CN210821322U - A plastic floor laminating device - Google Patents
A plastic floor laminating device Download PDFInfo
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- CN210821322U CN210821322U CN201921817769.7U CN201921817769U CN210821322U CN 210821322 U CN210821322 U CN 210821322U CN 201921817769 U CN201921817769 U CN 201921817769U CN 210821322 U CN210821322 U CN 210821322U
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Abstract
本实用新型公开了一种塑胶地板淋膜装置,包括工作台,所述工作台通过辊轴支撑板连接有输送辊轴,所述辊轴支撑板两端通过第一压辊板和第二压辊板连接有第一压辊轴和第二压辊轴,所述工作台的上部从左向右依次等距设有第一框架、第二框架和第三框架,所述第一框架上设有用于涂胶的淋膜池,所述第二框架上设有送膜的覆膜架,所述第三框架上设有用于调节升降的电缸,所述工作台底部安装有用于动力输出的电机;本实用新型设有电机带动输送辊轴进行对塑胶地板的运输,在工作台上设有淋膜池进行涂抹胶水,设有导向辊轴实现对覆膜的输送,通过电缸带动的覆压辊轴实现对覆膜的压合;在输送辊轴上设有压辊轴,可以防止塑胶地板在运输的时候发生脱落移位。
The utility model discloses a plastic floor laminating device, comprising a worktable, the worktable is connected with a conveying roller shaft through a roller shaft support plate, and both ends of the roller shaft support plate pass through a first pressing roller plate and a second pressing roller plate. The roller plate is connected with a first pressing roller shaft and a second pressing roller shaft, and the upper part of the worktable is provided with a first frame, a second frame and a third frame at equal distances from left to right, and the first frame is provided with a first frame, a second frame and a third frame. There is a laminating pool for gluing, the second frame is provided with a film-feeding frame, the third frame is provided with an electric cylinder for adjusting the lifting, and the bottom of the worktable is equipped with a power output. Motor; the utility model is provided with a motor to drive a conveying roller shaft to transport the plastic floor, a laminating pool is arranged on the worktable to apply glue, a guide roller shaft is arranged to realize the conveying of the lamination, and the lamination driven by the electric cylinder is provided. The pressing roller shaft realizes the pressing of the film; there is a pressing roller shaft on the conveying roller shaft, which can prevent the plastic floor from falling off and shifting during transportation.
Description
技术领域technical field
本实用新型属于塑胶地板技术领域,具体涉及一种塑胶地板淋膜装置。The utility model belongs to the technical field of plastic floors, in particular to a film coating device for plastic floors.
背景技术Background technique
塑胶地板是PVC地板的另一种叫法。主要成分为聚氯乙烯材料,PVC地板可以做成两种,一种是同质透心的,就是从底到面的花纹材质都是一样的。Plastic floor is another name for PVC floor. The main component is polyvinyl chloride material, and the PVC floor can be made into two types, one is homogeneous and transparent, that is, the pattern material from the bottom to the surface is the same.
还有一种是复合式的,就是最上面一层是纯PVC透明层,下面加上印花层和发泡层。 PVC地板由于其花色丰富,色彩多样而被广泛用于居家和商业的各方面。There is also a composite type, that is, the top layer is a pure PVC transparent layer, and a printing layer and a foam layer are added below. PVC flooring is widely used in all aspects of home and business due to its rich colors and diverse colors.
塑胶地板是一个广泛的称谓。网络上有多种说法,应该说都不是十分准确,塑胶地板是当今世界上非常流行的一种新型轻体地面装饰材料,也称为“轻体地材”。Plastic floor is a broad term. There are many sayings on the Internet, and it should be said that they are not very accurate. Plastic floor is a new type of light-body floor decoration material that is very popular in the world today, also known as "light-body floor material".
在塑胶地板的生产过程中需要对其进行淋膜,使得塑胶地板可以防水和防滑等效果,在淋膜的是要先对塑胶地板进行涂胶,然后将覆膜压合上去,实现塑胶地板的覆膜,增加塑胶地板的实用性。In the production process of the plastic floor, it needs to be coated, so that the plastic floor can be waterproof and anti-skid. In the coating process, the plastic floor should be coated with glue first, and then the film should be laminated to realize the plastic floor. Lamination to increase the practicality of the plastic floor.
