable hydrocarbons due to an aerobic environment. The temperature control of the outlet of the pyrolysis gasification unit ensures the yield, quality and stability of the pyrolysis gas. The material moving speed and the external heat source are involved in the temperature control of the reactor outlet, and the external heat source includes electric heating, microwave or quartz heating tube, etc. Pyrolysis gasification products. The primary gasification syngas enters the poly radical acceleration reaction unit. Because the pretreated and dried material is processed, the material particles are relatively uniform, the material humidity is small, and the thermal cracking reaction is rapid. Pyrolysis gasification product. The moisture content in the primary gasification syngas is the smallest, the calorific value is high, and the composition of the primary gasification gas is relatively concentrated, which is convenient for the concentrated and high-intensity advanced treatment by the accelerated reaction unit of polyfree radicals.

物料经过热解气化单元完成热裂解工序后,残碳和残余灰分进入碳转化单元,其为固定床或流化床反应器,热量来自预热空气和残碳的气化反应,从物料预处理装置的干燥工序导入的湿气和燃尽气参与反应器出口温度控制。其核心反应温度900~1200℃,反应时间较长,在缺氧还原气氛下,完成碳转化,灰分在碳转化单元底部软化或熔化后,经过固液分离装置进入熔融单元;高温气体控制在750~850℃进入热解气化单元底部,尤以800℃为上选,为热解气化工艺提供热量。After the material passes through the pyrolysis gasification unit to complete the pyrolysis process, the residual carbon and residual ash enter the carbon conversion unit, which is a fixed bed or fluidized bed reactor. The moisture and exhaust gas introduced in the drying process of the treatment device participate in the temperature control of the reactor outlet. The core reaction temperature is 900-1200°C, and the reaction time is relatively long. In an oxygen-deficient reducing atmosphere, the carbon conversion is completed. After the ash is softened or melted at the bottom of the carbon conversion unit, it enters the melting unit through a solid-liquid separation device; the high-temperature gas is controlled at 750 ~850°C enters the bottom of the pyrolysis and gasification unit, especially 800°C as the upper choice, to provide heat for the pyrolysis and gasification process.

在熔融单元内,连续性地将灰分熔化成稳固化的熔渣排走,灰分不仅来自碳转化单元,还包括预处理湿气中的灰分,聚自由基加速反应单元、合成气重整单元和气体净化系统分离或捕捉的飞灰。熔融单元接受高温热源,如高温等离子或其他高温热源带来的热量,维持在1300~1600℃,残余灰分转化成稳固化的熔浆,经过加压急冷器,喷水急冷,压力随熔融单元调整,液位保持不变,没有水汽返回熔融单元。冷却的熔渣由熔渣输送设备送出;高温气体经过固液分离装置进入碳转化单元,并为固液分离装置持续提供热量,保证畅通。In the melting unit, the ash is continuously melted into a stable solidified slag and discharged. The ash not only comes from the carbon conversion unit, but also includes the ash in the pretreatment wet gas, the poly radical accelerated reaction unit, the syngas reforming unit and the Fly ash separated or captured by the gas cleaning system. The melting unit accepts high-temperature heat sources, such as high-temperature plasma or other high-temperature heat sources, and maintains it at 1300-1600°C. The residual ash is converted into a stable and solidified molten slurry, which is quenched by spraying water through a pressurized quencher, and the pressure is adjusted according to the melting unit. , the liquid level remains constant and no water vapor returns to the melting unit. The cooled slag is sent out by the slag conveying equipment; the high-temperature gas enters the carbon conversion unit through the solid-liquid separation device, and continuously provides heat for the solid-liquid separation device to ensure smooth flow.

生物质灰渣经过等离子超高温处理后的完全稳固化、玻璃化的熔渣,冷却后的特性和石头接近,渗析率极低,高标准的满足了资源化利用的环境要求和技术要求。可作为有商业价值的产品,目前气化灰渣的资源化利用途径主要有:石油沥青路面的替代骨料,水泥/混凝土的替代骨料,填埋场覆盖材料,路堤路基等的填充材料等。The fully stabilized and vitrified slag of biomass ash after plasma ultra-high temperature treatment has characteristics similar to stone after cooling, and the dialysis rate is extremely low, which meets the environmental requirements and technical requirements of resource utilization with high standards. It can be used as a product with commercial value. At present, the resource utilization of gasification ash mainly includes: substitute aggregate for petroleum asphalt pavement, substitute aggregate for cement/concrete, covering material for landfill, filling material for embankment and subgrade, etc. .

在聚自由基加速反应单元包括反应器本体、气体混合装置和聚自由基发生器,对热解气化产物.初级气化合成气进行深度处理。热解气化产物.初级气化合成气在聚自由基加速反应单元内接触到大量活性自由基存在的高温反应环境,反应器体积相对较小,反应温度大于1200℃,自由基浓度高,专门为焦油成分裂解的反应动力学参数设计,在较短时间内集中完成焦油的彻底裂解,并启动气化合成气的重整反应。聚自由基发生器包括不同类型的、能产生自由基的发生源,根据所处理物料的复杂性,有相应不同的组合,例如某种或多种自由基发生源,自由基发生源包括:高温等离子,水蒸汽、氢气等离子炬,低温等离子(辉光、电晕、高频),氢氧燃烧器,微波等自由基发生源。通过聚自由基发生器的能量、氢气或者再循环的成品合成气输入量控制反应器出口温度。The poly radical accelerated reaction unit includes a reactor body, a gas mixing device and a poly radical generator, and performs advanced treatment of pyrolysis gasification products and primary gasification synthesis gas. Pyrolysis and gasification products. The primary gasification synthesis gas is exposed to a high-temperature reaction environment in which a large number of active free radicals exist in the poly-radical accelerated reaction unit. The reaction kinetic parameters of the cracking of tar components are designed to complete the complete cracking of tar in a short period of time and start the reforming reaction of gasification synthesis gas. Poly radical generators include different types of sources that can generate free radicals. According to the complexity of the materials to be processed, there are correspondingly different combinations, such as one or more sources of free radicals. The sources of free radicals include: high temperature Plasma, water vapor, hydrogen plasma torch, low temperature plasma (glow, corona, high frequency), oxyhydrogen burner, microwave and other free radical sources. The reactor outlet temperature is controlled by the polyradical generator energy, hydrogen or recycled finished synthesis gas input.

