CN101516753A - Device and method for conveying web - Google Patents

Device and method for conveying web Download PDF

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Publication number
CN101516753A
CN101516753A CNA2007800354733A CN200780035473A CN101516753A CN 101516753 A CN101516753 A CN 101516753A CN A2007800354733 A CNA2007800354733 A CN A2007800354733A CN 200780035473 A CN200780035473 A CN 200780035473A CN 101516753 A CN101516753 A CN 101516753A
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CN
China
Prior art keywords
roll
air
feedway
conveying roller
plate
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CNA2007800354733A
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Chinese (zh)
Inventor
长谷川昌孝
小桥创一
菊地浩
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Fujifilm Corp
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Fujifilm Corp
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Filing date
Publication date
Application filed by Fujifilm Corp filed Critical Fujifilm Corp
Publication of CN101516753A publication Critical patent/CN101516753A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/24Registering, tensioning, smoothing or guiding webs longitudinally by fluid action, e.g. to retard the running web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/32Arrangements for turning or reversing webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/10Advancing webs by a feed band against which web is held by fluid pressure, e.g. suction or air blast
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/14Advancing webs by direct action on web of moving fluid

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Advancing Webs (AREA)
  • Delivering By Means Of Belts And Rollers (AREA)
  • Cleaning In General (AREA)
  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)

Abstract

A web conveying device installed in a clean room, in which dust is prevented from adhering to a web. The device conveys the web while floating it by jetting air from jetting holes or jetting slits formed in the conveying surface of a hollow cylindrical conveying roller. In the web conveying device, an air flow shielding plate is installed on the side opposite that side of the conveying roller over which the web is passed when it is conveyed, and a part of the conveying surface of the conveying roller is positioned generally vertical to the direction of air flow in the clean room.

