CN101518774B - Method and device for coating and curing ultraviolet curing coating - Google Patents

Method and device for coating and curing ultraviolet curing coating Download PDF

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Publication number
CN101518774B
CN101518774B CN2009101194198A CN200910119419A CN101518774B CN 101518774 B CN101518774 B CN 101518774B CN 2009101194198 A CN2009101194198 A CN 2009101194198A CN 200910119419 A CN200910119419 A CN 200910119419A CN 101518774 B CN101518774 B CN 101518774B
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pressure roller
coating
ultraviolet
hyaline membrane
roll
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CN2009101194198A
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CN101518774A (en
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刘希文
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QINHUANGDAO LOCWID NEW MATERIAL TECHNOLOGY CO., LTD.
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刘希文
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Abstract

The invention relates to a method and a device for coating and curing ultraviolet cured coating, in particular to a method and a device for coating and curing coating on the surface of an object with ultraviolet. The method comprises the following steps: an objected to be coated with ultraviolet cured coating on the surface is placed flat; the ultraviolet cured coating is coated on the surface of the object; the surface of an press roll passes by a transparent coating, and the press roll is cooperatively arranged above the object; the press roll shifts relative to the object, rotationally rolls, presses, spreads and evenly coats the ultraviolet cured coating, and conveys and coats the transparent coating on the surface of the object; the ultraviolet cured coating under the transparent coating is cured under the irradiation of an ultraviolet lamp with ultraviolet rays penetrating the transparent coating; and the transparent film is uncovered, with the result that the ultraviolet cured coating is cured on the surface of the object. The invention has the advantages of low manufacturing cost, high degree of finish, good effect, reliable running, easy operation, and the like.

Description

A kind of method of coating and curing ultraviolet curing coating and device
Affiliated technical field:
The present invention relates to a kind of method and device of coating and curing ultraviolet curing coating, particularly, need be coated with, solidify the method and the device of glazing with the solid coating of ultraviolet at body surface.
Background technology:
Body surface is cured glazing with the solid coating of ultraviolet, and application more and more wider also is developing direction.With the solid coating of ultraviolet, the process equipment that is coated with, solidifies glazing at body surface mainly contains: roller coating, showering, blade coating, four kinds of coating processes of spraying, solidifying all is through identical ultraviolet light irradiation, is the processing glazing face of accomplishing.Roller coating, showering, blade coating coating process, photocuring mainly is the glazing face after accomplishing, and fineness is not enough, and equipment investment is many, and the solid paint waste of ultraviolet is many, and processing cost is high.The surface smoothness of spraying coating process is also enough, but also is the liquid surface, and transparent optical brightness is also undesirable, and equipment investment is more, and the solid paint waste of ultraviolet is more serious, also needs the professional and technical personnel, and processing cost is higher.Above-mentioned process equipment is to body surface; After the solid coating coating of ultraviolet, all must the solid coating nature levelling of ultraviolet or this processing apparatus of heating levelling be solidified through ultraviolet light irradiation and accomplish; Present surface smoothness is just arranged; Comprehensive above four kinds of process equipments are less important on the ultraviolet photo-curing technology, and its main cause is the shortcomings and deficiencies that are on the coating process equipment.
Society requires increasingly high to material and cultural life, material is to high gradation, individualized development.Plate picture, wedding photography, cabinet plate, furniture-plates, door-plate, decorative board material etc.; Require fineness, transparent brightness higher, glittering and translucent Aero Glass arranged, be at the solid coating glazing face of ultraviolet; Various transparent grain patterns are arranged, and these all above-mentioned four kinds of process equipments can't realize.
Summary of the invention:
The object of the invention provides a kind of method and device of coating and curing ultraviolet curing coating, and cost is low, and is highly polished, effective, reliable, simple to operate, solves the problems referred to above that exist in the background technology.
Technical scheme of the present invention is:
The method of coating and curing ultraviolet curing coating comprises following processing step:
1. need the object of the solid coating glazing of ultraviolet to keep flat on the surface;
2. be coated with the solid coating of ultraviolet in needs glazing object surfaces;
3. walk around hyaline membrane on the pressure roller roll surface, the pressure roller coupling is arranged on the top that the surface needs the glazing object;
4. pressure roller and need to be subjected to displacement between the glazing object, pressure roller rotate roll extrusion, expansion, evenly are coated with the solid coating of ultraviolet, and carry hyaline membrane to cover simultaneously to need on the body surface of the solid coating glazing of ultraviolet;
5. see through the hyaline membrane irradiation with ultraviolet lamp, subhyaloid ultraviolet paint coatings is solidified;
6. open hyaline membrane, the solid paint solidification of ultraviolet is in object surfaces.
The method of the solid coating of coating ultraviolet is; Walk around hyaline membrane on the roll surface of pressure roller, hyaline membrane wraps up out the inferoanterior circular arc of pressure roller, optical surface on the object of the solid coating of circular arc that application is wrapped up out and existing ultraviolet; Parallel contact forms the roll compacting angle of coating; Pressure roller pressed hyaline membrane to rotate, and roll extrusion, launched, drives the discharge air, evenly was coated with the solid coating of ultraviolet; Pressure roller synchronous transport hyaline membrane covers on the coating of the solid coating of ultraviolet.
The device of the solid coating of coating ultraviolet comprises: the conjugant that platform or the platform that the glazing object is solidified in pressure roller, hyaline membrane, carrying and conveyer belt are installed mutually; The roll surface of pressure roller is walked around hyaline membrane, the pressure roller coupling is arranged on and carries the platform top of solidifying the glazing object,
The method of the solid coating of said coating ultraviolet; It is characterized in that carrying the conjugant that the platform that solidifies the glazing object or platform and conveyer belt are installed mutually; Platform or conveyer belt widthwise edges upper surface; Nylon adherent buckle is set, and the nylon adherent buckle that matches is arranged on corresponding hyaline membrane one side, and nylon adherent buckle is depressed bonding automatically in adding of pressure roller.
A kind of device of coating and curing ultraviolet curing coating comprises:
Form by the stretch tight apparatus for coating, ultraviolet lamp box light curring unit, nylon adherent buckle, frame etc. of flat-bed machine structure, the solid coating of ultraviolet of the linear motion device that carries the glazing object, hyaline membrane tension; The apparatus for coating coupling of the solid coating of ultraviolet is arranged on carries the platform top of solidifying the glazing object, and ultraviolet lamp box light curring unit coupling is arranged on, and hyaline membrane covers the object top work that is coated with the solid coating of ultraviolet.
A kind of device concrete structure of coating and curing ultraviolet curing coating is:
Mounting platform on the frame is installed linear motion device on the platform, constitute the platform linear motion device that carrying needs the solid paint solidification glazing object of ultraviolet; Walk around on the roll surface of pressure roller and each deflector roll hyaline membrane is set, coupling spring, roller frame stretch tight hyaline membrane appropriateness tension in advance and put down on each roll surface, constitute hyaline membrane and strain the flat-bed machine structure that stretches tight; Walk around hyaline membrane on the roll surface of pressure roller; Hyaline membrane wraps up out the inferoanterior circular arc of pressure roller, the body surface of the solid coating of circular arc that application is wrapped up out and existing ultraviolet, and parallel contact forms the roll compacting angle of coating; Pressure roller pressed hyaline membrane to rotate coating, was apparatus for coating; Apparatus for coating and hyaline membrane are strained the flat-bed machine structure that stretches tight, and coupling sprocket wheel, chain flexible driving are connected, and constitute a whole interlinked mechanism; Whole linkage setting is installed in; Carrying needs the top of the linear motion device of the solid paint solidification glazing object platform of ultraviolet, and the sprocket wheel of coupling, chain connect power source, constitutes the coating of pressure roller overlay film; The synchronous transport hyaline membrane covers the solid paint coatings of ultraviolet, solidifies and a whole linkage of taking off film; The ultraviolet lamp box coupling is arranged on, and hyaline membrane covers the object top work that is coated with the solid coating of ultraviolet.
