CN114734725B - Full-automatic gloss oil machine - Google Patents
Full-automatic gloss oil machine Download PDFInfo
- Publication number
- CN114734725B CN114734725B CN202110875609.3A CN202110875609A CN114734725B CN 114734725 B CN114734725 B CN 114734725B CN 202110875609 A CN202110875609 A CN 202110875609A CN 114734725 B CN114734725 B CN 114734725B
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- 238000003825 pressing Methods 0.000 claims abstract description 51
- 238000005498 polishing Methods 0.000 claims abstract description 32
- 238000002347 injection Methods 0.000 claims abstract description 20
- 239000007924 injection Substances 0.000 claims abstract description 20
- 238000003490 calendering Methods 0.000 claims abstract description 10
- 230000000712 assembly Effects 0.000 claims abstract description 4
- 238000000429 assembly Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 48
- 238000005096 rolling process Methods 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 238000003801 milling Methods 0.000 claims description 8
- 239000005341 toughened glass Substances 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000007639 printing Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract 1
- 239000010408 film Substances 0.000 description 36
- 238000012545 processing Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 13
- 238000005507 spraying Methods 0.000 description 13
- 239000003292 glue Substances 0.000 description 11
- 238000004804 winding Methods 0.000 description 9
- 230000003028 elevating effect Effects 0.000 description 6
- 239000003973 paint Substances 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 238000003754 machining Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000002966 varnish Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000012788 optical film Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/08—Print finishing devices, e.g. for glossing prints
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to a full-automatic oil polishing machine, and belongs to the technical field of printing machinery. The oil polishing machine comprises a machine body, a supporting component, an oil injection component, a calendaring component, an ultraviolet lamp set and a controller, wherein the supporting component spans the machine body and is connected with two sides of the machine body through a Z-axis moving component; the oil injection assembly comprises an X-axis mounting plate and an oil injection nozzle, the oil injection nozzle is connected with the pneumatic oil delivery assembly through a pipeline, and the oil injection nozzle is connected to the mounting plate through an X-axis moving assembly; the calendaring assembly comprises a coiling roller and a pressing roller, two ends of the pressing roller are respectively arranged in the middle of side mounting plates on two sides through Y-axis moving assemblies, and the controller is respectively electrically connected with each power element and the construction logic operation sequence of the ultraviolet lamp group. The full-automatic oil polishing machine designed by the invention can realize automatic oil polishing of printed matters, and has accurate operation, reliable effect and high polishing efficiency.
Description
Technical Field
The invention relates to the technical field of printing machinery, in particular to a full-automatic oil polishing machine.
Background
The glazing of the printed matter is to finish the image-text printing on the surface of the replica, and the glazing oil is printed once or twice, so that the surface of the printed matter obtains a bright UV film layer. The gloss of the printed matter can enhance the light resistance of the ink, increase the heat and moisture resistance of the ink layer, and play roles of protecting print, beautifying products and replacing a coating film. Compared with film coating and the like, the printing product glazing method is low in cost and simple in process, and can be used for full-scale glazing and partial glazing.
Most of the existing gloss oil machines are characterized in that a layer of gloss oil is sprayed on the surface of a printed matter, then a calendaring film is integrally covered, then a press roller is used for rolling from one end of the printed matter and ultraviolet irradiation is synchronously carried out, the gloss oil is glued and cured, and the gloss is completed. The oil polishing machine is low in operation automation degree, needs manual operation, and is low in polishing efficiency.
Disclosure of Invention
In order to solve the problems in the prior art, the invention designs a full-automatic oil polishing machine, which has high automation degree and high polishing efficiency.
The technical scheme adopted by the invention is as follows: the oil polishing machine comprises a machine body, a supporting component, an oil injection component, a calendaring component, an ultraviolet lamp set and a controller, wherein the supporting component spans across the machine body and comprises side mounting plates respectively arranged at two sides of the machine body, and the bottoms of the side mounting plates are respectively connected with two sides of the machine body through Z-axis moving components; the oil injection assembly comprises an X-axis mounting plate and an oil injection nozzle, the oil injection nozzle is connected with the pneumatic oil delivery assembly through a pipeline, the oil injection nozzle is connected to the mounting plate through an X-axis moving assembly, and two ends of the X-axis mounting plate are respectively fixed at the front ends of the side mounting plates at two sides; the calendaring assembly comprises a coiling roller and a pressing roller, wherein two ends of the coiling roller are respectively arranged on the upper sides of the front ends of side mounting plates on two sides, two ends of the pressing roller are respectively arranged in the middle of the side mounting plates on two sides through a Y-axis moving assembly, the ultraviolet lamp group comprises an ultraviolet lamp holder, the ultraviolet lamp holder is positioned on the rear side of the pressing roller, two ends of the ultraviolet lamp holder are respectively fixed on the side mounting plates on two sides, a plurality of ultraviolet lamps are arranged on the lower surface of the ultraviolet lamp holder, and the controller is respectively electrically connected with the pneumatic oil conveying assembly, the Z-axis moving assembly, the X-axis moving assembly and the Y-axis moving assembly to construct the logic running sequence of each power element of the oil machine. The lathe bed is used for tiling the printed matter, and the fuel sprayer is used for spraying the varnish to the printed matter, and along X axle mounting panel lateral shifting, the coil stock roller is used for rolling up to deposit the press mold, and the compression roller is used for rolling the varnish of spraying on the printed matter evenly and level, and the ultraviolet banks will smooth the varnish solidification after will leveling, is driven its lift by Y axle movable part, adjusts the suitable interval with the printed matter, and Z axle movable part drives oil spout subassembly, calendering subassembly and the follow lathe bed Z axial movement of ultraviolet subassembly, accomplishes the glazing of whole printed matter.