聚自由基装置需要消耗一定的能量,但是,由于减少了空气输入量,气化产物—合成气的热值提高;聚自由基反应器维持高温需要牺牲少量的气化气热值,但是气相反应迅速,无需额外的复杂催化裂解系统,焦油裂解彻底,H2的含量高;下游能源利用可带高效燃机、联合循环甚至燃料电池,不仅能够补偿能量消耗,还能达到更高的总体净发电效率。由于聚自由基发生器需要消耗一定的能量,可以优先考虑使用绿色能源产品,如太阳能、风能产生的电力或其分解水产生的氢气。The free radical polymerization device needs to consume a certain amount of energy. However, due to the reduction of air input, the heat value of the gasification product-synthesis gas increases; the high temperature of the polymerization free radical reactor needs to sacrifice a small amount of the heat value of the gasification gas, but the gas phase reaction Rapid, no additional complex catalytic cracking system, complete tar cracking, high H2 content; downstream energy utilization can bring high-efficiency gas turbines, combined cycles and even fuel cells, which can not only compensate for energy consumption, but also achieve higher overall net power generation efficiency. Since poly radical generators need to consume a certain amount of energy, the use of green energy products can be given priority, such as electricity generated by solar energy, wind energy, or hydrogen generated by water decomposition.

合成气在重整单元内完成重整反应,合成气重整单元包括反应器本体和气体混合装置。在合成气重整单元内,反应器体积相对较大,反应温度大于1000℃,专为合成气重整的反应动力学参数设计,气体停留时间较长,H2和CO比例最终调节适当,最大化增加H2的含量。出口有温度和气体成分控制装置,预热空气和再循环的成品合成气参与反应器出口温度和成分控制。高温合成气经余热回收换热器和净化处理系统,除尘、清除酸气和污染物后,成为成品合成气,进入下游应用。The reforming reaction of the syngas is completed in the reforming unit, and the reforming unit of the syngas includes a reactor body and a gas mixing device. In the synthesis gas reforming unit, the volume of the reactor is relatively large, and the reaction temperature is greater than 1000 °C. It is specially designed for the reaction kinetic parameters of the synthesis gas reforming. Th increases the H 2 content. There are temperature and gas composition control devices at the outlet, and the preheated air and recirculated finished synthesis gas participate in the temperature and composition control of the reactor outlet. After the high-temperature syngas passes through the waste heat recovery heat exchanger and the purification treatment system to remove dust, acid gas and pollutants, it becomes finished syngas and enters downstream applications.

余热回收换热器,可将合成气中的余热回收,传导至550~650℃的预热空气,上选600℃预热,送回碳转化单元、熔融单元、聚自由基加速反应单元、合成气重整单元和余热锅炉。The waste heat recovery heat exchanger can recover the waste heat in the synthesis gas, conduct it to the preheated air at 550-650°C, and preheat at 600°C, and send it back to the carbon conversion unit, melting unit, poly radical accelerated reaction unit, synthesis Gas reforming unit and waste heat boiler.

合成气净化系统可对合成气进行净化,或/和氢气分离并提纯,回收合成气中所含的有附加价值的产品。和焚烧使用过量空气相比,处理同样质量的物料,合成气体体积小的多,净化效率高。本合成气净化系统分离出可回收的纯净水,合成气净化系统分离出有附加值的酸、盐和硫等,合成气净化系统分离出无再生价值的产品,可送入熔融单元转化为稳固化熔渣排除。The synthesis gas purification system can purify the synthesis gas, or/and separate and purify the hydrogen, and recover the value-added products contained in the synthesis gas. Compared with incineration using excess air, the volume of synthetic gas is much smaller and the purification efficiency is high for the same quality of materials. The synthesis gas purification system separates recyclable pure water. The synthesis gas purification system separates value-added acids, salts and sulfur. Remove slag.

净化后的合成气经吸风机和储气罐进入下游应用,包括:合成气燃烧类的能源利用系统,例如:燃机、燃气轮机或联合循环;合成气分离出的氢气的能源利用,例如,应用于氢燃料电池;合成气应用绿色液体燃料类能源生产,例如:生产生物质甲醇、生物质乙醇。部分合成气产品将再循环使用,也包括燃尽气再循环使用,目的是提高气化效率,进行气体组分和温度控制。The purified syngas enters downstream applications through the suction fan and gas storage tank, including: energy utilization systems for syngas combustion, such as gas turbines, gas turbines or combined cycles; energy utilization of hydrogen separated from syngas, for example, applications It is used in hydrogen fuel cells; synthesis gas is produced by using green liquid fuel energy, such as the production of biomass methanol and biomass ethanol. Part of the syngas product will be recycled, including the recycle of burnt gas, in order to improve gasification efficiency and control gas composition and temperature.

洁净的成品合成气进行燃烧或者其他能量利用后,排放的气体可以满足任何严格的环保标准,系统不需要烟囱,优良的环保效果和效益也进一步体现。After the clean finished synthesis gas is burned or utilized for other energy, the discharged gas can meet any strict environmental protection standards. The system does not require a chimney, and the excellent environmental protection effect and benefits are further reflected.