The linear motion device of described carrying glazing object for the linear slide bearing unit combination of linear slide optical axis coupling is installed on the platform, is perhaps installed the conveying frame and the conveyer belt roller of straight-line conveyer belt coupling on the platform.
Said pressure roller is the pressure roller of circle roller shape, and roll surface is more than or equal to the width of hyaline membrane and the width of the last optical surface of coating and curing ultraviolet curing coating object of wanting; The material of pressure roller is arbitrarily.
Said hyaline membrane is the ability transmitted light, can see through the film of ultraviolet light material, and there is certain fineness on the surface, can be provided with lines, pattern mold film, and this pattern is passed through the solid coating of ultraviolet, and being solidificated in needs the glazing object surfaces.
Walk around hyaline membrane on the roll surface of described pressure roller, the hyaline membrane of walking around on the roll surface is one piece hyaline membrane or endless belt formula hyaline membrane.
The described hyaline membrane tension flat-bed machine structure that stretches tight is by pressure roller, deflector roll, preceding deflector roll, back deflector roll, pressing plate, connecting plate, stay cord, or pressure roller, deflector roll, preceding deflector roll, back deflector roll, perhaps has pressure roller, two rollers of deflector roll at least; Spring, roller frame through coupling; Stretch tight hyaline membrane appropriateness tension and put down on each roll surface; Make hyaline membrane before work with work in all appropriateness tension in advance stretch tight flat; Sprocket wheel, chain and other device interlock through coupling guarantee this device realization coating and synchronous transport hyaline membrane, cover the operate as normal on the solid coating of ultraviolet.
Said ultraviolet is the apparatus for coating of coating admittedly, comprises the platform or the conveyer belt of pressure roller, hyaline membrane, nylon adherent buckle, carrying glazing object; Walk around hyaline membrane on the roll surface of pressure roller, be arranged on the platform of carrying glazing object or the top of conveyer belt; The edge upper surface of the width of platform or conveyer belt is provided with the half the of nylon adherent buckle, and second half of nylon adherent buckle is arranged on corresponding hyaline membrane widthwise edges, is the roll surface that hyaline membrane is walked around pressure roller; Hyaline membrane wraps up out the inferoanterior circular arc of pressure roller; Depress in the weight of roller and the pressurization and the adding of lifting device of pressure roller, the body surface of the solid coating of circular arc that application is wrapped up out and existing ultraviolet, parallel contact forms the roll compacting angle of coating; Pressure roller pressed hyaline membrane on object, to rotate to advance; Or the pressure roller article for rotation advances, and roll extrusion, launches, drives the discharge air, evenly is coated with the solid coating of ultraviolet.
The apparatus for coating of the solid coating of said ultraviolet, the mode of the application of apparatus for coating are that the object that the surface needs to solidify glazing is fixed on a place; Walk around hyaline membrane on the roll surface of pressure roller, before optical surface rolled row on object, overlay film roll extrusion coating ultraviolet is coating admittedly; Or walk around endless belt type hyaline membrane on the roll surface of pressure roller, pressure roller is fixed on place rotation, drives hyaline membrane and rotates together; The needs of object solidify upward, and optical surface passes through under the pressure roller film; The glazing object moves ahead for motion, the solid coating of overlay film roll extrusion coating ultraviolet, and glazing object and hyaline membrane are equidirectional, synchronous, the speed motion is advanced together.
Described nylon adherent buckle is arranged on the two edges upper surface of platform or conveyer belt width; The half the of nylon adherent buckle is set separately; Second half nylon adherent buckle that matches is arranged on corresponding hyaline membrane one side, also with regard to the surface, two edges of hyaline membrane width, towards the surface of object glazing face; In the solid coating of pressure roller overlay film roll extrusion coating ultraviolet, make nylon adherent buckle bonding automatically, draw back nylon adherent buckle again automatically taking off film; Because the surface needs the thickness of the solid paint solidification glazing object of ultraviolet different, is installed on below platform or conveyer belt half nylon adherent buckle simultaneously, cushioning appends thickness; Or according to the thin and thick of hyaline membrane, the needs of using strong condition are not provided with nylon adherent buckle.
Ultraviolet lamp is installed in the described ultraviolet lamp box light curring unit, ultraviolet lamp box, is mobile working formula ultraviolet lamp box on the trapped orbit or steady job formula ultraviolet lamp box; The ultraviolet lamp box coupling is arranged on, and hyaline membrane covers the object top work that is coated with the solid coating of ultraviolet.See through the hyaline membrane irradiation with ultraviolet lamp, subhyaloid ultraviolet paint coatings is solidified.
Described hyaline membrane is coated with the curing that covers the solid coating of ultraviolet and uses part to strain flat the constituting of stretching tight:
Length direction is pushed down an end limit or the deflector roll of hyaline membrane and is held on one side by the hyaline membrane pressing plate that: platform upper surface one end is provided with, and another side is held by pressure roller; Width is provided with the half the of nylon adherent buckle separately by: the both sides of hyaline membrane width, and second half of nylon adherent buckle is arranged on the both sides of corresponding platform or the both sides of conveyer belt separately, realizes hyaline membrane four limits, stretches tight flat from the four direction tension.
The principle of the invention and the course of work:
The surface needs the object of the solid paint solidification glazing of ultraviolet to lie on the platform or on the conveyer belt, on needs glazing body surface, splashes in advance or other method simply scribbles the solid coating of ultraviolet; This device mainly is to use pressure roller to combine with hyaline membrane, and hyaline membrane is walked around the roll surface of pressure roller and the roll surface of other deflector roll, through the spring tension flat hyaline membrane that stretches tight, make hyaline membrane before work or in working all in advance appropriateness even up and tighten hyaline membrane; Be connected by sprocket wheel, chain flexible driving, a whole linkage of formation, hyaline membrane wraps up out the inferoanterior circular arc of pressure roller; Depress in the weight of roller and the pressurization and the adding of lifting device of pressure roller, optical surface on the object of the solid coating of circular arc that application is wrapped up out and existing ultraviolet, parallel contact forms the roll compacting angle of coating; Pressure roller pressed hyaline membrane to rotate, and roll extrusion, launched, drives the discharge air, evenly was coated with the solid coating of ultraviolet; Whole linkage is synchronous transport again; Appropriateness is strained the flat hyaline membrane that stretches tight, draws the shop to cover on the solid coating of coated ultraviolet, and nylon adherent buckle is bonding automatically under the roll extrusion of pressure roller simultaneously; Draw the shop hyaline membrane to cover whole object glazing face or partly covering until pressure roller; On demand speed is advanced then, and the ultraviolet that sends through ultraviolet lamp sees through hyaline membrane, shines subhyaloid ultraviolet paint coatings and makes it to solidify; Through whole linkage; The pressure roller backscrolling open hyaline membrane simultaneously nylon adherent buckle also draw back automatically, or object continues to advance, through deflector roll open hyaline membrane simultaneously nylon adherent buckle also draw back automatically; Hyaline membrane is broken away from, just accomplished the work with the solid coating glazing of ultraviolet of body surface.