Further, two ends of the material rolling roller are respectively connected with small deep groove ball bearings, the side mounting plates on two sides of the lathe bed are respectively provided with a material roller supporting seat, the material roller supporting seat is provided with a fixing opening which is matched with the outer ring of the small deep groove ball bearings, and the small deep groove ball bearings on two ends of the material rolling roller are respectively clamped in the fixing openings of the material roller supporting seat on the side mounting plates on two sides; the spring rolling machine is characterized in that spring barrels are respectively arranged at the two ends of the material rolling roller at the inner sides of the small deep groove ball bearings, springs and one-way bearings are arranged in the spring barrels, the one-way bearings are fixedly connected with the material rolling roller, the spring barrels and the one-way bearings are respectively connected with the two ends of the springs, connecting plates are downwards arranged at the bottoms of the spring barrels, and the connecting plates are respectively provided with connecting holes corresponding to the material roller supporting seats and are fixedly connected through bolts. When the polishing starts, the film pressing on the material rolling roller moves forwards along with the Z axial moving component, after the end part of the film pressing rolled up is fixed, the film pressing end part is covered on the polishing oil after spraying, the pressing roller presses the film pressing to roll the polishing oil under the film pressing roller uniformly and flatly, the film pressing drives the roller shaft to rotate in the releasing process, and meanwhile, the spring in the spring barrels at the two ends is contracted, so that the spring stores elasticity. After finishing the polishing, the Z-axis moving assembly starts to move backwards, at the moment, the elastic force stored by the spring starts to be released, so that the roll shaft is reversed, and the winding and recovery of the pressed film are automatically completed in the backward moving process.
Further, Y axle remove the subassembly and include Y axle slider, Y axle guide rail and lead screw lifting unit, open at the middle part of the side mounting panel of lathe bed both sides has vertical slide hole, Y axle guide rail is located the outside of side mounting panel, and vertical installation is in the both sides of slide hole, the both ends sliding block of Y axle slider is on Y axle guide rail, the both ends of compression roller are connected at the middle part of Y axle slider through big deep groove ball bearing respectively, the lead screw lifting unit is connected to Y axle slider.
Further, lead screw elevating assembly includes lead screw, screw seat backup pad, Y axle elevating motor and transmission shaft, the both ends of transmission shaft are respectively through the top of bearing connection in the side mounting panel of lathe bed both sides, and the both ends of transmission shaft surpass the side mounting panel respectively to the top of the lead screw of vertical setting is passed through the bevel gear connection respectively, the one end of transmission shaft passes through coupling joint Y axle elevating motor, Y axle elevating motor passes through U template connection on the side mounting panel, and the inboard pterygoid lamina and the side mounting panel of U template are connected fixedly, and the fixed Y axle elevating motor of outside pterygoid lamina, the middle trompil of outside pterygoid lamina supplies the coupling to pass with Y axle elevating motor's output shaft, the bottom plate middle part of U template also trompil, the lead screw passes through bearing connection in the trompil of the bottom plate of U template, the screw seat level sets up, and vertical connection is provided with the screw fixed plate in the top of vertical setting, connect through four root connection in four corners department between screw seat backup pad and the screw fixed plate, the screw seat and the screw center of screw are fixed with the screw seat, the screw is held down in proper order to the screw seat and the screw. The Y-axis lifting motor drives the transmission shaft to rotate, and two ends of the transmission shaft are respectively connected with the screw rods through conical gears, so that the screw rods on two sides can synchronously rotate. Screw rotates and drives threaded connection's screw seat and goes up and down to realize the lift of the compression roller of connection, through four screw connections of taking the spring between screw seat and the screw fixed plate, play the cushioning effect, avoid the rigid collision of compression roller bottom and printed matter in the decline in-process.
Further, the X-axis moving assembly comprises an X-axis power motor, an X-axis guide rail, an X-axis sliding block, a toothed belt, a driving gear and a driven gear, wherein the X-axis power motor is connected to the front side face of one end of an X-axis mounting plate, an output shaft of the X-axis power motor penetrates through the X-axis mounting plate, the driving gear is connected to the rear side of the X-axis power motor, the driven gear is arranged on the rear side of the other end of the X-axis mounting plate and is positioned on the same horizontal line with the driving gear, the X-axis sliding block is fixed on the toothed belt and is connected with the X-axis guide rail in a sliding clamping manner, and the oil nozzle is fixedly connected to the X-axis sliding block. The oil nozzle is driven by the toothed belt to reciprocate along the X-axis guide rail, so that the polishing oil spraying of the lower printed matter is completed. Limit switches for turning the power motor are respectively arranged at two ends of the inner side of the X-axis mounting plate. The limit switch is touched in the transverse moving process of the oil nozzle, and then the X-axis power motor changes steering, so that the oil nozzle can reciprocate in the X-axis direction, the limit switch at the far end is in sliding connection with the X-axis mounting plate, the position is adjustable, and the device can be applied to processing printed matters with different widths.