本发明的有益效果为:1.气化反应器连续运行设计,将气化各分步过程预处理、热解气化、碳转化、灰熔融、焦油清除、合成气重整、余热利用分为各个相互联系的独立反应单元,逐一精细控制并整合达到优化,最大化的提高生物质气化效率;2.运用聚自由基加速反应装置彻底裂解焦油,为生物质能的高效和广泛的应用打下基础,不损失在焦油中的能量,并提高合成气重整效率,提高氢气含量;配合以净化系统和熔融系统解决污染物排放问题;3.反应器整体设计,无须辅助燃料,可实现快速启停;4.规模可大可小,500kW~20,000kW,不影响效率;5.应用领域十分广阔,可处理广泛的生物质、含碳原料,包括能源作物、农林副产品和废弃物、有机废物、工业和危险废物等;对湿度大,物料来源复杂,或者各类高危和难分解的废弃物,同样达到很高的处理效率;6.资源化利用程度高,全部是有价值的产品;7.分布式模块化结构项目实施周期短,方便在任何地方选址,易于大规模商业化普及。8.能源利用过程中,固体和气体排放能够满足任何严格的环保标准,也是一项非焚烧的环保型技术。The beneficial effects of the present invention are as follows: 1. The continuous operation design of the gasification reactor divides the step-by-step process of gasification into pretreatment, pyrolysis gasification, carbon conversion, ash melting, tar removal, synthesis gas reforming, and waste heat utilization Each interconnected independent reaction unit is finely controlled and integrated one by one to achieve optimization and maximize the efficiency of biomass gasification; 2. Use the poly radical accelerated reaction device to completely crack tar, laying a solid foundation for the high efficiency and wide application of biomass energy base, without losing the energy in tar, and improve the efficiency of syngas reforming and hydrogen content; cooperate with purification system and melting system to solve the problem of pollutant discharge; 3. The overall design of the reactor does not require auxiliary fuel, and can achieve rapid start-up 4. The scale can be large or small, from 500kW to 20,000kW, without affecting the efficiency; 5. The application field is very wide, and it can process a wide range of biomass and carbon-containing raw materials, including energy crops, agricultural and forestry by-products and waste, organic waste, Industrial and hazardous waste, etc.; for high humidity, complex sources of materials, or various high-risk and difficult-to-decompose wastes, it also achieves high treatment efficiency; 6. The degree of resource utilization is high, and all of them are valuable products; 7. The distributed modular structure project has a short implementation period, which is convenient for site selection anywhere and easy for large-scale commercialization. 8. In the process of energy utilization, solid and gas emissions can meet any strict environmental protection standards, and it is also a non-incineration environmentally friendly technology.

附图说明 Description of drawings

图1为多级控制聚自由基生物质气化再生能源系统的原理图。Figure 1 is a schematic diagram of a multi-stage control polyfree radical biomass gasification renewable energy system.

图1中,1.输送装置,2.上料机构,3.上料密封门,4.预处理装置,5.切碎装置,6.内部传送装置,7.蒸汽热源,8.预热低温空气,9.其他外部热源,10.除尘器,11.湿气吸风机,12.下料密封门,13.热解气化单元,14.热解气化单元出口密封装置,15.碳转化单元,16.固液分离装置,17.熔融单元,18.熔融单元的热源装置,19.高温热源,20.加压急冷器,21.熔渣输送设备,22.聚自由基发生器,23.聚自由基加速反应单元,24、高温等离子炬,25、氢氧燃烧器,26、低温等离子,27.合成气重整单元,28.余热回收换热器,29.送风机,30.余热锅炉,31.合成气净化系统,32.合成气净化系统分离出的可回收的纯净水,33.合成气净化系统分离出的有附加值的酸、盐和硫等,34.合成气净化系统分离出的无再生价值的产品,35.吸风机,36.储气罐,37.合成气燃烧类的能源利用系统,38.应用于燃料电池类能源利用的合成气分离出的氢气,39.绿色液体燃料类能源生产的合成气,40.再循环的成品合成气,41.燃尽气,42.预处理湿气中的灰分,43.气体净化系统分离或捕捉的飞灰,44.反应器积存排放的飞灰,45.预处理装置分拣的有回收价值的物料,46.预热空气,47.去熔融单元的预热空气,48.去碳转化单元上部的预热空气,49.去反应器的预热空气,50.从物料预处理装置的干燥工序导入的湿气,51.外部热源。In Figure 1, 1. Conveying device, 2. Feeding mechanism, 3. Feeding sealing door, 4. Pretreatment device, 5. Chopping device, 6. Internal conveying device, 7. Steam heat source, 8. Preheating low temperature Air, 9. Other external heat sources, 10. Dust collector, 11. Moisture suction fan, 12. Unloading sealing door, 13. Pyrolysis gasification unit, 14. Pyrolysis gasification unit outlet sealing device, 15. Carbon conversion Unit, 16. Solid-liquid separation device, 17. Melting unit, 18. Heat source device of melting unit, 19. High temperature heat source, 20. Pressurized quencher, 21. Slag conveying equipment, 22. Poly radical generator, 23 . Poly radical accelerated reaction unit, 24. High-temperature plasma torch, 25. Hydrogen-oxygen burner, 26. Low-temperature plasma, 27. Syngas reforming unit, 28. Waste heat recovery heat exchanger, 29. Blower fan, 30. Waste heat boiler , 31. Syngas purification system, 32. Recyclable pure water separated from the synthesis gas purification system, 33. Value-added acids, salts and sulfur separated from the synthesis gas purification system, 34. Separation of the synthesis gas purification system 35. Suction fan, 36. Gas storage tank, 37. Syngas combustion energy utilization system, 38. Hydrogen separated from syngas used in fuel cell energy utilization, 39. Green Syngas from liquid fuel energy production, 40. Recycled finished syngas, 41. Burn-off gas, 42. Ash content in pre-treated wet gas, 43. Fly ash separated or captured by gas cleaning systems, 44. Reactor Accumulated and discharged fly ash, 45. Materials with recycling value sorted by pretreatment device, 46. Preheating air, 47. Preheating air for melting unit, 48. Preheating air for upper part of decarbonization conversion unit, 49. Preheated air to the reactor, 50. Moisture introduced from the drying process of the material pretreatment device, 51. External heat source.

具体实施方案 specific implementation plan

以下实施例中将进一步说明本发明,但对本发明不构成限制。The present invention will be further illustrated in the following examples, but the present invention is not limited.

实施例一:Embodiment one:

多级控制聚自由基生物质气化再生能源系统可将广泛的生物质、含碳原料,其中包括能源作物、农林副产品和废弃物、有机废物、工业和危险废物等,转化为高品位能源。The multi-stage controlled free radical biomass gasification renewable energy system can convert a wide range of biomass and carbonaceous raw materials, including energy crops, agricultural and forestry by-products and wastes, organic wastes, industrial and hazardous wastes, etc., into high-grade energy.