The invention has the beneficial effects as follows:
1, the product that processes of the present invention, ultraviolet photo-curing coating glazing body surface does not have uneven phenomenon; Whole glazing face is an integral level minute surface; Bright bright, glittering and translucent Aero Glass is arranged, coating density height, smooth fineness, bright transparency etc.; The whole light effect of going up all is superior to spraying, roller coat, showering, blade coating etc., has goose pimples or uneven phenomenon anything but.
2, because processing technology of the present invention, be to lean on the hyaline membrane surface smoothness, long roll surface large pressuring roller is coated with, and predictablely flattens, the compacting ultraviolet is consolidated coating.Behind the ultraviolet photo-curing, the fineness on hyaline membrane surface is exactly the fineness of optical surface on the object, and can use the glazing face that mold membrane processes various grain patterns on demand; The peculiar technology that this device forms is to be, known in advance have a reliable apparatus, visible hyaline membrane surface smoothness or grain pattern, do object glazing face fineness or lines, sculpture, chisel and carve depiction.This is that other device technique all can't be realized.
3, the various parts of the present invention constitute simple, cost is low, practical, dependable performance, easy support certificate simple to operate, and the operator is not needed professional technique.
4, use processing object glazing face of the present invention, all will save ultraviolet photo-curing coating than spraying, roller coat, showering, blade coating etc., less equipment investment, processing cost is little.
5, use the solid coating glazing face qualification rate height of ultraviolet of processing object of the present invention.The present invention can see through hyaline membrane at any time and observe in process, sees intuitively whether other problem existence such as bubble are arranged.If have bubble or other problem to exist, after be coated with midway or all, do not have ultraviolet light modulation curing before; Rotate handwheel or counter-rotating and start motor, pulling pressure roller and hyaline membrane move to rollback and return, after discharging bubble or having solved other problem; Again roll extrusion coating or spill the solid coating of ultraviolet again and advance the roll extrusion coating; Until not having bubble or other problem, qualified till, be finished product through ultraviolet photo-curing.
Description of drawings:
Accompanying drawing 1 is operation principle sketch map of the present invention
Accompanying drawing 2 is the embodiment of the invention one an overall structure side schematic view
Accompanying drawing 3 is the embodiment of the invention one an overall structure front schematic view
Accompanying drawing 4 is the embodiment of the invention two overall structure side schematic views
Accompanying drawing 5 is the embodiment of the invention two overall structure front schematic view
Accompanying drawing 6 is the embodiment of the invention three overall structure side schematic views
Accompanying drawing 7 is the embodiment of the invention three overall structure front schematic view
Among the figure: pressure roller 1, hyaline membrane 2, platform 3, surface need to solidify glazing object 4, ultraviolet photo-curing coating 5, need to solidify glazing object surfaces 6, straight line optical axis 7, linear bearing 8, roller frame 9, bearing 10, pressurization and lifting device 11, preceding deflector roll 12, back deflector roll frame 13, after deflector roll 14, deflector roll 15, pressing plate 16, plate washer 17, connecting plate 18, sprocket shaft 19, sprocket wheel 20, chain 21, handwheel 22, nylon adherent buckle 23, stay cord 24, spring 25, planker 26, frame 27, crossbeam 28, track 29, ultraviolet lamp box 30, power supply distribution box 31, adjustable base anchor 32, electric control operation box 33, conveyer belt frame 34, conveyer belt 35, conveyer belt roller 36, support 37, gear-box 38, buncher 39, scraper plate 40, expansion link 41, slide bar 42, sliding sleeve 43.
The specific embodiment:
Below in conjunction with accompanying drawing, further specify the present invention through embodiment.
The embodiment of the invention one:
With reference to accompanying drawing 1, Fig. 2, Fig. 3, frame is installed adjustable base anchor 32 for 27 times, and mounting platform 3 on the frame 27; Reconciled the level of platform 3 with adjustable base anchor 32,, installed one separately with the both sides vertical plane of land lengths 3 directions; 7, two straight line optical axises 7 of straight line optical axis parallel to each other are parallel to platform 27 upper surfaces again, and coupling is installed linear bearing 8 separately; Two linear bearings 8 form mutually installs roller frame 9 on the parallel corresponding form; Pressure rollers 1 are installed in the roller frame 9, and 1 two ends of pressure roller are mated separately to install and pressure roller 1 pressurization is installed on identical roller bearing 10, two roller bearings 10 is separately combined with roller frame 9 with lifting device 11; Constitute pressure roller 1 lower roll surface circular arc and the parallel contact of platform 3 upper surfaces, pressure roller 1 central axis all is vertical with platform 3 length line, two parallel straight line optical axis 7 center lines; Pressure roller 1 rolls at platform 3 upper surfaces and advances, with two linear bearings 8 that pressure roller 1 connects as one, parallel sliding on straight line optical axis 8.
The both sides vertical plane of platform 3 widths is installed one separately, sprocket shaft 19 parallel to each other; Two sprocket shafts 19 are all installed separately, pitch, two sprocket wheels 20 that the number of teeth is identical, and the sprocket shaft 19 of long body is a line shaft, axle head is installed a handwheel 22 or powered drive wheel; 7, four the axle head directions of two straight line optical axises that constitute the two sides of platform 3 length directions all have a sprocket wheel 20 in addition; Four pitch of chain wheel, the number of teeth are all identical, and two sprocket wheels 20 at every straight line optical axis 7 two ends and the linear bearing on this straight line optical axis 78 are the straight line linkage of one group of flexible driving; Two chain 21 equal in length of coupling sprocket wheel 20; Every chain 21 is around two sprocket wheels 20 of straight line optical axis 7 two axial ends, on two of chain 21 and this straight line optical axis 7, linear bearing 8 two sides are connected; Around linear chain bar 21, corresponding is down around linear chain bar 21 for last; Two groups of straight line interlinked mechanisms following to linear chain bar 21, at the same chain pitch place of needs, it is parallel side by side that 26, two plankers of a planker 26 are installed separately.Or two groups of straight line interlinked mechanisms is following to the linear chain bar, at the same chain pitch place of needs, a planker 26 is installed jointly, and planker 26 passes through below platform 3.
Constituting the straight line interlinked mechanism of the two groups of flexible driving in platform two sides, is a whole rectilinear motion linkage.Rotate handwheel 22 or under dynamic power machine drives; Platform 3 length direction two sides, the 21 parallel pullings simultaneously of the chain of two groups of flexible driving interlinked mechanisms, two linear bearing 8 synchronous same-speeds motions on two straight line optical axises 7; Make pressure roller 1 at platform 3 upper surfaces; Pass through, advance or retreat, the parallel rolling work of advancing.Constituting carrying needs the linear motion device of the solid paint solidification glazing object platform of ultraviolet.
One end of platform 3 dynamic sprocket shafts 19, the edge of upper surface is provided with the baffle plate 17 that solidifies glazing object 4; Platform 3 other ends, the edge of upper surface is provided with hyaline membrane 2 one end limit pressing plates 16; The preceding deflector roll 12 of hyaline membrane is installed in roller frame 9 tops, and frame 27 1 ends are installed hyaline membrane roller frame 13, and hyaline membrane deflector roll 15 is installed on the roller frame 13; Deflector roll 14 behind the hyaline membrane deflector roll 15 tops installation hyaline membrane, the central axis of three deflector rolls of hyaline membrane 2 and the central axis of pressure roller 1 are all parallel to each other; Platform 3 width both sides of the edge upper surfaces, also just the surface needs to solidify beyond the both sides of the edge of glazing object 4 (as: plate shaped Furniture panels), and the half the of nylon adherent buckle 23 respectively is set, and second half is arranged on corresponding hyaline membrane 2 one sides; Also with regard to the two edges of hyaline membrane 2 width, towards the surface 6 of object glazing face; Or, press hyaline membrane 2 thin and thicks, material according to application need, and the different needs of application feature, the surface of platform 3, the surface of hyaline membrane 2 is not provided with nylon adherent buckle 23.