Further, the Z axial moving assembly comprises a Z axial power motor, a Z axial sliding block, a Z axial guide rail, a Z axial gear and a Z axial rack, wherein the Z axial guide rail and the Z axial rack are tiled on the side surface of the lathe bed side by side, the Z axial gear is connected to one side of the Z axial sliding block and meshed with the Z axial rack, the Z axial sliding block is fixedly connected to the bottom of the side mounting plate and is in sliding clamping with the Z axial guide rail, the Z axial power motor is also fixed on the side mounting plate, is positioned on the upper side of the Z axial gear and is connected with the Z axial gear through a transmission belt, and the Z axial power motors of the Z axial moving assemblies on two sides of the lathe bed synchronously rotate. The Z axial moving components on the two sides drive the supporting component and each unit on the supporting component to synchronously move along the lathe bed.
Further, a core roller is arranged between the material rolling roller and the compression roller, two ends of the core roller are respectively connected to side mounting plates on two sides of the lathe bed through core roller seats, the core roller is connected with the core roller seats through bearings, and a light shielding plate is integrally arranged on the rear side of the ultraviolet lamp holder. The film pressing on the material winding roller passes through the lower part of the pressing roller after bypassing the center roller, and the center roller plays a role in adjusting the film pressing tension.
Further, the middle section of the lathe bed is a working area, a milling frame is arranged in the working area, a layer of felt pad is paved on the upper side of the milling frame, and a layer of toughened glass plate is paved on the upper side of the felt pad. The flatness of the whole working table is maintained so as to ensure that the gloss oil layer applied on the printed matter is uniform and flat.
Further, the front section of the lathe bed is an operation redundant area of the Z-axis moving assembly, an oil collecting groove is arranged between the Z-axis moving assembly and the working area, and the length of the oil collecting groove is the same as the left-right width of the toughened glass plate; the back section of the lathe bed is a film pressing fixing area, the table top of the film pressing fixing area is the same as that of the working area, and film pressing fixing pieces are respectively arranged on the film pressing fixing area close to the left side and the right side.
Further, be provided with the oil drum backup pad between the top of the side mounting panel of lathe bed both sides, be provided with two oil drum fixing bases in the oil drum backup pad, be fixed with the pressure oil drum in the oil drum fixing base respectively, the air pump is connected respectively through the pipeline to the pressure oil drum and the fuel sprayer, and the pipeline junction is provided with the solenoid valve respectively, the periphery cladding of pressure oil drum has electric tracing area. And (3) ventilating and pressurizing the pressure oil barrels, so that the gloss oil paint in the pressure oil barrels is conveyed to the oil spray nozzles through pipelines, and the air supply pipelines of the two pressure oil barrels and the sprayed gloss oil paint are switched through electromagnetic valves.
Compared with the prior art, the full-automatic oil polishing machine designed by the invention has the advantages that: the synchronous application and automatic recovery of the pressing film in the gloss oil spraying process can be realized, the link of manually operating the pressing film after spraying is reduced, and the processing efficiency of the gloss oil machine is obviously improved; the Y-axis lifting assemblies on two sides of the press roller are provided with screw bases connected by screws with springs, so that buffering is formed in the lifting process and the rolling process of the press roller, and damage caused by pure hard contact with a printed matter in the moving process of the press roller is avoided; the X-axis mounting plate is provided with a limit switch for controlling the power motor to turn, the limit switch at the far side end is in sliding connection, and the position is adjustable, so that the oil polishing machine can be suitable for processing printed matters with different widths; the working area of the lathe bed is provided with a milling frame, a felt pad and a toughened glass plate are paved, the sufficient flatness of the workbench surface is ensured, and the machining accuracy is high; the pressure oil barrels for containing different gloss oil coatings adopt pneumatic power, and the switching of pipelines is controlled through the electromagnetic valve, so that the application is flexible and convenient.
Drawings
FIG. 1 is a schematic structural view of a fully automatic oil machine
Fig. 2 is a schematic view of a partially enlarged structure of a fully automatic oil machine
In the figure, a machine body, a 2-side mounting plate, a 3-X axis mounting plate, a 4 oil nozzle, a 5 coil stock roller, a 6 press roller, a 7 ultraviolet lamp group, an 8 screw rod, a 9 transmission shaft, a 10 screw seat, an 11 milling frame, a 12 felt pad, a 13 tempered glass plate, a 14 oil collecting groove, a 15-Z axis guide rail, a 16-Z axis rack, a 21 material roller supporting seat, a 22 slide hole, a 31-X axis guide rail, a 32-X axis power motor, a 33-X axis slide block, a 51 spring box, a 52 hand wheel, a 53 small deep groove ball bearing, a 54 one-way bearing, a 55 spring, a 56 connecting plate, a 57 heart roller, a 58 heart roller seat, a 61 large deep groove ball bearing, a 70-Y axis slide block, a 71-Y axis slide rail, a 72 screw seat supporting plate, a 73 screw fixing seat, an 81-Y axis lifting motor, 82-U-shaped plates, 83 screw nuts, 84 connecting screws, 85 springs, 91 conical teeth and 92 devices
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific examples. The technical solutions in the embodiments of the present invention are clearly and completely described, and the described embodiments are only some embodiments, but not all embodiments, of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention disclosed herein without departing from the scope of the invention.