Description

Roll feedway and carrying method
Technical field
The present invention relates to roll feedway and carrying method, especially relate to application of air pressure is carried roll in the noncontact mode roll feedway and carrying method.
Background technology
Application of air pressure carries the roll feedway of roll as disclosed in the patent documentation 1~6 in the noncontact mode, motion has variety of way, and these all are the technology with the roll of contactless state conveying completely.For example, in patent documentation 1, in the disclosed device, on the circular-arc conveyor surface of this change roll direct of travel, form a plurality of air squit holes, carry by roll being floated from this air squit hole ejection pressurized air.And, in this device, in order to make, be provided with the guide plate that links to each other with conveyor surface at the front and back position of conveyor surface from the distribution of pressure uniformization of the air of air squit hole ejection.In addition, in patent documentation 2 in the disclosed device, front and back position at the conveyor surface of above-mentioned formation is provided with the parts of prevention from the air of air squit hole ejection, in patent documentation 3 in the disclosed device, be provided with the current plate that the windstream from the ejection of air ejiction opening is carried out rectification at the front and back position of conveyor surface.In addition, in patent documentation 4 in the disclosed device, be provided with delivery board at two side positions of above-mentioned conveyor surface.In addition, in patent documentation 5 in the disclosed device, in order to make from the distribution of pressure uniformization of the air of air ejiction opening ejection, surface at the conveyor surface that is formed with a plurality of air ejiction openings is set side by side with a plurality of slits along the roll Width, in addition, in patent documentation 6, in the disclosed device, support roll with case of bending.
But, in above-mentioned patent documentation 1~6 record carry the device of roll to have following shortcoming with complete contactless state, be subjected to the influence of variation of the conveyance tension of the variation of air pressure or roll easily, thereby the floatation volume of roll changed easily.And, therefore there is following shortcoming, make roll produce snakelike complications and deflection, it is inhomogeneous to produce delivery speed, roll is contacted with conveyor surface and damages the roll surface.In addition, but also exist can't be in the shortcoming of restriction fields of employment such as the front and back of accurate working procedure of coating use for these methods.Therefore, for addressing these problems, in patent documentation 7, disclose a kind of roll carrying method and device, it is characterized in that, spray air and roll is floated from the squit hole or the ejection slit that are formed at conveyor surface, support two edge portions of the roll that is floated conveying on one side by edge rollers, Yi Bian carry.In addition, as preventing curling and stably floating the device of conveying of roll, in patent documentation 8, disclose on the top that gas blows out face width degree direction end the no touch floating transportation device that gas blows out case is set.
Patent documentation 1:(Japan) spy opens clear 60-93056 communique
Patent documentation 2:(Japan) spy opens clear 61-203055 communique
Patent documentation 3:(Japan) spy opens clear 62-167162 communique
Patent documentation 4:(Japan) spy opens clear 63-225058 communique
Patent documentation 5:(Japan) spy opens flat 2-163252 communique
Patent documentation 6:(Japan) spy opens flat 8-245028 communique
Patent documentation 7:(Japan) spy opens the 2001-106402 communique
Patent documentation 8:(Japan) spy opens flat 5-317792 communique
But, disclosed feedway can't address the problem in patent documentation 7 and 8, promptly, because the variation of conveyance tension or float the variation of air pressure, and make because roll contacts the dust of generation and is attached to roll with conveyor surface, especially, be provided with in Clean room that there are the following problems under the situation of this device, because the air that is used to roll is floated leaks from the feedway bottom, therefore make the air turbulence of Clean room, the degree of purification in the Clean room is reduced.
Fig. 1 represents that disclosed conveyor surface cylindraceous in the above-mentioned patent documentation 7 is provided with the block diagram of the air supporting roller of air squit hole.The air supporting roller of roll feedway is made of the urceolus 11 that is provided with squit hole on the surface, inner core 12, not shown edge rollers, spray from the air squit hole that is arranged at urceolus 11 from inner core 12 compressed and supplied air, thus, circumvolution can be floated and carried in the not shown roll of the urceolus 11 of air supporting roller.In addition, near being provided with, can carry out the conveying of roll at the air supporting roller swimmingly near roller 13.
Fig. 2 is the instruction diagram of air flow condition of the section of this air supporting roller of expression.Edge rollers 14 contacts or approaching of roll 15 by the air supporting roller utilize from the inner core 12 of air supporting roller and supply with and float and carry from the air of the squit hole ejection that is arranged at urceolus 11.On urceolus 11, spread all over the whole face in columnar surface and be provided with squit hole, among the figure, because up to roll 15 is arranged, therefore the air downward direction flows in the drawings.It is disorderly that the air that this downward direction flows out produces the air-flow in the Clean room, and dust is attached on the roll 15.In addition, because roll 15 also is present on the face parallel with drawing, therefore, the air of outflow downward direction in the drawings becomes strong air-flow and flows out.Because such air-flow that produces, as shown in Figure 2, ambient air is attracted (jeting effect), produces guides wind thus, the dust that produces at the contact surface of roll and feedway moves by guides wind, attached to the applicator surface side of roll 15 (roll float face side).