Hyaline membrane 2 with the structure of other mechanism is:
The hyaline membrane pressing plate 16 that platform 3 upper surfaces one end is provided with is pushed down an end limit of hyaline membrane 2, walks around the roll surface of pressure roller 1 from the inferoanterior of pressure roller 1; One of nylon adherent buckle 23 is set faces down, the another side that does not have nylon adherent buckle 23 is towards roll surface, the roll surface of hyaline membrane deflector roll 12 before walking around hyaline membrane; Walk around the roll surface of deflector roll 14 behind the hyaline membrane, walk around the roll surface of hyaline membrane deflector roll 15 after, Yi Bian the other end limit of hyaline membrane 2 is connected with connecting plate 18; The another side of connecting plate 18 is connected with 24 1 isometric of two stay cords; Article two, the other end of stay cord 24 is connected with separately back-moving spring 25 1 ends, and the other end of two back-moving springs 25 is separately with corresponding, platform 3 width two sides; Two groups of flexible driving straight line interlinked mechanisms following around on the linear chain bar 21, the planker of installing separately 26 is connected; Stay cord 24 below platform 3 or both sides pass through, by two back-moving springs, 25 parallel tension hyaline membranes 2, on tight each roll surface that is looped around pressure roller 1, preceding deflector roll 12, back deflector roll 14, deflector roll 15, constitute the hyaline membrane tension flat-bed machine structure that stretches tight.
Two groups of straight line interlinked mechanisms of pressure roller 1 and platform 3 two sides; Article two, go up and be connected around linear chain bar 21; Two groups of straight line interlinked mechanisms of hyaline membrane 2 and platform 3 two sides, be connected around linear chain bar 21 under two, constitute pressure roller 1 and hyaline membrane 2 one whole linear motion devices; Rotate all rotations simultaneously of two sprocket wheels 20 on two sprocket wheels 20 and the driven shaft on handwheel 22 driving shafts, drive two groups of interlinked mechanisms, go up around the linear chain bar with down, do reciprocal opposite-oriented movement relatively around the linear chain bar; Go up and travel forward around the linear chain bar; Tension and compression roller 1 parallel rolling advances, and roll extrusion hyaline membrane 2 overlay films move around the linear chain bar down relatively in the opposite direction; The parallel while carries with speed and goes; The appropriateness tension flat hyaline membrane 2 that stretches tight is processes of synchronous transport hyaline membrane 2, has constituted to walk around hyaline membrane on the roll surface of pressure roller and be arranged on to carry and solidify the top of going up object.Ultraviolet lamp light transmission hyaline membrane is after the solid dope layer of irradiation ultraviolet radiation light solidifies.Reversing handle 22 is gone up and to be moved backward around the linear chain bar, tension and compression roller 1 drive hyaline membrane 2 parallel retreat to roll take off film, down around the relatively still motion in the opposite direction of linear chain bar, retract the appropriateness tension flat hyaline membrane 2 that stretches tight with speed simultaneously, be the process that reclaims hyaline membrane 2.Realize pressure roller 1 coating synchronous transport overlay film, solidify the back and take off film with pressure roller 1 synchronous the recovery.Constitute whole hyaline membrane; Before the work and in the work; All appropriateness tension is in advance stretched tight flatly again with the pressure roller rolling synchronous transport hyaline membrane that advances, and after coating was solidified under the film, pressure roller rolled and retreats and reclaim synchronously and open hyaline membrane; Guarantee to take off film work synchronously after whole coating solidification equipment can normally be coated with synchronous overlay film and solidify, constitute a whole interlinked mechanism.
Hyaline membrane 2 covers and is coated with four limits that ultraviolet paint solidification uses part, and four direction is strained the flat setting of stretching tight:
One end top surface edge of platform 3 length directions; Hyaline membrane front end fixation clip 16 is set, is fixed front end one side of hyaline membrane 2, rolling at pressure roller 1 is coated with the covering of Bradley shop with hyaline membrane 2; The pulling force of back-moving spring during the solid coating 5 of the ultraviolet of optical surface and in advance on the object; Can strain the length direction of the flat hyaline membrane 2 that stretches tight, compacting prevents that air from getting into, and effectively guarantees whole device work; Platform 3 width two edges upper surfaces also need solidify beyond glazing object 4 both sides with regard to plate shaped surface, and the half the of nylon adherent buckle 23 respectively is set, and second half is arranged on corresponding hyaline membrane 2 one sides; Also with regard to the two edges of hyaline membrane 2 width, towards the surface 6 of solidifying object glazing face; Roll at pressure roller 1 like this and advance; When being coated with Bradley shop and covering the solid coating of ultraviolet 5 with hyaline membrane 2 roll extrusion; Use the pressure of pressure roller 1 again; Make 23 liang of nylon adherent buckles semi-automatic bonding, make the hyaline membrane 2 that draws the shop to cover solid coating 5 coatings of ultraviolet, prevent that in width tension, flat, the compacting of stretching tight air from getting into; Shining fully through ultraviolet light, after the solid coating of ultraviolet was solidified into the glazing face, it is moving to rollback that pressure roller 1 reduces pressure, and pulling is opened when reclaiming hyaline membrane 2, makes 23 liang of semi-automatic drawing back of nylon adherent buckle again; Width is hyaline membrane 2 width both sides of the edge; Surface towards solidifying object glazing surface 6 is provided with nylon adherent buckle 23 and realizes, length direction is that an end of platform 3 length directions is provided with hyaline membrane 2 one end limit fixation clips 16; Be fixed hyaline membrane 2 length directions one end limit; Hyaline membrane 2 is walked around lower roll surface before the pressure roller 1, and with the pulling force of back-moving spring in advance, straining stretches tight had put down the other end limit of hyaline membrane 2 length directions when pressure roller 1 roll extrusion drew shop hyaline membrane 2 to cover the solid coating of coating ultraviolets 5; The hyaline membrane 2 that makes coating cover the solid coating 5 of ultraviolet is set like this, has just realized stretching tight flat from the four direction tension.Wrap up out pressure roller 1 inferoanterior roll surface circular arc with hyaline membrane 2; In the weight of pressure roller 1 and the downward pressurization of pressure roller 1 pressure and lifting device 11; Surface at the need glazing of plate shaped object; Splash in advance 5 or in advance alternate manner simply scribble the solid coating of ultraviolet, rotate handwheel 22 or power variable-speed motor 39 drives down, the operation of whole interlinked mechanism; Pressure roller was pressed hyaline membrane; Circular arc and plate shaped roll compacting angle rolling of going up optical surface formation through hyaline membrane 2 wraps up out are advanced, and roll extrusion launches even coating ultraviolet coating 5 admittedly, drives the discharge air simultaneously; Find has bubble to exist midway; But reversing handle 22 is return pressure roller 1, and a little spills the solid coating 5 of ultraviolet again, rotates handwheel 22 and advances; Coating is flattened evenly, launch the coating compacting and do not have bubble to exist, draw the shop hyaline membrane to cover the solid coating of coated ultraviolet, be the apparatus for coating of the solid coating of this device ultraviolet.