As shown in fig. 1 and 2, an embodiment of a full-automatic oil polishing machine disclosed in the present invention includes a lathe bed 1, a support assembly, an oil injection assembly, a calendaring assembly, an ultraviolet lamp set 7 and a controller. The support component spans the lathe bed and comprises side mounting plates 2 which are respectively arranged at two sides of the lathe bed, and the bottoms of the side mounting plates 2 are respectively connected with two sides of the lathe bed 1 through Z-axis moving components.
The Z-axis moving assembly comprises a Z-axis power motor, a Z-axis sliding block, a Z-axis guide rail 15, a Z-axis gear and a Z-axis rack 16.Z axial guide rail 15 and Z axial rack 16 tiling side by side in the lathe bed, Z axial gear connection is in one side of Z axial slider to with Z axial rack 16 meshing, Z axial slider fixed connection is in the bottom of side mounting panel, and with Z axial guide rail 15 sliding block, Z axial power motor also fixes on side mounting panel 2, be located the upside of Z axial gear and pass through the drive belt and be connected with Z axial gear, the Z axial power motor of lathe bed 1 both sides Z axial movable assembly synchronous rotation. The Z axial moving components on the two sides drive the supporting component and each unit on the supporting component to synchronously move along the lathe bed 1.
The oil injection assembly comprises an X-axis mounting plate 3 and an oil injection nozzle 4, the oil injection nozzle 4 is connected with the pneumatic oil delivery assembly through a pipeline, and the oil injection nozzle 4 is connected with the inner side of the X-axis mounting plate 3 through an X-axis moving assembly. Both ends of the X-axis mounting plate 3 are respectively fixed at the front ends of the side mounting plates 2 on both sides. The X-axis moving assembly comprises an X-axis power motor 32, an X-axis guide rail 31, an X-axis sliding block 33, a toothed belt, a driving gear and a driven gear. The X-axis power motor 32 is connected to the front side of the right side end of the X-axis mounting plate 3, and the output shaft of the X-axis power motor 32 passes through the X-axis mounting plate 3 and is connected to the driving gear at the rear side thereof. The driven gear is arranged on the rear side surface of the left side end of the X-axis mounting plate 3 and is positioned on the same horizontal line with the driving gear, and the driven gear and the driving gear are connected through a meshed toothed belt. The X-axis sliding block 33 is fixed on the toothed belt and is in sliding clamping connection with the X-axis guide rail 31, and the oil nozzle 4 is fixedly connected on the X-axis sliding block 33. The X-axis power motor 32 drives the toothed belt to rotate through the driving wheel, and the oil nozzle 4 is driven by the toothed belt to reciprocate along the X-axis guide rail 31, so that the polishing oil spraying of the lower printed matter is completed. Limit switches for controlling the power motor to change steering are respectively arranged at two ends of the inner side of the X-axis mounting plate 3. When the limit switch is touched in the transverse moving process of the oil nozzle 4, the X-axis power motor 32 changes the steering direction, so that the oil nozzle 4 can reciprocate in the X-axis direction, the limit switch at the far end is in sliding connection with the X-axis mounting plate 3, the position is adjustable, and the device can be applied to processing of printed matters with different widths.
The calendaring assembly comprises a coiling roller 5 and a pressing roller 6, wherein two ends of the coiling roller 5 are respectively arranged on the upper sides of the front ends of the side mounting plates 2 on two sides, and two ends of the pressing roller 6 are respectively arranged in the middle of the side mounting plates 2 on two sides through the Y-axis moving assembly. The two ends of the material rolling roller 5 are respectively connected with small deep groove ball bearings 53, the front top ends of the side mounting plates 2 on the two sides of the machine body 1 are respectively provided with a material roller supporting seat 21, the material roller supporting seat 21 is provided with a fixing opening which is matched with the outer ring of the small deep groove ball bearings 53, and the small deep groove ball bearings 53 on the two ends of the material rolling roller 5 are respectively clamped in the fixing openings of the material roller supporting seat 21 on the side mounting plates 2 on the two sides.
The two ends of the winding roller 5 are respectively provided with a spring box 51 at the inner side of the small deep groove ball bearing 53, a spring 55 and a one-way bearing 54 are arranged in the spring box 51, the one-way bearing 54 is fixedly connected with the winding roller 5, and the two ends of the spring 55 are respectively connected with the spring box 51 and the one-way bearing 54. The bottom of the spring barrel 51 is provided with a connecting plate 56 downwards, and the connecting plate 56 and the material roller supporting seat 21 are respectively provided with connecting holes correspondingly and are fixedly connected through bolts. A hand wheel 52 is also connected to the left end of the take-up roller 5. When the glazing starts, the material rolling roller 5 for rolling up the film pressing is moved forward along with the Z axial moving component, after the end part of the film pressing rolled up is fixed, the film pressing is released and covered on the printed matter sprayed with the glazing oil, the pressing roller presses the film pressing to roll the glazing oil under the film pressing uniformly and flatly, the roller is pulled to rotate in the releasing process of the film pressing, so that the spring in the spring barrels at the two ends starts to continuously shrink, and the elasticity is stored. After finishing the polishing, the Z-axis moving assembly starts to move backwards, at the moment, the elastic force stored by the spring starts to be released, so that the roll shaft is reversed, and the winding and recovery of the pressed film are automatically completed in the backward moving process.