对于普通特性的固体物料,如薪柴、秸秆或者城市固体废弃物,正常工序将固体物料直接送入预处理装置4,经预处理装置4处理后进入热解气化单元13完成热裂解和气化,残碳在碳转化单元15完全气化,灰分进入熔融单元17完全熔化为熔浆,经过加压急冷器20,最后以稳固化的熔渣的形式排除。产生的气体经过熔融单元17、碳转化单元15、热解气化单元13、聚自由基加速反应单元23、合成气重整单元27生成气化合成气,经余热回收,气体净化,生成成品气化合成气,进入下游应用。For solid materials with common characteristics, such as firewood, straw or municipal solid waste, the normal process sends the solid materials directly to the pretreatment device 4, and after being processed by the pretreatment device 4, enters the pyrolysis gasification unit 13 to complete pyrolysis and gasification , the residual carbon is completely gasified in the carbon conversion unit 15, the ash enters the melting unit 17 and is completely melted into a molten slurry, passes through the pressurized quencher 20, and is finally discharged in the form of solidified slag. The generated gas passes through the melting unit 17, the carbon conversion unit 15, the pyrolysis gasification unit 13, the accelerated reaction unit 23 for poly-radicals, and the synthesis gas reforming unit 27 to generate gasified synthesis gas, which is recovered by waste heat and purified to produce finished gas The synthesis gas is converted into downstream applications.

对于其他特性的物料,可以采用不同的处理过程,选择不同的入口。例如,处理废塑料,热值高、湿度低、酸性大,可以直接送入热解气化单元13;处理含碳高的干燥物料,如石化副产品、垃圾焚烧底灰,可直接送入碳转化单元15;处理危险废弃物,如POPs,Persistent Organic Pollutants,(持久性有机污染物,具有环境持久性、生物累积性、长距离迁移能力和高生物毒性的特殊污染物),可直接送入熔融单元17;处理灰分很低的液体废弃物,如废机油,可直接送入聚自由基加速反应单元23。For materials with other characteristics, different processing procedures can be used and different inlets can be selected. For example, processing waste plastics with high calorific value, low humidity, and high acidity can be directly sent to the pyrolysis gasification unit 13; processing dry materials with high carbon content, such as petrochemical by-products and waste incineration bottom ash, can be directly sent to carbon conversion Unit 15; treatment of hazardous waste, such as POPs, Persistent Organic Pollutants, (persistent organic pollutants, special pollutants with environmental persistence, bioaccumulation, long-distance migration ability and high biological toxicity), which can be directly sent to the melting Unit 17: Treatment of liquid waste with very low ash content, such as waste engine oil, which can be directly sent to the reaction unit 23 for accelerated reaction of poly-free radicals.

实施例二:Embodiment two:

本实施例来自一个5MW生物质气化发电系统,进料量~100吨/天,用空气为工作气体,将热值为13~16MJ/kg,湿度为35%~45%的物料来源成分复杂的生物质原料气化并净化,供给7台750kW的燃气发电机组。This example comes from a 5MW biomass gasification power generation system, the feed amount is ~100 tons/day, and air is used as the working gas. The material source composition is complex with a calorific value of 13 ~ 16MJ/kg and a humidity of 35% ~ 45%. The biomass raw material is gasified and purified, and supplied to seven 750kW gas-fired generator sets.

物料将在全封闭设计的预处理装置4内,完成干燥工序,直到物料的湿度<5%,送入热解气化单元13。干燥工序蒸发的湿气被吸出后,经过除尘器10除尘后,进入碳转化单元15底部。干燥过程使用的外部热源主要为在下游能量利用过程中产生的低温余热,包括:蒸汽热源7,150~180℃,间接加热物料;预热低温空气8,80~105℃,流量1300kg/h左右,直接加热物料,并输送空气作为载体送出干燥过程中产生的湿气,进入碳转化单元15底部。这部分低温余热难以有效利用,应用到这里不仅可以节约能量,而且可以提高气化效率和气化气品质。原因是:这些物料中的湿气在启动热解工序(>200℃)前需要消耗多余的用于湿气蒸发的能量,需输入额外的空气参与反应,牺牲了一部分气化合成气热值,大约占物料总输入能量的8%;这些蒸发后的水汽在热解气化的产物气中的含量约30%,严重的降低了焦油裂解和合成气重整的效率;在碳转化单元,为防止避免高温结块、熔化或者粘结,需额外输入约600kg/h的水汽,输入更多的额外的空气参与反应,牺牲更多的合成气的热值。而在气化之前利用系统中已有的余热提前干燥物料,可以避免上述问题。更重要的是,聚自由基生物质气化技术的核心,彻底裂解焦油,需要提高反应能量等级,需要最小化的水汽,以获得最大化的聚自由基加速反应速率。The material will complete the drying process in the fully enclosed pretreatment device 4 until the humidity of the material is <5%, and then sent to the pyrolysis gasification unit 13 . After the moisture evaporated in the drying process is sucked out, after being dedusted by the dust collector 10 , it enters the bottom of the carbon conversion unit 15 . The external heat source used in the drying process is mainly the low-temperature waste heat generated in the downstream energy utilization process, including: steam heat source 7, 150-180°C, indirectly heating materials; preheating low-temperature air 8, 80-105°C, flow rate about 1300kg/h , directly heat the material, and transport air as a carrier to send out the moisture generated in the drying process and enter the bottom of the carbon conversion unit 15 . This part of low-temperature waste heat is difficult to be effectively utilized, and its application here can not only save energy, but also improve gasification efficiency and gasification gas quality. The reason is that the moisture in these materials needs to consume excess energy for moisture evaporation before starting the pyrolysis process (>200°C), and additional air needs to be input to participate in the reaction, sacrificing a part of the calorific value of the gasification synthesis gas, It accounts for about 8% of the total input energy of the material; the content of the vaporized water vapor in the product gas of pyrolysis gasification is about 30%, which seriously reduces the efficiency of tar cracking and syngas reforming; in the carbon conversion unit, In order to avoid high temperature agglomeration, melting or sticking, it is necessary to input about 600kg/h of additional water vapor, input more additional air to participate in the reaction, and sacrifice more calorific value of syngas. The above problems can be avoided by using the existing waste heat in the system to dry the material in advance before gasification. More importantly, the core of poly-radical biomass gasification technology, the complete pyrolysis of tar, needs to increase the reaction energy level and minimize the water vapor to obtain the maximum accelerated reaction rate of poly-radicals.