Frame 27 1 end set inside power supply distribution boxs 31; Beyond platform 3 both sides above the frame 27 two, two crossbeams 28 parallel to each other are installed, installations above the crossbeam 28; The track 29 that portable ultraviolet lamp box 30 work of going are used; On two tracks 29 on two crossbeams parallel to each other 28, installation and moving formula ultraviolet lamp box 30, the roller that is complementary with track 29 is installed at the inner two ends of lamp box; Portable ultraviolet lamp box 30 moves the work of going on track 29, accomplish the work of the solid paint coatings of the subhyaloid ultraviolet of irradiation.Constitute the coating of pressure roller overlay film, the synchronous transport hyaline membrane covers the solid paint coatings of ultraviolet, solidifies and a whole linkage of taking off film.
Present embodiment one is the single transparent film; The pressure roller synchronous transport coating overlay film that advances that rolls solidifies the back pressure roller and rolls to retreat and open reclamation film synchronously, and the overlay film coating is midway or after the overlay film coating; Before the photocuring; Can make things convenient for phase examining intuitively to look into whether to have problem, pressure roller to return the solid coating of ultraviolet of splashing to be coated with again, until qualified.Intermittent duty is suitable for especially big area, heavy weight object, the solid paint solidification glazing of coating ultraviolet.
The embodiment of the invention two:
With reference to accompanying drawing 1, Fig. 4, Fig. 5, present embodiment is to use: formations such as platform, straight-line conveyer belt, pressure roller, deflector roll, preceding deflector roll, back deflector roll, endless belt type hyaline membrane, spring, roller frame, frame, nylon adherent buckle, moment distribution gear case, sprocket wheel, chain, scraper plate.Structure is that power supply distribution box 31 and electric operation box 33 are installed in the frame 27.Frame is installed adjustable base anchor 32 for 27 times, and mounting platform 3 on the frame 27, has reconciled the level of platform 3 with adjustable base anchor 32.The both sides vertical plane of platform 3 length directions is installed conveyer belt frame 34, conveyer belt frame 34 two ends; It also is the two ends vertical plane of platform 3; 36 two ends of 36, two conveyer belt rollers of conveyer belt roller of one are installed separately, mate the bearing installation that combines with conveyer belt frame 34 separately.Wherein a conveyer belt roller 36 is a live roll, and axle head is installed a sprocket wheel 20, and another conveyer belt roller 36 is a driven voller, and two axial ends is provided with conveyer belt 35 tensioning apparatus.Two conveyer belt roller 36 diameters, roll surface are all identical, and central axis is parallel to each other, around endless belt shape conveyer belt 35 is installed.Conveyer belt 35 belt passing round of reaching the standard grade, lower surface are close to platform 3 upper surfaces through being linear running, make platform 3 smooth bright and clean upper surfaces, and thick conveyer belt 35 upper surfaces of holder equality, conveyer belt 35 belt passing round that rolls off the production line passes through below platform 3.Conveyer belt 35 outer surfaces that power conveyer belt roller 36 drives are provided with cleaning balde 40 and are installed on the frame, and the carrying that constitutes an overall flexibility transmission needs the linear motion device of the solid paint solidification glazing object platform of ultraviolet.
The both sides vertical plane of the two ends length direction of platform 3 is installed between 9, two roller framves 9 of an identical roller frame separately, and using two supports parallel to each other 37 to be connected is an integral body.A roller frame wherein is that pressure roller is installed in the preliminary roller frame 9, is the front of this device.Another roller frame is in the back roller frame 9 deflector roll to be installed, and is the back of this device.
The identical bearing 10 of installation is mated at 1 two ends of pressure roller separately, and pressure roller is a driven pulley, and wherein an axle head is installed a sprocket wheel, installs separately on the pressure roller two bearings 10, and pressure roller 1 pressurization combines with roller frame 9 with lifting device 11.
The identical bearing 10 of installation is mated at 15 two ends of deflector roll separately, and deflector roll is a live roll, and an axle head is installed two sprocket wheels 20, installs separately on the deflector roll two bearings 10, and deflector roll 1 pressurization combines with roller frame 9 with lifting device 11.
Pressure roller 1 and deflector roll 15 diameters, roll surface are all identical, the sprocket wheel 20 of deflector roll 15 axle heads and the sprocket wheel 20 of pressure roller 1 axle head, and a wherein sprocket wheel of deflector roll 15 axle heads and the sprocket wheel of pressure roller axle head, coupling is a flexible driving around installation one chain 21.
Pressure roller 1, deflector roll 15 and two conveyer belt roller 36 diameters equate that all four roller central axis are all parallel to each other; Whole pitch of chain wheel number of teeth diameters of being installed are all identical, constitute pressure roller 1 lower roll surface circular arc and deflector roll 15 lower roll surface circular arcs, the parallel contact of all passing through with the platform upper surface of conveyer belt upper surface,
Back deflector roll 14 is installed in back roller frame 9 deflector rolls 15 tops, and deflector roll 12 before install preliminary roller frame 9 pressure rollers 1 top on the bearing box of 12 two axle heads of preceding deflector roll and between the roller frame, is installed two endless belt type hyaline membranes 2 tight spring 25 of horizontal drawing that stretches tight.The central axis of preceding deflector roll 12, back deflector roll 14 and deflector roll 12,1 four rollers of pressure roller is all parallel to each other.
Endless belt type hyaline membrane 2 is around being arranged on pressure roller, deflector roll, back deflector roll, each roll surface of preceding deflector roll.Endless belt type hyaline membrane is by on two axle end bearing boxes of preceding deflector roll and two springs installing between the roller frame, and through the roll surface of preceding deflector roll, tensioning ring banding pattern hyaline membrane is tight on each roll surface, the transparent tension that constitutes this device flat-bed machine structure that stretches tight.Endless belt type hyaline membrane wraps up out pressure roller 1 inferoanterior circular arc, 15 times rear circular arcs of deflector roll.Circular arc place, 15 times rears of deflector roll is provided with, and endless belt type hyaline membrane outer surface cleaning balde 40 is installed on the roller frame.
Adjust pressure roller 1 and deflector roll 15 pressurization and lifting device 11 separately, the parallel contact of following circular arc ability of pressure roller 1 that endless belt type hyaline membrane 2 wraps up out and deflector roll 15, two rollers, conveyer belt 35 upper surfaces above the platform.Hyaline membrane wraps up out the apparatus for coating of the inferoanterior circular arc of pressure roller for the solid coating of this device ultraviolet; 15 times circular arcs of 1 time circular arc to deflector roll of pressure roller, parallel being close on conveyer belt 35 upper surfaces of hyaline membrane 2 lower surfaces ability; The roll surface that constitutes pressure roller is walked around the apparatus for coating and the synchronous transport overlay film of hyaline membrane, is arranged on the top that carrying needs the linear motion device of the solid paint solidification glazing object platform of ultraviolet.
Conveyer belt 35 whole outer around face, the half the of nylon adherent buckle 23 installed at place, the two edges of width separately.Second half of nylon adherent buckle 23, it is whole outer around face to be installed in corresponding endless belt type hyaline membrane 2, place, the two edges of width.
Near deflector roll 15 places, ultraviolet lamp box 30 is set between pressure roller 1 and the deflector roll 15, ultraviolet lamp is installed in the case, ultraviolet lamp box 30 is installed between the parallel two stands 37 that connects two roller framves 9.Be steady job formula ultraviolet lamp box, 30 times light mouths of ultraviolet lamp box are arranged at, and are tight on the hyaline membrane 2 of pressure roller 1 lower roll surface to deflector roll 15 lower roll surfaces.