The Y-axis moving assembly connected with the two ends of the press roller 6 comprises a Y-axis sliding block 70, a Y-axis guide rail 71 and a screw rod lifting assembly. The middle part of the side mounting plates 2 on two sides of the lathe bed 1 is provided with vertical slide holes 22, Y-axis guide rails 71 are positioned on the outer sides of the side mounting plates 2 and vertically arranged on two sides of the slide holes 22, the front end and the rear end of a Y-axis sliding block 70 are respectively and slidably clamped on the Y-axis guide rails 71, and the Y-axis sliding block 70 is connected with a screw rod lifting assembly.
The screw rod lifting assembly comprises a screw rod 8, a screw seat 10, a screw seat supporting plate 72, a Y-axis lifting motor 81 and a transmission shaft 9, wherein two ends of the transmission shaft 9 are respectively connected to the tops of side mounting plates 2 on two sides of the lathe bed 1 through bearings, and two ends of the transmission shaft 9 respectively exceed the side mounting plates 2 and are respectively connected with the top ends of the vertically arranged screw rod 8 through bevel gears 91. The right end of the transmission shaft 9 is connected with the Y-axis lifting motor 81 through a coupler 92. The Y-axis lifting motor 81 is connected to the right side mounting plate 2 through a U-shaped plate 82, an inner side wing plate of the U-shaped plate 82 is fixedly connected with the side mounting plate 2, the Y-axis lifting motor 81 is fixed on an outer side wing plate, a middle hole of the outer side wing plate is provided for a coupler 92 to penetrate through and be connected with an output shaft of the Y-axis lifting motor 81. The middle part of the bottom plate of the U-shaped plate 82 is also provided with a hole, and the screw rod 8 is connected in the hole of the bottom plate of the U-shaped plate 82 through a bearing.
The nut seat 10 is horizontally disposed and vertically coupled to a vertically disposed nut seat support plate 72. The nut seat support plate 72 is attached to the Y-axis slider 70. Both ends of the press roller 6 pass through the slide holes 22 of the mounting plates 2 on both sides respectively and are connected to the middle part of the nut seat support plate 72 through the large deep groove ball bearings 61. The screw fixing plate 73 is arranged above the screw seat 10, the screw seat 10 and the screw fixing plate 73 are connected through four connecting screws 84 uniformly distributed at four corners, springs 85 are sleeved on the connecting screws 84, and the upper end and the lower end of each spring 85 respectively prop against the screw fixing plate 73 and the screw seat 10. The center of the nut seat 10 and the center of the nut fixing plate 73 are respectively provided with a perforation, the perforation of the nut fixing plate 73 is fixedly provided with a nut 83, and the screw rod 8 sequentially passes through the perforation of the nut fixing plate 73 and the center of the nut seat 10 downwards and is in threaded connection with the nut 83 on the nut fixing plate 73. The Y-axis lifting motor 81 drives the transmission shaft 9 to rotate through the coupler 92, and two ends of the transmission shaft 9 are respectively connected with the screw rods 8 on two sides through conical teeth 91, so that the screw rods 8 on two sides can synchronously rotate. Screw 8 rotates and drives screw seat 10 of threaded connection to go up and down to realize the lift of compression roller 6 of connection, through four screw connections of taking spring 85 between screw seat 10 and the screw fixed plate 73 of being connected with screw 8, play the bradyseism effect, avoid descending and the rigid contact of compression roller 6 and printed matter in the course of working causes the damage.
A core roller 57 is arranged between the material winding roller 5 and the press roller 6, two ends of the core roller 57 are respectively connected to the inner side surfaces of the side mounting plates 2 on two sides of the lathe bed 1 through core roller seats 58, and the core roller 57 is connected with the core roller seats 58 through bearings. The film pressing on the material winding roller 5 passes through the lower part of the pressing roller 6 after bypassing the core roller 57, and the core roller 57 plays a role in adjusting the film pressing tension.
The ultraviolet lamp set 7 comprises an ultraviolet lamp holder, the ultraviolet lamp holder is positioned at the rear side of the press roller 6, and two ends of the ultraviolet lamp holder are respectively fixed on the side mounting plates 2 at two sides. The lower surface of the ultraviolet lamp holder is provided with a plurality of ultraviolet lamps in a arraying way. The rear side of the ultraviolet lamp holder is integrally provided with a light shielding plate to prevent ultraviolet lamp light from leaking.
The controller is respectively and electrically connected with the pneumatic oil conveying assembly, the Z-axis moving assembly, the X-axis moving assembly and the Y-axis moving assembly to construct the logic operation sequence of each power element of the oil polishing machine, and is simultaneously connected with the ultraviolet lamp set to control the opening and closing of ultraviolet.