如果不导入湿气到碳转化单元15,残碳反应较快,释放大量热量,物料很容易软化或者熔化,难以进一步反应,碳转化效率低。碳转化单元15的还原性高温气体产物,用于热解气化单元13的无氧化热解,要求碳转化单元15在缺氧环境下进行,不能因为温度控制提高过氧系数。将预处理过程中吸出的湿气导入碳转化单元15,用以彻底分解湿气中的有害成分,中和碳转化反应强度,避免高温结块、熔化或者粘结,提高碳转化的效率和稳定性。不仅减少了输入额外约600kg/h的水汽,而且减少了输入额外约450kg/h的空气量,保证了最佳气化效率和合成气品质。碳转化单元(15)为固定床反应器,直径在1m左右,高度在6m左右。碳转化单元15中心反应温度900~1100℃,热量来自预热空气(46)和残碳的气化反应,反应时间较长,保证碳转化效率100%。在碳转化单元15顶部,有温度控制和氧量监测,在缺氧还原气氛下,干燥过程中导入的湿气在高温下和碳反应,主要气体成分为CO和H2。在碳转化单元15底部,完成碳转化的灰分接触到从熔融单元17出口的1300~1600℃的高温气体后,灰分开始软化或熔化,经过固液分离装置16进入熔融单元17。If no moisture is introduced into the carbon conversion unit 15, the residual carbon reacts quickly and releases a large amount of heat, and the material is easy to soften or melt, making it difficult to further react, and the carbon conversion efficiency is low. The reducing high-temperature gas product of the carbon conversion unit 15 is used for the non-oxidative pyrolysis of the pyrolysis gasification unit 13, which requires the carbon conversion unit 15 to be carried out in an oxygen-deficient environment, and the peroxygen coefficient cannot be increased due to temperature control. The moisture sucked out during the pretreatment process is introduced into the carbon conversion unit 15 to completely decompose the harmful components in the moisture, neutralize the carbon conversion reaction intensity, avoid high temperature agglomeration, melting or bonding, and improve the efficiency and stability of carbon conversion sex. It not only reduces the input of an additional 600kg/h of water vapor, but also reduces the input of an additional 450kg/h of air, ensuring the best gasification efficiency and synthesis gas quality. The carbon conversion unit (15) is a fixed bed reactor with a diameter of about 1m and a height of about 6m. The central reaction temperature of the carbon conversion unit 15 is 900-1100° C., and the heat comes from the gasification reaction of the preheated air (46) and residual carbon. The reaction time is relatively long, and the carbon conversion efficiency is guaranteed to be 100%. At the top of the carbon conversion unit 15, there are temperature control and oxygen monitoring. In an oxygen-deficient reducing atmosphere, the moisture introduced during the drying process reacts with carbon at high temperature, and the main gas components are CO and H 2 . At the bottom of the carbon conversion unit 15, the ash that has completed the carbon conversion contacts the high-temperature gas at 1300-1600°C from the outlet of the melting unit 17, and the ash begins to soften or melt, and enters the melting unit 17 through the solid-liquid separation device 16.

热解气化单元13,为移动床反应器,床层高度小于0.9m,热裂解并气化已经预处理过的并干燥过的物料,物料颗粒相对均匀,物料的湿度小于5%,热裂解反应迅速,反应时间小于15分钟。热解气化需要消耗能量,热量来自碳转化单元15的还原性高温气体产物,温度在600~1000℃。实现完全无氧热裂解气化,避免因有氧环境下危害的或者稳固结构的碳氢化合物的重新合成。热解气化单元13的出口的温度根据物料不同,控制在400~750℃,保证热解气产率、质量和稳定性。物料移动速度和外部热源51参与反应器出口温度控制。热解气化产物-初级气化合成气进入聚自由基加速反应单元23。热解气化产物.初级气化合成气中的湿气含量最小,低于<5%v,热值高,平均>20MJ/Nm3,初级气化气成分比较集中,便于聚自由基加速反应单元23对其进行集中高强度的深度处理。物料经过热解气化单元(13)完成热裂解工序后,残碳和残余灰分进入碳转化单元(15),残碳和残余灰分的质量含量分别为30%和62%左右。The pyrolysis gasification unit 13 is a moving bed reactor with a bed height of less than 0.9m. It pyrolyzes and gasifies pretreated and dried materials. The particles of the materials are relatively uniform and the humidity of the materials is less than 5%. The reaction is rapid, and the reaction time is less than 15 minutes. Pyrolysis and gasification require energy consumption, and the heat comes from the reducing high-temperature gas product of the carbon conversion unit 15, and the temperature is 600-1000°C. Realize complete anaerobic thermal cracking gasification, avoiding the re-synthesis of hydrocarbons that are harmful or have a stable structure due to an oxygen environment. The temperature at the outlet of the pyrolysis gasification unit 13 is controlled at 400-750° C. according to different materials to ensure the yield, quality and stability of the pyrolysis gas. Material moving speed and external heat source 51 participate in reactor outlet temperature control. The pyrolysis gasification product—primary gasification synthesis gas enters the reaction unit 23 for accelerating the polymerization of free radicals. Pyrolysis gasification product. The moisture content in the primary gasification synthesis gas is the smallest, less than <5% v, the calorific value is high, the average > 20MJ/Nm3, the primary gasification gas composition is relatively concentrated, and it is convenient to gather free radicals to accelerate the reaction unit 23 to carry out concentrated high-intensity deep processing on it. After the material passes through the pyrolysis gasification unit (13) to complete the pyrolysis process, the residual carbon and residual ash enter the carbon conversion unit (15), and the mass contents of the residual carbon and residual ash are about 30% and 62% respectively.