On conveyer belt frame 34 1 sides, a moment distribution gear case 38 is installed, gear type moment distributor box 38 is one side wherein, and a line shaft is arranged, and coupling is installed a buncher 39.Corresponding another side has two identical output shafts up and down, installs jointly on two axles up and down, and the pitch of 20, two sprocket wheels 20 of two sprocket wheels that pitch number of teeth diameter is identical sprocket wheel 20 pitches with the axle head of deflector roll 15, pressure roller 1, conveyer belt live roll 36 again is identical.It is flexible driving that another sprocket wheel 20 couplings of the last output shaft sprocket wheel 20 of gear-box and deflector roll 15 are installed a chain 21; Sprocket wheel 20 couplings of the following output shaft sprocket wheel 20 of gear-box 38 and the live roll axle head of conveyer belt are installed a chain 21 flexible driving; Constitute the coating of pressure roller overlay film; The synchronous transport hyaline membrane covers the solid paint coatings of ultraviolet, solidifies a whole linkage of taking off film with deflector roll synchronously.
Moment distribution gear case concrete structure and function are:
In the moment distribution gear case 38 be modulus, the diameter number of teeth etc., identical two gears of various data size; Two gears are mutually meshing, are a pair roller rotating mechanism, and two gears one side outside case all has output shaft; Two identical sprocket wheels of common installation; The outer another side of corresponding case has only an output shaft, and buncher 39 is installed.Finally the function of formation is: buncher 39 rotations, two gears in the driven gear case are fast together simultaneously to the commentaries on classics of rolling spin.Last axle sprocket wheel 20 is simultaneously with the moving deflector roll 15 of speed belt, and deflector roll 15 is simultaneously with 1 rotation of speed belt dynamic pressure roller and 2 runnings of whole endless belt type hyaline membrane, and lower shaft sprocket wheel 20 is simultaneously with moving conveyer belt 35 live rolls rotation of speed belt and 35 runnings of whole conveyer belt.Finally make on the platform 3 conveyer belt 35 upper surfaces be close to endless belt type hyaline membrane 2 lower surfaces, can be equidirectional, do rectilinear motion with the speed operation simultaneously; Constitute the coating of pressure roller overlay film, the synchronous transport hyaline membrane covers the solid paint coatings of ultraviolet, solidifies a whole linkage of taking off film with deflector roll synchronously.
The embodiment of the invention two is an endless belt type hyaline membrane since with preceding deflector roll and back deflector roll endless belt type hyaline membrane, go up and to erect around line is high, be easy to see through down around the line hyaline membrane, convenient inspection intuitively be coated with have behind the overlay film no problem, at photocuring.The solid coating synchronous transport overlay film of preceding pressure roller coating ultraviolet, behind the photocuring, deflector roll is opened reclamation film synchronously, through scraper plate simultaneously cleaning, continuously-running duty.Be fit to the small size body surface and solidify glazing, the work of continuous high-efficient rate.
The embodiment of the invention three:
With reference to accompanying drawing 1, Fig. 6, Fig. 7, present embodiment is to use: formations such as platform, straight-line conveyer belt, pressure roller, deflector roll, endless belt type hyaline membrane, spring, roller frame, frame, nylon adherent buckle, moment distribution gear case, sprocket wheel, chain scraper.Structure is that power supply distribution box 31 and electric operation box 33 are installed in the frame 27.Frame is installed adjustable base anchor 32 for 27 times, and mounting platform 3 on the frame 27, has reconciled the level of platform 3 with adjustable base anchor 32.The both sides vertical plane of platform 3 length directions; Conveyer belt frame 34 is installed, and conveyer belt frame 34 two ends also are the two ends vertical planes of platform 3; The axle two ends coupling bearing installation that combines with conveyer belt frame 34 separately of 36, two conveyer belt rollers 36 of a conveyer belt roller is installed separately.Wherein a conveyer belt roller 36 is a live roll, and axle head is installed a sprocket wheel 20, and another conveyer belt roller 36 is a driven voller, and two axial ends is provided with conveyer belt 35 tensioning apparatus.Two conveyer belt roller 36 diameters, roll surface are all identical, and central axis is parallel to each other, around endless belt shape conveyer belt 35 is installed.Conveyer belt 35 belt passing round of reaching the standard grade, lower surface are close to platform 3 upper surfaces through being linear running, make platform 3 smooth bright and clean upper surfaces, and thick conveyer belt 35 upper surfaces of holder equality, conveyer belt 35 belt passing round that rolls off the production line passes through below platform 3.Conveyer belt 35 outer surfaces that power conveyer belt roller 36 drives are provided with cleaning balde 40 and are installed on the frame, constitute the linear motion device that carrying needs the solid paint solidification glazing object platform of ultraviolet.
The both sides vertical plane of the two ends length direction of platform 3; An identical roller frame 9 is installed separately; Between two roller framves 9; Using two supports 37 parallel to each other to be connected is an integral body, and each support 37 all is provided with the spring that a tightening hoop banding pattern hyaline membrane is installed between 41, two expansion links of two expansion links.A roller frame wherein is that pressure roller is installed in the preliminary roller frame 9, is the front of this device.Another roller frame is in the back roller frame 9 deflector roll to be installed, and is the back of this device.Preliminary roller frame below is provided with sliding sleeve 43, and the sliding sleeve 43 under the preliminary roller frame is corresponding with it, and in the installation site of platform, the slide bar 42 that the coupling sliding sleeve is set combines.Effect is under the elastic force of spring, makes preliminary roller frame and pressure roller that sliding stroke arranged, and comes tightening hoop banding pattern hyaline membrane.
The identical bearing 10 of installation is mated at 1 two ends of pressure roller separately, and pressure roller is that driven voller one axle head is installed a sprocket wheel, installs separately on the pressure roller two bearings 10, and pressure roller 1 pressurization combines with roller frame 9 with lifting device 11.
The identical bearing 10 of installation is mated at 15 two ends of deflector roll separately, and deflector roll is that live roll one axle head is installed two sprocket wheels 20, installs separately on the deflector roll two bearings 10, and deflector roll 1 pressurization combines with roller frame 9 with lifting device 11.One sprocket wheel of power deflector roll axle head and the sprocket wheel of driven pressure roller axle head, coupling is a flexible driving around a chain is set.
Pressure roller 1 and deflector roll 15 diameters, roll surface are all identical; Pressure roller 1, deflector roll 15 and two conveyer belt roller 36 diameters equate that all four roller central axis are all parallel to each other.Whole pitch of chain wheel numbers of teeth of being installed are all identical, constitute pressure roller 1 lower roll surface circular arc and deflector roll 15 lower roll surface circular arcs, the parallel contact of all passing through with the platform upper surface of conveyer belt upper surface,
Endless belt type hyaline membrane 2 is flexible driving around being arranged on pressure roller 1,15 two roll surfaces of deflector roll.Endless belt type hyaline membrane 2 is installed in two tensioning springs between the expansion link 41 by on two supports parallel to each other 37, and tensioning is stretched tight and put down on pressure roller 1,15 two roll surfaces of deflector roll.Endless belt type hyaline membrane wraps up out pressure roller 1 inferoanterior circular arc, 15 times rear circular arcs of deflector roll, the transparent tension that constitutes this device flat-bed machine structure that stretches tight.15 times rear circular arcs of deflector roll are provided with outward, and endless belt type hyaline membrane outer surface cleaning balde 40 is installed on the roller frame.