但是,在现有技术中,对于淋膜的过程都是通过人工进行涂抹胶水,使得工作效率低下,且涂抹的胶水厚度不均匀,使得覆膜的时候十分的麻烦,且成品会显得高低不平,无法达到标准,现有的技术中有些设备实现自动涂胶,但是在使用的时候很容易发生塑胶地板移动脱落,使得操作中存在有大量的问题,对于覆膜的时候,没有导向装置,使得覆膜很容易造成断裂或者是的覆膜挤压,不能实现覆膜,对于覆膜后未做压合操作,使得覆膜内部容易存在气泡,且不能够使得覆膜十分的平整。However, in the prior art, the process of laminating the film is manually applied with glue, which makes the work efficiency low, and the thickness of the glue applied is uneven, which makes the lamination process very troublesome, and the finished product will appear uneven. Unable to meet the standard, some equipment in the existing technology realizes automatic gluing, but it is easy to cause the plastic floor to move and fall off during use, which causes a lot of problems in the operation. The film is easily broken or the film is squeezed, and the film cannot be achieved. The lamination operation is not performed after the film is applied, so that there are easily bubbles inside the film, and the film cannot be made very smooth.
为此,我们提出一种塑胶地板淋膜装置来解决现有技术中存在的问题,使其工作效率得到提高,省时省力,降低企业生产劳动成本,操作简单,在运行的时候能够保证塑胶地板的成型效果优良,不会使得塑胶地板在运输的时候发生移位和覆膜铺设平整。To this end, we propose a plastic floor laminating device to solve the problems existing in the prior art, so as to improve the work efficiency, save time and labor, reduce the production labor cost of the enterprise, the operation is simple, and the plastic floor can be guaranteed during operation. The molding effect is excellent, and the plastic floor will not be displaced and the film will be laid flat during transportation.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供一种塑胶地板淋膜装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a plastic floor coating device to solve the problems raised in the above-mentioned background art.
为实现上述目的,本实用新型采用了如下技术方案:To achieve the above object, the utility model adopts the following technical solutions:
一种塑胶地板淋膜装置,包括工作台,所述工作台的两侧固定设有辊轴支撑板,一侧所述辊轴支撑板的外侧固定设有齿轮盒,所述辊轴支撑板内至少通过轴承设有五组输送辊轴,所述辊轴支撑板左端顶部固定设有第一压辊板,所述第一压辊板的内部通过轴承活动连接有第一压辊轴,所述工作台的上部从左向右依次等距设有第一框架、第二框架和第三框架,所述第一框架上焊接有第一横梁,所述第一横梁上固定设有淋膜池,所述淋膜池的底部固定连接有导流池,所述导流池的底部固定连接有连接管,所述连接管的底部设有淋膜嘴,所述第二框架的顶部焊接有覆膜架,所述覆膜架的内部通过轴承活动连接有覆膜卷,所述第二框架的上部焊接有第一导向板,所述第一导向板内通过轴承活动连接有第一导向辊轴,所述第三框架的上部焊接有第二横梁,所述第二横梁上固定安装有电缸,所述电缸的输出端通过伸缩套和伸缩杆固定连接有覆压辊架,所述覆压辊架的内部通过轴承活动连接有覆压辊轴,所述辊轴支撑板的右端上部固定设有第二压辊板,所述第二压辊板的内部通过轴承活动连接有第二压辊轴,所述工作台的一端底部固定安装有电机,所述电机的输出端键连接有齿轮,所述齿轮通过链条连接在齿轮盒内。A plastic floor laminating device, comprising a workbench, two sides of the workbench are fixedly provided with roller shaft support plates, an outer side of the roller shaft support plate on one side is fixedly provided with a gear box, and inside the roller shaft support plate At least five groups of conveying roller shafts are arranged through bearings, a first pressing roller plate is fixed on the top of the left end of the roller shaft support plate, and a first pressing roller shaft is movably connected inside the first pressing roller plate through bearings. The upper part of the workbench is provided with a first frame, a second frame and a third frame at equal distances from left to right, the first frame is welded with a first beam, and the first beam is fixedly provided with a lamination pool, The bottom of the coating tank is fixedly connected with a diversion pool, the bottom of the diversion pool is fixedly connected with a connecting pipe, the bottom of the connecting pipe is provided with a coating nozzle, and the top of the second frame is welded with a coating The inside of the film-covering frame is movably connected with the film-coated roll through the bearing, the upper part of the second frame is welded with a first guide plate, and the first guide plate is movably connected with the first guide roller through the bearing, The upper part of the third frame is welded with a second beam, an electric cylinder is fixedly installed on the second beam, and the output end of the electric cylinder is fixedly connected to a pressing roller frame through a telescopic sleeve and a telescopic rod. The inside of the roller frame is movably connected with a pressing roller shaft through a bearing, a second pressing roller plate is fixed on the upper part of the right end of the roller shaft support plate, and a second pressing roller is movably connected inside the second pressing roller plate through a bearing. A motor is fixedly installed at the bottom of one end of the worktable, and the output end of the motor is keyed with a gear, and the gear is connected in the gear box through a chain.