在熔融单元17内,连续性地将灰分熔化成的稳固化的熔渣排走,灰分主要来自碳转化单元15,大约520kg/h,还包括预处理湿气中的灰分42,聚自由基加速反应单元23、合成气重整单元27和气体净化系统分离或捕捉的飞灰43,总量低于80kg/h。最终排出的熔渣约是进料体积的1/125。熔融单元17一般工作在微正压,这里使用高温等离子炬作高温热源,输入功率100~400kW,维持在1300~1600℃之间,在此高温下,残余灰分转化成稳固化的熔浆,经过加压急冷器20,喷水急冷,水量约为20吨/小时,循环使用。加压急冷器20的工作压力随熔融单元17调整,减少液位高度,液位保持不变。没有水汽返回熔融单元17。冷却的熔渣由熔渣输送设备21送出;高温气体经过固液分离装置16进入碳转化单元15,为微过氧状态,并为固液分离装置16持续提供热量,保证畅通。In the melting unit 17, the solidified slag formed by melting the ash is continuously discharged, the ash mainly comes from the carbon conversion unit 15, about 520kg/h, and also includes the ash 42 in the pretreatment moisture, and the accumulation of free radicals accelerates The total amount of the fly ash 43 separated or captured by the reaction unit 23, the syngas reforming unit 27 and the gas purification system is less than 80kg/h. The final discharged slag is about 1/125 of the feed volume. The melting unit 17 generally works under slightly positive pressure. Here, a high-temperature plasma torch is used as a high-temperature heat source, and the input power is 100-400kW, which is maintained at 1300-1600°C. The pressurized quencher 20 is quenched by spraying water, and the water volume is about 20 tons/hour, which is recycled. The working pressure of the pressurized quencher 20 is adjusted with the melting unit 17 to reduce the height of the liquid level and keep the liquid level constant. No water vapor returns to the melting unit 17 . The cooled slag is sent out by the slag conveying equipment 21; the high-temperature gas enters the carbon conversion unit 15 through the solid-liquid separation device 16, and is in a slightly peroxygenated state, and continuously provides heat for the solid-liquid separation device 16 to ensure smooth flow.

在聚自由基加速反应单元23对热解气化产物.初级气化合成气进行深度处理。聚自由基发生器22这里使用高温等离子炬(100~800kW)和氢氧燃烧器(100~600kW)两种自由基发生源的组合,氢氧燃烧器的氢气主要来自本系统成品合成气分离出来的氢气。高温等离子炬的核心工作温度可达6,000~10,000℃,氢氧燃烧器的核心工作温度也可达2,000℃以上,并提供大量的自由基到反应器内。热解气化产物.初级气化合成气在聚自由基加速反应单元23内接触到预热空气和大量活性自由基存在的高温反应环境,迅速升温至>1200℃反应温度。聚自由基加速反应器(23)克服现有技术的缺点,专门为焦油成分裂解的反应动力学参数设计,体积相对较小,能量集中,自由基浓度高,反应迅速,在较短时间内集中完成焦油的彻底裂解,并启动气化合成气的重整反应。通过高温等离子炬的能量、再循环的成品合成气40输入量控制反应器出口温度,始终大于1200℃。The pyrolysis gasification product and the primary gasification synthesis gas are subjected to advanced treatment in the accelerated reaction unit 23 of poly-radicals. Poly radical generator 22 here uses a combination of high-temperature plasma torch (100-800kW) and hydrogen-oxygen burner (100-600kW) two sources of free radical generation. The hydrogen in the hydrogen-oxygen burner is mainly separated from the finished synthesis gas of this system of hydrogen. The core operating temperature of the high-temperature plasma torch can reach 6,000-10,000°C, and the core operating temperature of the hydrogen-oxygen burner can reach above 2,000°C, and provide a large number of free radicals into the reactor. Pyrolysis and gasification products. Primary gasification synthesis gas is exposed to preheated air and a high-temperature reaction environment where a large number of active free radicals exist in the poly-radical acceleration reaction unit 23, and the temperature is rapidly raised to a reaction temperature of >1200°C. The poly radical accelerated reactor (23) overcomes the shortcomings of the prior art, and is specially designed for the reaction kinetic parameters of the decomposition of tar, with relatively small volume, concentrated energy, high free radical concentration, rapid reaction, and concentrated The complete pyrolysis of tar is completed, and the reforming reaction of gasified syngas is started. The outlet temperature of the reactor is controlled by the energy of the high-temperature plasma torch and the input amount of the recycled product synthesis gas 40, which is always greater than 1200°C.

高温等离子炬需要消耗一定的能量,包括在聚自由基加速反应单元23和熔融单元17,总共运行功率约为700kW。但是,由于减少了空气输入量~600kg/h,气化产物—合成气的热值提高,从3.9MJ/Nm3提高到4.3MJ/Nm3;维持聚自由基反应器高温需要牺牲少量的气化气热值,但是气相反应迅速,H2的含量高>19%,CO>17%,CH4<800ppm,无需额外的复杂催化裂解系统,焦油裂解彻底,测试<25mg/Nm3,经净化系统后可降至<9mg/Nm3;可适用于任何高效能的下游能源利用,例如,可带高效内燃机(发电效率>38%)、联合循环(发电效率>50%)甚至燃料电池(发电效率>65%),都远高于常规气化发电燃烧带动锅炉.汽轮机发电方式(发电效率约20%),不仅能够补偿能量消耗,还能达到更高的总体净发电效率。联合循环净发电效率为30%,高于使用常规气化技术的同等规模机组的净发电效率,一般在20%左右。The high-temperature plasma torch needs to consume a certain amount of energy, including the poly radical accelerated reaction unit 23 and the melting unit 17, with a total operating power of about 700kW. However, due to the reduction of air input to 600kg/h, the calorific value of the gasification product—synthesis gas increased from 3.9MJ/Nm 3 to 4.3MJ/Nm 3 ; maintaining the high temperature of the polyradical reactor requires sacrificing a small amount of gas Calorific value of gasification, but the gas phase reaction is rapid, the content of H2 is higher than 19%, CO>17%, CH4<800ppm, no additional complex catalytic cracking system is needed, tar cracking is thorough, the test is <25mg/Nm 3 , after the purification system It can be reduced to <9mg/Nm 3 ; it can be applied to any high-efficiency downstream energy utilization, for example, it can be equipped with high-efficiency internal combustion engines (power generation efficiency>38%), combined cycle (power generation efficiency>50%) and even fuel cells (power generation efficiency >65%), which are much higher than the conventional gasification power generation combustion-driven boiler and steam turbine power generation method (power generation efficiency is about 20%), which can not only compensate for energy consumption, but also achieve a higher overall net power generation efficiency. The combined cycle net power generation efficiency is 30%, which is higher than the net power generation efficiency of units of the same scale using conventional gasification technology, which is generally around 20%.