The middle section of the lathe bed 1 of the full-automatic oiling machine disclosed by the embodiment is a working area, the front section is an operation redundant area of a Z-axis moving assembly, the rear section is a film pressing fixed area, the middle section working area is a main processing working table surface, the length is longest, and the front section and the rear section are shorter. The working area is provided with a milling frame 11, a layer of felt pad 12 is paved on the upper side of the milling frame 11, and a layer of toughened glass plate 13 is paved on the upper side of the felt pad 12 so as to ensure the flatness of the whole working table surface.
An oil collecting groove 14 is arranged between the middle section and the front section of the lathe bed 1, the length of the oil collecting groove 14 is the same as the left and right width of the toughened glass plate 13, the oil collecting groove is connected to the lathe bed 1 in a sliding manner, and the oil collecting groove can be pulled out from one side of the lathe bed 1. The height of the table top of the film pressing fixing area at the rear section of the machine body 1 is the same as that of the table top of the working area, film pressing fixing pieces are respectively arranged on the film pressing fixing area close to the left side and the right side, and before starting processing, the end part of the film pressing on the material winding roller 5 is required to be fixed through the film pressing fixing pieces.
In addition, be provided with the oil drum backup pad between the top of the side mounting panel 2 of both sides, be provided with two oil drum fixing bases in the oil drum backup pad. The two oil drum fixing seats are respectively fixed with a pressure oil drum, the pressure oil drum is respectively connected with an air pump and an oil nozzle 4 through pipelines, and electromagnetic valves are respectively arranged at the joints of the pipelines. The periphery of the pressure oil drum is coated with an electric tracing band, so that the oil drum can be heated in a low-temperature environment, and the liquid body of the gloss oil paint in the oil drum can be maintained. During processing, the pressure oil barrels are ventilated and pressurized, so that the gloss oil paint in the pressure oil barrels is conveyed to the oil spray nozzle through a pipeline, and the air supply pipeline of the two pressure oil barrels and the sprayed gloss oil paint can be switched through the electromagnetic valve.
The controller of the full-automatic oil polishing machine disclosed by the invention is provided with a touch operation screen. The touch operation screen is provided with touch keys such as a feeding back point, a feeding point, an oil nozzle, ultraviolet rays, a cylinder, a technological parameter, X+, "X-," Y+, "Y-," Z+, "Z-," start "," stop "," pause "," reset "," rubber roller reset ", and the like. The feeding point is a workpiece starting point, the feeding returning point is the workpiece starting point, the oil spray nozzle is used for detecting whether oil is normal or not and discharging the oil in a pipe, the ultraviolet lamp is turned on and off, the manual operation is effective, the process parameters are stored in all machine parameters, the rubber roller reset is used for resetting the height of the press roller, the press roller needs to be clicked to reset after the thickness of the plate is modified to enable the press roller to be lifted to the plate position, and the pressure springs on two sides of the press roller are stressed after the press roller is reset. "X+", "Y+", "Y-," Z+ ", and" Z- "are adjusted to be in front of, behind, about, up and down. The "reset" key is reset to the machine 0 point position, i.e., the machine origin. The "stop" and "pause" keys are those that need to be clicked to pause or stop when an abnormal condition is detected during the monitoring process. The "stop" key is to stop processing, and the "start" key is to stop suspending, and can be continued to start.
Meanwhile, the technological parameters of the machine are displayed and adjusted on the operation screen, and the settable parameters comprise:
material length: is the length of the sheet.
X-axis feed speed: is the processing speed when the gloss oil is produced.
Y-axis feed distance: is the width of the processed sheet.
Distance between purple light and spray head: the distance between the ultraviolet lamp and the glue spraying nozzle is smaller, and the shorter the material is, the smaller the distance between the ultraviolet lamp and the glue spraying nozzle is, and the whole plate is generally fixed.
Advancing the time of the open-cross: typically set to zero.
Distance of early turn off: the material length minus the distance of turning off in advance is equal to the actual oil spraying distance, and the smaller the numerical value is, the longer the glue spraying time is, and the shorter the glue spraying distance is.
Material thickness: refers to the thickness of the solid card material. After finishing modifying the thickness of the material, the material must be returned to click the rubber roller for resetting
Y-axis feed speed: the Y-axis advancing speed in the processing process is high, and the oil on two sides is more and less.
Y-direction two-end closing distance: refers to the width of the oil spray during the y-axis machining process.
The glue baking time and the back-off speed are generally not required to be managed.
After finishing processing, returning to the starting point, hooking when using gloss oil, and removing the hooking when using the wafer to prevent automatic film collection after finishing processing.
When the new machine is started, firstly checking the balance degree of the press roller, adjusting the pressure of the Z axis, ensuring that the spring is just stressed, not pressing the spring too tightly, checking whether the spacing between the spring positions at two ends is consistent after the adjustment,
when the machine is used for applying gloss oil, the numerical value is set as follows: the air pressure value is 0.1 to 0.2 megapascals; the X-axis machining speed is 35 to 40; the glue closing distance is 1700-1900 in advance; the valve is not required to be fully opened by 1/2 to 1/3; the Y-axis processing speed is 100-200, if more oil is on two sides, the speed is reduced, less oil is on two sides, and the speed is increased; the temperature is 35-40 ℃, and the temperature is properly heated according to weather.