优选的,所述工作台的底部至少焊接有四组支腿,所述支腿分别固定在工作台的底部四角处。Preferably, at least four sets of legs are welded to the bottom of the workbench, and the legs are respectively fixed at four corners of the bottom of the workbench.
优选的,所述输送辊轴的最左端作为主动输送辊轴,所述主动输送辊轴的端部键连接有主动转轮和齿轮处于齿轮盒,剩余所述输送辊轴作为从动输送辊轴,所述从动输送辊轴的端部键连接有从动转轮处于齿轮盒内。Preferably, the leftmost end of the conveying roller is used as an active conveying roller, the end of the active conveying roller is keyed with a drive wheel and a gear in a gear box, and the rest of the conveying roller is used as a driven conveying roller. , the end of the driven conveying roller is keyed with a driven runner in the gear box.
优选的,所述电机输出端上齿轮通过链条传动连接主动输送辊轴端部的齿轮,所述主动输送辊轴端部的主动转轮通过传动带传动连接从动输送辊轴端部的从动转轮。Preferably, the gear on the output end of the motor is connected to the gear at the end of the driving conveying roller through a chain drive, and the driving wheel at the end of the driving conveying roller is connected to the driven rotation at the end of the driven conveying roller through a transmission belt. wheel.
优选的,所述工作台的左端一侧开设有孔槽,所述链条穿过孔槽里连接在齿轮盒内。Preferably, a hole is formed on one side of the left end of the worktable, and the chain passes through the hole and is connected to the gear box.
优选的,所述淋膜池的顶部焊接有漏斗,所述导流池贯穿于第一横梁内。Preferably, a funnel is welded on the top of the lamination tank, and the diversion tank runs through the first beam.
优选的,所述连接管的底部至少等距离设有六组淋膜嘴,每组所述淋膜嘴的上部均设有阀门,所述阀门处于连接管上。Preferably, the bottom of the connecting pipe is provided with six groups of coating nozzles at least equidistant, and the upper part of each group of the coating nozzles is provided with a valve, and the valve is located on the connecting pipe.
优选的,所述第三框架的右侧焊接有第二导向板,所述第二导向板内通过轴承活动连接有第二导向辊轴。Preferably, a second guide plate is welded on the right side of the third frame, and a second guide roller shaft is movably connected in the second guide plate through a bearing.
优选的,所述伸缩套活动处于电缸的输出端,所述伸缩杆活动处于伸缩套内,所述伸缩套贯穿于第二横梁。Preferably, the telescopic sleeve is movable in the output end of the electric cylinder, the telescopic rod is movable in the telescopic sleeve, and the telescopic sleeve penetrates through the second beam.
优选的,所述第一压辊轴和第二压辊轴均处于两端部的输送辊轴的上方。Preferably, both the first pressing roller shaft and the second pressing roller shaft are located above the conveying roller shafts at both ends.