从合成气重整反应单元23出口的高温合成气,~10,000Nm3/h,温度大于1000℃,经过余热回收换热器28回收余热,冷却到约200℃,进入合成气净化系统31。合成气净化系统31约分离出的可回收的纯净水1000kg/h,同时分离出的有附加值的盐23kg/h和硫4.55kg/h等,生产出成品气化合成气~9,000kg/h。气化合成气带动燃气发电机组发电后,燃尽气体排放HCl<2mg/Nm3,SO2<4mg/Nm3,Hg<0.5ug/Nm3,欧盟气体排放标准,以上三项的限值为10mg/Nm3、50mg/Nm3和50ug/Nm3。优良的环保效果也随着高效的气化技术体现出来。The high-temperature synthesis gas exiting from the synthesis gas reforming reaction unit 23, ~10,000Nm 3 /h, with a temperature greater than 1000°C, passes through the waste heat recovery heat exchanger 28 to recover waste heat, cools down to about 200°C, and enters the synthesis gas purification system 31. Syngas purification system 31 can separate about 1,000kg/h of recyclable pure water, 23kg/h of value-added salt and 4.55kg/h of sulfur, etc., to produce a finished gasification synthesis gas of ~9,000kg/h . After the gasification synthesis gas drives the gas generator set to generate electricity, the exhaust gas emission HCl<2mg/Nm 3 , SO2<4mg/Nm 3 , Hg<0.5ug/Nm 3 , according to the EU gas emission standard, the limit of the above three items is 10mg /Nm 3 , 50mg/Nm 3 and 50ug/Nm 3 . The excellent environmental protection effect is also reflected with the efficient gasification technology.

实施例三:Embodiment three:

本发明配备高级气化控制系统,对气化各分步过程,各个互相联系的独立反应单元:预处理、热解、碳转化、灰熔融、聚自由基加速反应、合成气重整、余热利用,逐一精细控制并整合达到优化。针对生物质物料特性的复杂性,控制系统能够根据物料特性和实际工况自动优化运行参数。同时运行的还包括气化过程模拟器,拥有庞大的数以万计的各种类型的原料和相关的化学反应数据库。此模拟器的独特性能、预测功能与控制系统配合使用,。可以实现更高级、更精细、更全面的控制。The present invention is equipped with an advanced gasification control system, for each sub-step process of gasification, each interconnected independent reaction unit: pretreatment, pyrolysis, carbon conversion, ash melting, accelerated reaction of polyfree radicals, synthesis gas reforming, waste heat utilization , finely controlled and integrated one by one to achieve optimization. For the complexity of biomass material characteristics, the control system can automatically optimize operating parameters according to material characteristics and actual working conditions. Simultaneous operation also includes a gasification process simulator, which has a huge database of tens of thousands of various types of raw materials and related chemical reactions. The simulator's unique performance, predictive capabilities are used in conjunction with the control system. Higher-level, finer-grained, and more comprehensive control can be achieved.

主要气化过程控制点依次包括:预处理装置4出口气体的温度和湿度控制;热解气化单元13的出口的温度控制;碳转化单元15出口温度、气体成分和底部温度、氧量控制;熔融单元17运行温度控制;聚自由基加速反应单元23反应温度控制和合成气重整单元27反应温度、出口气体成分控制。The main gasification process control points include: the temperature and humidity control of the outlet gas of the pretreatment device 4; the temperature control of the outlet of the pyrolysis gasification unit 13; the control of the outlet temperature, gas composition, bottom temperature, and oxygen amount of the carbon conversion unit 15; The operation temperature control of the melting unit 17; the reaction temperature control of the poly radical accelerated reaction unit 23 and the control of the reaction temperature and outlet gas composition of the synthesis gas reforming unit 27.

主要气化过程控制步骤互相关联成一个优化的整体,包括:通过预处理控制物料干度,并将湿气导入碳转化单元15控制碳转化效率、速率和温度,通过物料干度、碳转化气体温度和热解气化单元13出口温度控制热解初级气化气品质,通过聚自由基加速反应单元23和合成气重整单元27出口温度控制来获得优化的气体产率和成分等。The main gasification process control steps are interrelated to form an optimized whole, including: controlling the dryness of the material through pretreatment, introducing moisture into the carbon conversion unit 15 to control the carbon conversion efficiency, rate and temperature, and controlling the carbon conversion efficiency, rate and temperature through the material dryness, carbon conversion gas The temperature and the outlet temperature of the pyrolysis gasification unit 13 control the quality of the pyrolysis primary gasification gas, and the optimized gas yield and composition are obtained through the control of the outlet temperature of the polymerization radical acceleration reaction unit 23 and the synthesis gas reforming unit 27 .

这些控制和其他相关控制,如压力、物料位置、风量、电量、液位以及高级计算机控制系统相结合,完成整合达到优化,最大化的提高整体生物质气化效率和资源化利用率。These controls are combined with other related controls, such as pressure, material position, air volume, electricity, liquid level, and advanced computer control systems, to complete integration and achieve optimization, and to maximize the overall biomass gasification efficiency and resource utilization.

Claims (12)