The machine, when applying the wafer, sets the values as: the air pressure value is 0.3-0.4; the X-axis processing speed is 15-20; the glue closing distance is 1400-1600 in advance; the Y-axis processing speed is 100-200; the temperature is 40-45 ℃.
The invention discloses a full-automatic oil polishing machine, which is used when:
1. the pressurized oil tank is filled with gloss oil or glue.
2. The device is powered and checked for a proper circuit pressure.
3. After checking that all the materials are normal, selecting to open a valve on a connecting pipeline of the oil nozzle according to the process of the materials to be processed, setting parameters such as thickness, processing speed and the like of the materials to be processed by a touch screen, and waiting for processing
4. And placing a material to be processed on the platform, enabling the oil nozzle to be positioned at the upper right corner of the processed material, and setting a feeding point.
5. Clicking a start button, and starting the work of the oil polishing machine: at the moment, the oil nozzle is opened, the X-axis and the Y-axis of the equipment start to operate according to a set program, gloss oil or glue is uniformly sprayed on the surface of a material under the action of air pressure, and the material rolling roller starts to work in a linkage mode along with the pressing roller moving together with the equipment. Firstly, a material rolling roller starts to rotate a PE light film to start to be paved on the surface of spraying liquid, a pressing roller starts to perform flattening work, light oil or glue is pressed into a thin layer, and at the moment, an ultraviolet lamp also reaches a preset offset position to start to automatically start irradiation, so that the light oil or glue is uniformly irradiated by ultraviolet rays and solidified. The operation is continued until the oil nozzle reaches the preset position to automatically stop operation, then the pressing roller and the material winding roller continue to reach the preset position and stop operation, and the ultraviolet lamp irradiates the extreme edge of the material to stop for the preset closing time. At this time, the equipment starts reverse film collecting operation, so that the PE optical film and the optical oil layer are automatically separated, and finally the feeding point is reached. This operation is ended.
The foregoing is merely illustrative of the present invention and is not intended to limit the scope of the invention, i.e., all such modifications and variations are within the scope of the invention as defined in the appended claims and their equivalents.
Claims (8)
1. The full-automatic oil polishing machine is characterized by comprising a machine body, a supporting component, an oil injection component, a calendaring component, an ultraviolet lamp set and a controller, wherein the supporting component spans the machine body and comprises side mounting plates respectively arranged at two sides of the machine body, and the bottoms of the side mounting plates are respectively connected with two sides of the machine body through Z-axis moving components; the oil injection assembly comprises an X-axis mounting plate and an oil injection nozzle, the oil injection nozzle is connected with the pneumatic oil delivery assembly through a pipeline, the oil injection nozzle is connected to the X-axis mounting plate through an X-axis moving assembly, and two ends of the X-axis mounting plate are respectively fixed at the front ends of the side mounting plates on two sides; the calendaring assembly comprises a coiling roller and a pressing roller, wherein the two ends of the coiling roller are respectively arranged at the upper sides of the front ends of the side mounting plates at the two sides, the coiling roller is used for coiling and storing a pressing film, the two ends of the pressing roller are respectively arranged at the middle parts of the side mounting plates at the two sides through a Y-axis moving assembly, the ultraviolet lamp group comprises an ultraviolet lamp holder, the ultraviolet lamp holder is positioned at the rear side of the pressing roller, the two ends of the ultraviolet lamp holder are respectively fixed on the side mounting plates at the two sides, a plurality of ultraviolet lamps are arranged on the lower surface of the ultraviolet lamp holder, the controller is respectively electrically connected with a pneumatic oil conveying assembly, a Z-axis moving assembly, an X-axis moving assembly, a Y-axis moving assembly and an ultraviolet lamp group to construct the logic running sequence of each power element of the oil machine,
the Y-axis moving assembly comprises a Y-axis sliding block, a Y-axis guide rail and a screw rod lifting assembly, wherein the middle part of a side mounting plate at two sides of the lathe bed is provided with a vertical sliding hole, the Y-axis guide rail is positioned at the outer side of the side mounting plate and is vertically arranged at two sides of the sliding hole, two ends of the Y-axis sliding block are in sliding clamping connection with the Y-axis guide rail, two ends of a compression roller are respectively connected with the middle part of the Y-axis sliding block through large deep groove ball bearings, the Y-axis sliding block is connected with the screw rod lifting assembly,
the screw rod lifting assembly comprises a screw rod, a screw seat supporting plate, a Y-axis lifting motor and a transmission shaft, wherein two ends of the transmission shaft are respectively connected to the tops of side mounting plates on two sides of a machine body through bearings, two ends of the transmission shaft respectively exceed the side mounting plates and are respectively connected with the top ends of the vertically arranged screw rod through bevel gears, one end of the transmission shaft is connected with the Y-axis lifting motor through a coupling, the Y-axis lifting motor is connected to the side mounting plates through a U-shaped plate, an inner side wing plate of the U-shaped plate is fixedly connected with the side mounting plates, an outer side wing plate is fixedly connected with the Y-axis lifting motor, a middle hole of the outer side wing plate is formed, the coupling is used for penetrating through an output shaft of the Y-axis lifting motor, the middle part of a bottom plate of the U-shaped plate is also provided with a hole, the screw rod is connected in the hole of the bottom plate of the U-shaped plate through a bearing, the screw seat is horizontally arranged, the screw seat supporting plate is vertically connected to the Y-axis sliding block in a joint mode, a screw nut fixing plate is arranged above the screw seat, the screw seat is connected with the screw nut fixing plate through four connecting bolts at four corners, the screw seat fixing plates are fixedly connected with the screw seat and the screw nut fixing plate, and the screw seat is fixedly connected with the screw nut seat and the screw seat respectively through the screw seat and the screw seat respectively.