本实用新型的技术效果和优点:本实用新型提出的一种塑胶地板淋膜装置,与现有技术相比,具有以下优点:Technical effects and advantages of the present utility model: Compared with the prior art, a plastic floor coating device proposed by the present utility model has the following advantages:
本实用新型设有电机带动输送辊轴进行对塑胶地板的运输,使得塑胶地板能够在工作台上被运输到尾端,并且在工作台上设有淋膜池,并且通过淋膜嘴实现对塑胶底板进行涂抹胶水,并且设有导向辊轴实现对覆膜的输送,使得覆膜能够贴合在涂抹过胶水的塑胶地板上,然后通过电缸带动的覆压辊轴实现对覆膜的压合,使得覆膜能够紧紧的贴合在塑胶地板上;并且在输送辊轴上设有压辊轴,可以防止塑胶地板在运输的时候发生脱落移位。The utility model is provided with a motor to drive a conveying roller shaft to transport the plastic floor, so that the plastic floor can be transported to the tail end on the workbench, and a laminating pool is arranged on the workbench, and the laminating nozzle realizes The bottom plate is coated with glue, and a guide roller is provided to convey the film, so that the film can be attached to the glued plastic floor, and then the film is pressed by the pressing roller driven by the electric cylinder. , so that the film can be tightly attached to the plastic floor; and there is a pressing roller shaft on the conveying roller shaft, which can prevent the plastic floor from falling off and shifting during transportation.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的左视示意图;Fig. 2 is the left side schematic diagram of the utility model;
图3为本实用新型的右视示意图;Fig. 3 is the right side schematic diagram of the utility model;
图4为本实用新型的电缸示意图;Fig. 4 is the electric cylinder schematic diagram of the utility model;
图5为本实用新型的A部示意图;Fig. 5 is the schematic diagram of part A of the present utility model;
图6为本实用新型的淋膜示意图。FIG. 6 is a schematic diagram of the coating film of the present invention.
图中:1、工作台;2、支腿;3、电机;4、齿轮;5、链条;6、辊轴支撑板;7、齿轮盒;8、输送辊轴;9、第一压辊板;10、第一压辊轴;11、第一框架;12、第一横梁;13、淋膜池;14、漏斗;15、导流池;16、连接管;17、淋膜嘴;18、阀门;19、第二框架;20、覆膜架;21、覆膜卷;22、第一导向板;23、第一导向辊轴;24、第三框架;25、电缸;26、第二横梁;27、伸缩套;28、伸缩杆;29、覆压辊架;30、覆压辊轴;31、第二导向板;32、第二导向辊轴;33、第二压辊板;34、第二压辊轴;35、主动转轮;36、传动带;37、从动转轮。In the figure: 1. Workbench; 2. Outrigger; 3. Motor; 4. Gear; 5. Chain; 6. Roller shaft support plate; 7. Gear box; ; 10, the first pressing roller shaft; 11, the first frame; 12, the first beam; 13, the lamination tank; 14, the funnel; 15, the diversion tank; 16, the connecting pipe; 17, the lamination nozzle; 18, Valve; 19, second frame; 20, lamination frame; 21, lamination roll; 22, first guide plate; 23, first guide roller; 24, third frame; 25, electric cylinder; 26, second Cross beam; 27, telescopic sleeve; 28, telescopic rod; 29, cover roller frame; 30, cover roller shaft; 31, second guide plate; 32, second guide roller shaft; 33, second pressure roller plate; 34 , the second pressure roller shaft; 35, the driving wheel; 36, the transmission belt; 37, the driven wheel.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. The specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用新型提供了如图1-6所示的一种塑胶地板淋膜装置,包括工作台1;The utility model provides a plastic floor laminating device as shown in Figures 1-6, comprising a