Adjust pressure roller 1 and deflector roll 15 pressurization and lifting device 11 separately, endless belt type hyaline membrane 2 wraps up out the parallel contact of following circular arc ability of pressure roller 1 and deflector roll 15, two rollers, conveyer belt 35 upper surfaces above the platform.Hyaline membrane wraps up out the coating dress of the inferoanterior circular arc of pressure roller for the solid coating of this device ultraviolet; 15 times circular arcs of 1 time circular arc to deflector roll of pressure roller, parallel being close on conveyer belt 35 upper surfaces of hyaline membrane 2 lower surfaces ability; Constitute the apparatus for coating and the synchronous transport overlay film of the solid coating of ultraviolet, be arranged on the top that carrying needs the linear motion device of the solid paint solidification glazing object platform of ultraviolet.
Conveyer belt 35 whole outer around face, the half the of nylon adherent buckle 23 installed at place, the two edges of width separately.Second half of nylon adherent buckle 23 is installed in the whole outer around face of corresponding endless belt type hyaline membrane 2, place, the two edges of width.
Near deflector roll 15 places, ultraviolet lamp box 30 is set between pressure roller 1 and the deflector roll 15, ultraviolet lamp is installed in the case, ultraviolet lamp box 30 is installed between the two stands parallel to each other 37 that connects two roller framves 9.Be steady job formula ultraviolet lamp box, 30 times light mouths of ultraviolet lamp box are arranged at, and are tight on the hyaline membrane 2 of pressure roller 1 lower roll surface to deflector roll 15 lower roll surfaces.
On conveyer belt frame 34 1 sides, a moment distribution gear case 38 is installed, gear-box 38 is one side wherein, and a line shaft is arranged, and coupling is installed a buncher 39.Corresponding another side has two identical output shafts up and down, installs jointly on two axles up and down, and the pitch of 20, two sprocket wheels 20 of two sprocket wheels that pitch number of teeth diameter is identical sprocket wheel 20 pitches with the axle head of deflector roll 15, pressure roller, conveyer belt live roll 36 again is identical.The last output shaft sprocket wheel 20 of gear-box and the axle head sprocket wheel of deflector roll 15 20 couplings are installed a chain 21 flexible driving; Sprocket wheel 20 couplings of the following output shaft sprocket wheel 20 of gear-box 38 and the live roll axle head of conveyer belt are installed a chain 21 flexible driving; Constitute the coating of pressure roller overlay film; The synchronous transport hyaline membrane covers the solid paint coatings of ultraviolet, solidifies a whole linkage of taking off film with deflector roll synchronously.
Moment distribution gear case concrete structure and function are:
In the moment distribution gear case 38 be modulus, the diameter number of teeth etc., identical two gears of various data size; Two gears are mutually meshing, are a pair roller rotating mechanism, and two gears one side outside case all has output shaft; Two identical sprocket wheels of common installation; The outer another side of corresponding case has only an output shaft, and buncher 39 is installed.Finally the function of formation is: buncher 39 rotations, two gears in the driven gear case are fast together simultaneously to the commentaries on classics of rolling spin.Last axle sprocket wheel 20 is simultaneously with the moving deflector roll 15 of speed belt, and deflector roll 15 is simultaneously with moving whole endless belt type hyaline membrane 2 of speed belt and pressure roller 1 running, and lower shaft sprocket wheel 20 is simultaneously with moving conveyer belt 35 live rolls rotation of speed belt and 35 runnings of whole conveyer belt.Finally make on the platform 3 conveyer belt 35 upper surfaces be close to endless belt type hyaline membrane 2 lower surfaces, can be equidirectional, do rectilinear motion with the speed operation; The synchronous transport hyaline membrane covers the solid paint coatings of ultraviolet, solidifies a whole linkage of taking off film with deflector roll synchronously.
Present embodiment three is an endless belt type hyaline membrane, preceding pressure roller synchronous transport coating overlay film, and behind the photocuring, deflector roll is opened reclamation film synchronously, through scraper plate simultaneously cleaning, continuously-running duty.Be particularly suitable for, special small size, little, light, thin object, after the overlay film coating, inspection before the photocuring.Continuous high speed, efficiency operation.
The course of work of facing embodiment two, three down continues to be stated:
The surface needs the object of the solid paint solidification glazing of ultraviolet to lie on the conveyer belt, on needs glazing body surface, splashes in advance or other method simply scribbles the solid coating of ultraviolet; Conveyer belt drags and gets under the circular arc that the pressure roller hyaline membrane wraps up out, depresses in the weight of roller and the pressurization and the adding of lifting device of pressure roller, and the following circular arc of pressure roller and existing ultraviolet are consolidated optical surface on the object of coating; Parallel contact forms the roll compacting angle of coating, and pressure roller pressed hyaline membrane to rotate, and roll extrusion, launches, drives the discharge air; Evenly be coated with the solid coating of ultraviolet; The object of which movement that conveyer belt drags glazing advances, and whole linkage is synchronous transport again, and appropriateness is strained the flat hyaline membrane that stretches tight; Draw the shop to cover on the solid coating of coated ultraviolet, nylon adherent buckle is bonding automatically under the roll extrusion of pressure roller simultaneously; There is the platform conveyer belt to drag under constituting; On have hyaline membrane to cover, there is the bonding sealing of nylon adherent buckle both sides, constitute the straight-line device of clamping glazing object; Equidirectional, synchronous, same speed motion is advanced; Overlay film is coated with the solid paint coatings glazing object of ultraviolet, and speed is on demand advanced, through the ultraviolet lamp box below; The ultraviolet that sends through ultraviolet lamp sees through hyaline membrane; Shining subhyaloid ultraviolet paint coatings makes it to solidify; The circular arc that moves on behind deflector roll that hyaline membrane wraps up out below is opened hyaline membrane; Nylon adherent buckle also draws back automatically simultaneously, has just accomplished the work with the solid coating glazing of ultraviolet of body surface.