1. multilevel-control polyradical biomass-gasification energy regeneration system, it comprises: pyrolytic gasification unit (13), polyradical accelerated reaction unit (23), (27) three continuous unit of synthetic gas reformer unit, it is characterized in that: each unit is reaction chamber independently mutually, there is gas passage to connect, polyradical accelerated reaction unit (23) is positioned at pyrolytic gasification unit (13) afterwards, synthetic gas reformer unit (27) before, polyradical accelerated reaction unit (23) carries out advanced treatment to pyrolytic gasification product-elementary gasification gas, elementary gasification gas touches the pyroreaction environment that a large amount of living radicals exist at this, its function comprises thorough pyrolysis fuel oil and starts the synthetic gas reforming reaction that gasification gas is finished reforming reaction at reformer unit (27) subsequently.
2. multilevel-control polyradical biomass-gasification energy regeneration system, it comprises: pretreatment unit (4), pyrolytic gasification unit (13), carbon conversion unit (15), (17) four continuous unit of melt element, it is characterized in that: each unit is reaction chamber independently mutually, having solid to transmit passage connects, material is directly sent into pretreatment unit (4), and the moisture of pre-treatment drying process sucking-off is imported into carbon conversion reaction unit (15) and participates in carbon conversion reaction; The also exsiccant material that pyrolytic gasification unit (13) thermo-cracking and gasification are pretreated; After material was finished pyrogenic processes, carbon residue and residual ash content entered carbon conversion unit (15); Melt element (17) continuity ground changes into the molten slurry of steady solidified with residual ash and discharges; The high-temperature gas of melt element (17) enters carbon conversion unit (15), and the high-temperature gas that carbon conversion unit (15) produces enters pyrolytic gasification unit (13).
3. multilevel-control polyradical biomass-gasification energy regeneration system, it comprises each pretreatment unit that interknits (4), pyrolytic gasification unit (13), carbon conversion unit (15), melt element (17), polyradical accelerated reaction unit (23), synthetic gas reformer unit (27), it is characterized in that: each unit is reaction chamber independently mutually, and pretreatment unit (4) is separate with the pyrolytic gasification unit (13) of anaerobic; Polyradical accelerated reaction unit (23), its position are positioned at pyrolytic gasification unit (13) afterwards, and synthetic gas reformer unit (27) before; Carbon conversion unit (15) is positioned at pyrolytic gasification unit (13) afterwards, and melt element (17) before; Be connected by pyrolytic gasification unit (13) between carbon conversion unit (15) and the polyradical accelerated reaction unit (23), the moisture of deriving in pretreatment unit (4) drying process enters carbon conversion unit (15); Melt element (17) continuity ground changes into the molten slurry of steady solidified with residual ash and discharges; The high-temperature gas that carbon conversion unit (15) produces enters pyrolytic gasification unit (13); Polyradical accelerated reaction unit (23) carries out advanced treatment to pyrolytic gasification product-elementary gasification gas.
4. according to the multilevel-control polyradical biomass-gasification energy regeneration system described in claim 1 or 3, it comprises polyradical accelerated reaction unit (23), polyradical accelerated reaction unit (23) comprises reactor body, gas mixer and polyradical producer (22), polyradical producer (22) comprises the dissimilar generation sources that can produce free radical, difference according to the characteristic of processing material, corresponding various combination is used in free radical generation source, and for example the source takes place for certain or multiple free radical.
5. according to the multilevel-control polyradical biomass-gasification energy regeneration system described in claim 2 or 3, its pretreatment unit (4) adopts and totally-enclosedly integratedly carries out that particle is pulverized, transmitted, letter sorting, removes metal, drying, taste removal, explosion-proof, anti-leak processing etc.Comprise e Foerderanlage (1), feed mechanism (2), pretreatment unit material loading hermatic door (3) and blanking hermatic door (12), pretreatment unit (4) inside mainly comprises chopping mechanism (5), inner transport unit (6), external heat source is the steam source (7) of indirect heating material, the preheating Cryogenic air (8) of direct heating material, and other external heat sources (9), by external heat source and transport unit speed the temperature and humidity of exit gas is controlled, pretreated material enters pyrolytic gasification unit (13) by pretreatment unit blanking hermatic door (12), the moisture (50) that imports from the drying process of material pretreatment unit, after fly-ash separator (10) dedusting, be imported into carbon conversion unit (15) bottom, ash content (42) in the isolated pre-treatment moisture of moisture import system is admitted to melt element (17).
6. according to the multilevel-control polyradical biomass-gasification energy regeneration system described in claim 1 or 2 or 3, it comprises pyrolytic gasification unit (13), the also exsiccant material that thermo-cracking and gasification are pretreated, heat is from the reductibility high-temperature gas product of carbon conversion unit (15), realize complete Non-oxygen pyrolytic gasification, control the reaction member temperature out by material translational speed and external heat source (51), external heat source (51) comprises electrically heated or microwave heating etc.
7. according to the multilevel-control polyradical biomass-gasification energy regeneration system described in claim 2 or 3, it comprises carbon conversion unit (15), after material is finished pyrogenic processes, carbon residue and residual ash content enter carbon conversion unit (15), heat is from the gasification reaction of preheated air (46) and carbon residue, control reaction member temperature out and gaseous constituent with moisture (50) and after-flame gas (41) that the drying process of the material pretreatment unit of material pretreatment unit (4) imports, under complete reducing atmosphere, the gasification of finishing carbon residue transforms, after the softening or fusing of ash content, flow directly into the melt element (17) of connection, the high-temperature gas of gasification enters bottom, pyrolytic gasification unit (13), for pyrolytic process provides heat.
8. according to the multilevel-control polyradical biomass-gasification energy regeneration system described in claim 2 or 3, it comprises melt element (17), melt element (17) is accepted high temperature heat source (19), the heat that brings as high-temperature plasma or other burners, continuity ground changes into the molten slurry of steady solidified with residual ash, discharge through pressurization quencher (20), high-temperature gas passes equipment for separating liquid from solid (16) enters carbon conversion unit (15), and continue to provide heat for equipment for separating liquid from solid (16), guarantee unimpeded.
9. according to the multilevel-control polyradical biomass-gasification energy regeneration system described in claim 2 or 3 or 7, in its melt element (17), continuity ground is fused into the molten slurry of steady solidified with ash content and drains, ash content is not only from carbon conversion unit (15), comprise that also pretreatment unit (4) imports the ash content (42) in the pre-treatment moisture of carbon conversion unit (15), the flying dust (43) that polyradical accelerating reactor (23), synthetic gas reformer unit (27) separate with gas treating system and catch.
10. according to the multilevel-control polyradical biomass-gasification energy regeneration system described in claim 1 or 3 or 4, in polyradical accelerated reaction unit (23), finished product synthetic gas (40) input of energy, hydrogen (25), preheated air (49) or recirculation by polyradical producer (22) is controlled the reaction member temperature out.
11. according to the multilevel-control polyradical biomass-gasification energy regeneration system described in claim 1 or 3, in synthetic gas reformer unit (27), finish the reforming reaction of gasification synthetic gas, it comprises reactor body and gas mixer, finished product synthetic gas (40) with preheated air (49) and recirculation is controlled reaction member temperature out and gaseous constituent, high-temperature synthesis gas is through heat recovery heat exchanger (28) and synthetic gas cleaning system (31), behind dedusting, removing acid gas and the pollutent, become the finished product synthetic gas.
12. a kind of multilevel-control polyradical biomass-gasification energy regeneration system as claimed in claim 11, it is characterized in that: heat recovery heat exchanger (28) is with the waste heat recovery in the synthetic gas, conduct to 550 ~ 650 ℃ preheated air, send carbon conversion unit (15), melt element (17), polyradical accelerated reaction unit (23), synthetic gas reformer unit (27) and waste heat boiler (30) back to, the synthetic gas after the purification enters downstream application through suction fan (35) and gas-holder (36).
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