根据图1,为了使得工作台1的高度能够方便操作人员操作,在工作台1的底部至少焊接有四组支腿2,支腿2分别固定在工作台1的底部四角处,为了实现对输送辊轴8的固定,在工作台1的两侧固定设有辊轴支撑板6,为了实现对输送辊轴8的动力输出,在一侧辊轴支撑板6的外侧固定设有齿轮盒7,为了实现输送辊轴8能够实现整个工作台1上的输送,使得辊轴支撑板6内至少通过轴承设有五组输送辊轴8,为了防止塑胶地板在输送的时候发生移位脱落,在辊轴支撑板6左端顶部固定设有第一压辊板9,第一压辊板9的内部通过轴承活动连接有第一压辊轴10,辊轴支撑板6的右端上部固定设有第二压辊板33,第二压辊板33的内部通过轴承活动连接有第二压辊轴34,第一压辊轴10和第二压辊轴34均处于两端部的输送辊轴8的上方;According to FIG. 1, in order to make the height of the
根据图1和图5,为了实现对输送辊轴8的输送作用,在输送辊轴8的最左端作为主动输送辊轴,为了实现主动输送辊轴既能与电机传动连接又能与从动输送辊轴传动连接,在主动输送辊轴的端部键连接有主动转轮35和齿轮4处于齿轮盒7,剩余输送辊轴8作为从动输送辊轴,从动输送辊轴的端部键连接有从动转轮37处于齿轮盒7内,为了实现动力对输送辊轴8的动力输出,在工作台1的一端底部固定安装有电机3,为了电机3带动输送辊轴8转动,在电机3的输出端键连接有齿轮4,齿轮4通过链条5连接在齿轮盒7内,电机3输出端上齿轮4通过链条5传动连接主动输送辊轴端部的齿轮4,为了实现整个输送辊轴8 的运作,在主动输送辊轴端部的主动转轮35通过传动带36传动连接从动输送辊轴端部的从动转轮37,为了方便链条5的连接,在工作台1的左端一侧开设有孔槽,链条5穿过孔槽里连接在齿轮盒7内;According to FIG. 1 and FIG. 5 , in order to realize the conveying effect on the conveying
根据图1、图2和图6,工作台1的上部从左向右依次等距设有第一框架11、第二框架19和第三框架24,第一框架11上焊接有第一横梁12,为了实现对塑胶地板进行涂胶,在第一横梁12上固定设有淋膜池13,为了使得胶水的流动不会过于急速,造成胶水涂抹不均匀,在淋膜池13的底部固定连接有导流池15,导流池15的底部固定连接有连接管16,连接管16的底部设有淋膜嘴17,为了方便添加胶水,在淋膜池13的顶部焊接有漏斗14,导流池15贯穿于第一横梁12内,为了使得胶水涂抹均匀,在连接管16的底部至少等距离设有六组淋膜嘴17,为了实现对胶水的控制,在每组淋膜嘴17的上部均设有阀门18,阀门18处于连接管16上;According to FIGS. 1 , 2 and 6 , the upper part of the
根据图1,为了实现对覆膜的输送,在第二框架19的顶部焊接有覆膜架20,覆膜架20的内部通过轴承活动连接有覆膜卷21,为了实现对覆膜的导向输送,在第二框架19的上部焊接有第一导向板22,第一导向板22内通过轴承活动连接有第一导向辊轴23;According to FIG. 1 , in order to realize the conveying of the film, a film-covering
根据图1、图3和图4,第三框架24的上部焊接有第二横梁26,为了实现对覆膜的导向输送,在第三框架24的右侧焊接有第二导向板31,第二导向板31内通过轴承活动连接有第二导向辊轴32,为了实现对覆压辊轴30 的调节,在第二横梁26上固定安装有电缸25,电缸25的输出端通过伸缩套27和伸缩杆28固定连接有覆压辊架29,伸缩套27活动处于电缸25的输出端,伸缩杆28活动处于伸缩套27内,伸缩套27贯穿于第二横梁26,覆压辊架29的内部通过轴承活动连接有覆压辊轴30。According to FIGS. 1 , 3 and 4 , a
工作原理:首先启动电机3,使得电机3在链条5的传动作用下,带动齿轮盒7内的主动转轮35和从动转轮37转动,进而使得输送辊轴8实现转动,然后打开淋膜嘴17的阀门18,使得淋膜池13内的胶水能顺着导流池15从淋膜嘴17内流出,然后将塑胶地板放在输送辊轴8上,且塑胶地板被第一压辊轴10 压合住,防止塑胶地板发生位移,然后塑胶地板在输送辊轴8的输送作用下实现输送,在塑胶地板经过淋膜嘴17下部的时候实现胶水的涂抹,然后将覆膜架20 上的覆膜卷21拉扯出来,通过第一导向辊轴23和第二导向辊轴32的导向输送作用,贴合在涂抹过胶水的塑胶地板上;然后,启动电缸25,使得覆压辊架29 和覆压辊轴30在伸缩套27和伸缩杆28 的作用下向下运动,贴合在覆膜过的塑胶地板上,实现对覆膜过的塑胶地板进行压合,使得覆膜能够紧紧的粘连在塑胶地板上,这样就使得后续的操作实现自动化,通输送辊轴8的作用实现塑胶地板的输送,通过覆压辊轴30 的压合作用实现对覆膜的输送,实现自动对塑胶地板的淋膜操作。Working principle: First start the
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model, All should be included within the protection scope of the present invention.
Claims (10)
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| CN112705411A (en) * | 2020-12-17 | 2021-04-27 | 安徽辉乐豪铜业有限责任公司 | Copper door coloring equipment and coloring method |
| CN112705411B (en) * | 2020-12-17 | 2021-08-31 | 安徽辉乐豪铜业有限责任公司 | Copper door coloring equipment and coloring method |
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