In addition, in common downflow system Clean room, the air quantity of airflow flowing or wind speed are certain from the top down; can not produce the eddy current of air-flow etc.; but when only producing strong air-flow in the specific region, the eddy current of air-flow etc. takes place as mentioned above; thus; dust can lodge in specific zone, and the dust that accumulates is rolled-up, thereby the degree of purification in the Clean room is reduced; and, produce pollution at roll 15 surface attachment dust.
Summary of the invention
The present invention develops in view of the above problems, it provides a kind of roll feedway and carrying method, can reduce the influence that the air current flow to Clean room causes as best one can, can prevent from as best one can on roll, to adhere to dust, and prevent the reduction of the degree of purification in the Clean room.
A first aspect of the present invention provides a kind of roll feedway, squit hole or ejection slit ejection air from the conveyor surface that is formed at the cylindrical shape conveying roller, while being floated, carries roll, it is characterized in that the opposition side of circumvolution roll one side of described conveying roller is provided with the plate of becalming when carrying roll.
Second aspect present invention provides a kind of roll feedway on the basis of first aspect, it is characterized in that, described roll feedway is arranged in the Clean room.
Third aspect present invention first or the basis of second aspect on a kind of roll feedway is provided, it is characterized in that, the part of the conveyor surface of described conveying roller generally perpendicularly is set with respect to the air-flow direction of described Clean room.
A kind of roll feedway is provided on the basis of fourth aspect present invention either side in first~third aspect, it is characterized in that, the described plate of becalming is arranged on and leaves that described conveying roller 10 (mm) is above, the position of the following distance of 100 (mm).
A kind of roll feedway is provided on the basis of fifth aspect present invention either side in first~fourth aspect, it is characterized in that, becalm plate and direction towards the two ends of roll width flows by described from the air of the squit hole that is formed at described conveying roller conveyor surface or the ejection of ejection slit.
Sixth aspect present invention provides a kind of roll feedway on the basis of either side in aspect first~the 5th, it is characterized in that the described plate of becalming is narrower than the width of described roll in the length of roll Width.
Seventh aspect present invention provides a kind of roll carrying method, squit hole or ejection slit ejection air from the conveyor surface that is formed at the cylindrical shape conveying roller, while being floated, carries roll, it is characterized in that, the opposition side setting of circumvolution roll one side of the described conveying roller plate of becalming when carrying roll, from squit hole or ejection slit ejection air on one side carry on one side.
Eighth aspect present invention provides a kind of roll carrying method on the basis of eight aspect, it is characterized in that, described conveying roller is arranged in the Clean room, and the part of the conveyor surface of described conveying roller generally perpendicularly is set with respect to the air-flow direction of described Clean room.
Ninth aspect present invention the 7th or the basis of eight aspect on a kind of roll carrying method is provided, it is characterized in that, becalm plate and direction towards the two ends of roll width flows by described from the air of the squit hole that is formed at described conveying roller conveyor surface or the ejection of ejection slit.
Tenth aspect present invention provides a kind of roll carrying method on the basis of either side in aspect the 7th~the 9th, it is characterized in that the described plate of becalming is narrower than the width of described roll in the length of roll Width.
As mentioned above, has following effect according to roll feedway of the present invention and carrying method, promptly, even device of the present invention is arranged in the Clean room, also can reduce the influence that the air current flow in the Clean room is caused, can prevent from roll, to adhere to dust as best one can, and, the reduction of the degree of purification in the Clean room prevented.In addition, even under the situation that device of the present invention is arranged at Clean room place in addition, also can reduce adhered dust on roll.
Description of drawings
Fig. 1 is the block diagram of the air supporting roller of existing roll feedway.
Fig. 2 is the section-drawing parallel with roll of the air supporting roller of existing roll feedway.
Fig. 3 is the section-drawing parallel with roll of the air supporting roller of roll feedway of the present invention.
Fig. 4 is the block diagram of the air supporting roller of roll feedway of the present invention.
Fig. 5 is the section-drawing vertical with roll of the air supporting roller of roll feedway of the present invention.
Fig. 6 is the section-drawing vertical with roll of another roll feedway air supporting roller of the present invention.
Fig. 7 is the section-drawing vertical with roll of another roll feedway air supporting roller of the present invention.
Fig. 8 is the section-drawing vertical with roll of another roll feedway air supporting roller of the present invention.
Fig. 9 is the instruction diagram of the explanation air supporting roller and the plate distance of becalming.
Figure 10 is the measurement result of the degree of purification that obtains of the dust amount by the roll feedway of the roll feedway of structure of the present invention and existing structure.
Description of symbols:
21---urceolus (air supporting roller), 22---inner core (air supporting roller), 23---near roller, 25---roll, 26---the plate of becalming
The specific embodiment
(roll feedway)
Roll feedway of the present invention and carrying method are described below with reference to the accompanying drawings.
Fig. 3 is the instruction diagram of air flow condition of the air supporting roller section of expression roll feedway of the present invention.