2. The full-automatic oil polishing machine according to claim 1, wherein the two ends of the material rolling roller are respectively connected with small deep groove ball bearings, the side mounting plates on the two sides of the machine body are respectively provided with material rolling roller supporting seats, the material rolling roller supporting seats are provided with fixing ports which are matched with the outer rings of the small deep groove ball bearings, and the small deep groove ball bearings on the two ends of the material rolling roller are respectively clamped in the fixing ports of the material rolling roller supporting seats on the side mounting plates on the two sides; the spring rolling machine is characterized in that spring barrels are respectively arranged at the two ends of the material rolling roller at the inner sides of the small deep groove ball bearings, springs and one-way bearings are arranged in the spring barrels, the one-way bearings are fixedly connected with the material rolling roller, the spring barrels and the one-way bearings are respectively connected with the two ends of the springs, connecting plates are downwards arranged at the bottoms of the spring barrels, and the connecting plates are respectively provided with connecting holes corresponding to the material roller supporting seats and are fixedly connected through bolts.
3. The full-automatic oil machine according to claim 2, wherein the X-axis moving assembly comprises an X-axis power motor, an X-axis guide rail, an X-axis sliding block, a toothed belt, a driving gear and a driven gear, wherein the X-axis power motor is connected to the front side surface of one end of the X-axis mounting plate, the output shaft of the X-axis power motor penetrates through the X-axis mounting plate, the driving gear is connected to the rear side of the X-axis power motor, the driven gear is mounted on the rear side of the other end of the X-axis mounting plate and is positioned on the same horizontal line as the driving gear, the X-axis sliding block is connected with the driving gear through the meshed toothed belt, the X-axis sliding block is fixed on the toothed belt and is connected with the X-axis guide rail in a sliding and clamping manner, limit switches for controlling the turning of the X-axis power motor are respectively arranged at two ends of the inner side of the X-axis mounting plate, the oil nozzle moves to touch the limit switches, the X-axis power motor changes turning direction, the oil nozzle can reciprocate in the X-axis direction, and the limit switches at the far end are connected with the X-axis mounting plate in a sliding manner.
4. The fully automatic oil polishing machine according to claim 3, wherein the Z-axis moving assembly comprises a Z-axis power motor, a Z-axis sliding block, a Z-axis guide rail, a Z-axis gear and a Z-axis rack, the Z-axis guide rail and the Z-axis rack are tiled on the side surface of the machine body side by side, the Z-axis gear is connected on one side of the Z-axis sliding block and meshed with the Z-axis rack, the Z-axis sliding block is fixedly connected at the bottom of the side mounting plate and is in sliding engagement with the Z-axis guide rail, the Z-axis power motor is also fixed on the side mounting plate, is positioned on the upper side of the Z-axis gear and is connected with the Z-axis gear through a driving belt, and the Z-axis power motors of the Z-axis moving assemblies on two sides of the machine body synchronously rotate.
5. The full-automatic oil polishing machine according to claim 4, wherein a core roller is arranged between the material rolling roller and the compression roller, two ends of the core roller are respectively connected to side mounting plates on two sides of the lathe bed through core roller seats, the core roller is connected with the core roller seats through bearings, and a light shielding plate is integrally arranged on the rear side of the ultraviolet lamp holder.
6. The fully automatic oil polishing machine of claim 5, wherein the middle section of the machine body is a working area, the working area is provided with a milling frame, a layer of felt is paved on the upper side of the milling frame, and a layer of toughened glass plate is paved on the upper side of the felt.
7. The full-automatic oil polishing machine according to claim 6, wherein the front section of the lathe bed is an operation redundant area of the Z-axis moving assembly, an oil collecting groove is arranged between the Z-axis moving assembly and the working area, and the length of the oil collecting groove is the same as the left and right width of the tempered glass plate; the back section of the lathe bed is a film pressing fixing area, the table top of the film pressing fixing area is the same as that of the working area, and film pressing fixing pieces are respectively arranged on the film pressing fixing area close to the left side and the right side.
8. The full-automatic oil polishing machine according to claim 7, wherein an oil drum supporting plate is arranged between the top ends of the side mounting plates on two sides of the machine body, two oil drum fixing seats are arranged on the oil drum supporting plate, pressure oil drums are respectively fixed in the oil drum fixing seats and are respectively connected with an air pump and an oil nozzle through pipelines, electromagnetic valves are respectively arranged at the connecting positions of the pipelines, and electric tracing bands are wrapped on the periphery of the pressure oil drums.
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