Claims (6)

1. the device of a coating and curing ultraviolet curing coating; It is characterized in that: constitute by platform, straight-line conveyer belt, pressure roller, deflector roll, preceding deflector roll, back deflector roll, endless belt type hyaline membrane, spring, roller frame, frame, nylon adherent buckle, moment distribution gear case, sprocket wheel, chain, scraper plate, power supply distribution box (31) and electric operation box (33) are installed in the frame (27); Adjustable base anchor (32) is installed under the frame, and mounting platform on the frame (3) has been reconciled the level of platform with adjustable base anchor (32); The both sides vertical plane of land lengths direction is installed conveyer belt frame (34), conveyer belt frame two ends; It also is the two ends vertical plane of platform; One conveyer belt roller (36) is installed separately, and the bearing installation that combines with conveyer belt frame (34) is mated at two conveyer belt roll shaft two ends separately; Wherein a conveyer belt roller is a live roll, and axle head is installed a sprocket wheel (20), and another conveyer belt roller is a driven voller, and two axial ends is provided with conveyer belt (35) tensioning apparatus; Two conveyer belt roller diameters, roll surface are all identical, and central axis is parallel to each other, around endless belt shape conveyer belt is installed; The reach the standard grade lower surface of belt passing round of conveyer belt is close to platform upper surface linear running, makes the smooth bright and clean thick conveyer belt upper surface of upper surface holder equality of platform, and the conveyer belt belt passing round that rolls off the production line passes through below platform; The belt outer surface that live roll in the conveyer belt roller drives is provided with cleaning balde (40) and is installed on the frame, and the carrying that constitutes an overall flexibility transmission needs the linear motion device of the solid paint solidification glazing object platform of ultraviolet;
The both sides vertical plane of the two ends length direction of platform is installed an identical roller frame (9) separately, and between two roller framves, being connected with two supports parallel to each other (37) is an integral body; A roller frame wherein is that pressure roller is installed in the preliminary roller frame, is the front of this device; Another roller frame is in the roller frame of back deflector roll to be installed, and is the back of this device;
The identical bearing (10) of installation is mated at pressure roller (1) axle two ends separately, and pressure roller is a driven pulley, and wherein an axle head is installed a sprocket wheel, installs separately on the pressure roller two bearings, and the pressure roller pressurization combines with the roller frame with lifting device (11);
The identical bearing of installation is mated at deflector roll (15) axle two ends separately, and deflector roll is a live roll, and an axle head is installed two sprocket wheels; Deflector roll pressurization lifting device is installed on the deflector roll two bearings separately, and this device combines with the roller frame; Pressure roller is all identical with deflector roll diameter, roll surface, the sprocket wheel of the sprocket wheel of deflector roll axle head and pressure roller axle head, and a wherein sprocket wheel of deflector roll axle head and the sprocket wheel of pressure roller axle head, coupling is a flexible driving around a chain (21) is installed;
Pressure roller (1), deflector roll (15) and two conveyer belt roller diameters equate that all four roller central axis are all parallel to each other; Whole pitch of chain wheel number of teeth diameters of being installed are all identical, constitute pressure roller lower roll surface circular arc and deflector roll lower roll surface circular arc, the parallel contact of all passing through with the platform upper surface of conveyer belt upper surface; Back deflector roll (14) is installed in back roller frame deflector roll top, and deflector roll (12) before install preliminary roller frame pressure roller top on the bearing box of two axle heads of preceding deflector roll and between the roller frame, is installed two endless belt type hyaline membranes (2) tight spring of horizontal drawing (25) that stretches tight; The central axis of preceding deflector roll, back deflector roll and deflector roll, four rollers of pressure roller is all parallel to each other;
Endless belt type hyaline membrane (2) is around being arranged on pressure roller, deflector roll, back deflector roll, each roll surface of preceding deflector roll; Endless belt type hyaline membrane is by on two axle end bearing boxes of preceding deflector roll and two springs installing between the roller frame, and through the roll surface of preceding deflector roll, tensioning ring banding pattern hyaline membrane is tight on each roll surface, the transparent tension that constitutes this device flat-bed machine structure that stretches tight; Endless belt type hyaline membrane wraps up out pressure roller inferoanterior circular arc, rear circular arc under the deflector roll; Circular arc place in rear is provided with under the deflector roll, and endless belt type hyaline membrane outer surface cleaning balde (40) is installed on the roller frame;
Adjust pressure roller and deflector roll pressurization and lifting device separately, pressure roller and deflector roll that endless belt type hyaline membrane wraps up out, the parallel contact of following circular arc ability of two rollers, the conveyer belt upper surface above the platform; Hyaline membrane wraps up out the apparatus for coating of the inferoanterior circular arc of pressure roller for the solid coating of this device ultraviolet; Circular arc under circular arc to the deflector roll under the pressure roller, the hyaline membrane lower surface can parallel being close on the conveyer belt upper surface; The roll surface that constitutes pressure roller is walked around the apparatus for coating and the synchronous transport overlay film of hyaline membrane, is arranged on the top that carrying needs the linear motion device of the solid paint solidification glazing object platform of ultraviolet;
Conveyer belt whole outer around face, the half the of nylon adherent buckle installed at place, the two edges of width separately; Second half of nylon adherent buckle (23), it is whole outer around face to be installed in corresponding endless belt type hyaline membrane, place, the two edges of width;
Near the deflector roll place, ultraviolet lamp box (30) is set between pressure roller and the deflector roll, ultraviolet lamp is installed in the case, ultraviolet lamp box is installed between the parallel two stands (37) that connects two roller framves; Be steady job formula ultraviolet lamp box, the light mouth is arranged at tight on the hyaline membrane of pressure roller lower roll surface to deflector roll lower roll surface under the ultraviolet lamp box;
On conveyer belt frame (34) one sides, a moment distribution gear case (38) is installed, gear type moment distributor box is one side wherein, and a line shaft is arranged, and coupling is installed a buncher (39); Corresponding another side has two identical output shafts up and down, installs jointly on two axles up and down, and two sprocket wheels that pitch number of teeth diameter is identical, the pitch of two sprocket wheels pitch of chain wheel with the axle head of deflector roll, pressure roller, conveyer belt live roll again is identical; It is flexible driving that another sprocket wheel coupling of the last output shaft sprocket wheel of gear-box and deflector roll is installed a chain; The sprocket wheel coupling of the following output shaft sprocket wheel of gear-box and the live roll axle head of conveyer belt is installed a chain flexible driving; Constitute the coating of pressure roller overlay film; The synchronous transport hyaline membrane covers the solid paint coatings of ultraviolet, solidifies a whole linkage of taking off film with deflector roll synchronously.
2. the method for a coating and curing ultraviolet curing coating is characterized in that the device that uses claim 1 to limit carries out coating and curing ultraviolet curing coating, comprises following processing step:
(1), need the object of the solid coating glazing of ultraviolet to keep flat on the surface;
(2), be coated with the solid coating of ultraviolet in needs glazing object surfaces;
(3), walk around endless belt formula hyaline membrane on the pressure roller roll surface, the pressure roller coupling is arranged on the top that the surface needs the glazing object;
(4), pressure roller and need to be subjected to displacement between the glazing object, pressure roller rotates roll extrusion, expansion, evenly is coated with the solid coating of ultraviolet, and carries hyaline membrane to cover simultaneously to need on the body surface of the solid coating glazing of ultraviolet;
(5), see through the hyaline membrane irradiation, subhyaloid ultraviolet dope layer is solidified with ultraviolet lamp;
(6), open endless belt formula hyaline membrane, the solid paint solidification of ultraviolet in object surfaces.
3. according to the method for the said coating and curing ultraviolet curing coating of claim 2; It is characterized in that: walk around endless belt formula hyaline membrane on the roll surface of pressure roller, endless belt formula hyaline membrane wraps up out the inferoanterior circular arc of pressure roller, optical surface on the object of the solid coating of circular arc that application is wrapped up out and existing ultraviolet; Parallel contact forms the roll compacting angle of coating; Pressure roller pressed hyaline membrane to rotate, and roll extrusion, launched, drives the discharge air, evenly was coated with the solid coating of ultraviolet; Pressure roller synchronous transport endless belt formula hyaline membrane covers on the coating of the solid coating of ultraviolet.
4. according to the method for claim 2 or 3 said coating and curing ultraviolet curing coatings; It is characterized in that: walk around endless belt formula hyaline membrane, pressure roller on the roll surface of pressure roller and be fixed on place rotation; The drive hyaline membrane rotates; The surface that object need solidify glazing is passed through under the pressure roller film, and the glazing object moves ahead for motion, the solid coating of overlay film roll extrusion coating ultraviolet.
5. according to the method for claim 2 or 3 said coating and curing ultraviolet curing coatings, it is characterized in that carrying the linear motion device of glazing object, is conveying frame and the conveyer belt roller that straight-line conveyer belt coupling is installed on the platform.
6. according to the method for claim 2 or 3 said coating and curing ultraviolet curing coatings, it is characterized in that the roll surface of pressure roller is walked around endless belt formula hyaline membrane, carry the conjugant that the platform that solidifies the glazing object and conveyer belt are installed mutually; The roll surface of pressure roller is walked around endless belt formula hyaline membrane coupling and is arranged on to carry and solidifies above light object platform and the conjugant that conveyer belt is installed mutually.
CN2009101194198A 2009-03-13 2009-03-13 Method and device for coating and curing ultraviolet curing coating Expired - Fee Related CN101518774B (en)

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