Specifically, be provided with the plate 26 of becalming being included in the opposition side of a side of circumvolution roll 25 of air supporting roller that cylindric surface is provided with urceolus 21, air fed inner core 22, the edge rollers 24 of the squit hole that is used to spray air.By adopting this structure, the air-flow that downward direction flows out among the figure flows and flows to the left and right along the Width of roll 25.Like this, in the downflow system Clean room, airflow flowing is with from up to down airflow flowing is mobile to the left and right.Thus, the generation of the eddy current that produces by air-flow etc. can be reduced with doing one's utmost, dust adhering to can be reduced to roll 25 surfaces.
Be described in more detail according to Fig. 4, Fig. 5.Fig. 4 represents the block diagram of roll feedway of the present invention, and Fig. 5 represents section-drawing.The air supporting roller comprises inner core 22, urceolus 21 and not shown edge rollers.Inner core 22 is a hollow shape, is formed with a plurality of squit holes around it.Not shown axle support fixed bearing is passed through at the both ends of this inner core 22, and linking respectively at its both ends has not shown air supplying tubing.In addition, urceolus 21 also is columnar hollow shape, and portion contains inner core 22 within it.Surface at the cylindrical shape conveyor surface of this urceolus 21 (face that is covered by roll when carrying roll) is formed with a plurality of air squit holes.
Bottom at this air supporting roller is fixed with the plate 26 of becalming by not shown supporting mass.This length of becalming plate 26 its roll 25 Widths forms narrower than roll 25 width, or the length of its roll 25 direct of travels forms roughly the same length with two intervals near roller 23 that are arranged at the front and rear of air supporting roller.In addition, the air supporting roller is preferably 10~100 (mm) with the distance H of the plate 26 of becalming, and has confirmed that in the experiment that the inventor did the plate 26 of then becalming can not contact with roll 25, and can control dust adhering to roll as long as in this distance range.In addition, are shapes roughly the same near roller 23 with the air supporting roller, support its two ends axial region freely by not shown bearing rotation, and the upper surface of roll 25 is contacted supporting.
In the roll feedway of above structure, when supplying with pressurized air from inner core 22 two ends of air supporting roller, this pressurized air from the not shown air squit hole that is formed at inner core 22 to the ejection of the outside of inner core 22.The air of this ejection further sprays to the outside from the air squit hole that is arranged at urceolus 21, utilizes the air of this ejection that roll 25 is floated conveying.
In addition, when carrying roll 25, therefore the upper surface near roller 23 supporting rolls 25 of the front and rear by being arranged at the air supporting roller, can make the floatation volume of roll 25 of conveyor surface of urceolus 21 of air supporting roller stable.
In above structure, the air that sprays from air supporting roller urceolus 21 squit holes floats roll 25 in the direction that has roll 25, but air forms airflow flowing in the direction that does not have roll 25.On the other hand, never exist the air former state of squit hole ejection of the urceolus 21 of roll 25 to flow out.
Therefore, the air that sprays from the squit hole that is arranged at air supporting roller urceolus 21 is formed on the direction airflow flowing that does not have roll 25.In roll feedway of the present invention, this air communication is crossed the direction that the plate 26 of becalming that is arranged at air supporting roller bottom is changed air current flow, becomes at the air supporting roll shaft to being roll 25 Width airflow flowing.Afterwards, this air-flow flows out to the outside around the air supporting roller, and with airflow flowing interflow in the Clean room, dust that will swim in air-flow and air-flow are transported to the place of leaving roll 25 together, thereby can prevent that it is attached on the roll 25.
More than, in the structure of roll feedway of the present invention, the air-flow in the Clean room can not produce disorder, can prevent dust adhering to roll 25 with simple structure.
At this, except the setting of above-mentioned explanation is becalmed the roll feedway of structure of plate 26 monomers, by adopting following structure the flow adjustment of air-flow can be become best flowing, described structure is as shown in Figure 6 at the air supporting roller that is made of urceolus 22 and inner core 22 and becalm the structure of surface plate 27 is set between the plate 26 in addition; As shown in Figure 7 at the air supporting roller that constitutes by urceolus 22 and inner core 22 and becalm the structure of snyed plate 28 is set between the plate 26; And as shown in Figure 8 at the air supporting roller that constitutes by urceolus 22 and inner core 22 and becalm between the plate 26 structure of the breaker plate 29 that is made of porous body is set.
In addition, as shown in Figure 9, the reason that the distance H of the above-mentioned air supporting roller and the plate 26 of becalming is preferably 10~100 (mm) is, when distance H when 100 (mm) are above, when then air-flow contacts with the plate 26 of becalming, air-flow changes the flow direction in the direction vertical with respect to the face of the plate 26 of becalming, and thus, adheres to dust sometimes on roll 25.On the contrary, when 10 (mm) are following, when the variation because of air pressure or conveyance tension makes roll 25 vibration, because of contacting with the plate 26 of becalming etc., roll 25 causes the bad of roll 25 sometimes.In sum, the air supporting roller is preferably 10~100 (mm) with the distance H of the plate 26 of becalming.
In addition, under roll feedway of the present invention is arranged at situation in the downflow system Clean room, the width of roll 25 Widths of plate 26 of preferably becalming is narrower than the width P of roll 25, and wideer than the interval S of the edge rollers 24 that is arranged at air supporting roller both sides.Adopt the width of this scope, then the air from 21 ejections of air supporting roller urceolus can directly not flow with strong air quantity downward direction, produces eddy current thereby can reduce air-flow, in addition, can not hinder airflow flowing in the Clean room.
Embodiment
Embodiment to the roll feedway of present embodiment describes.In Clean room, this roll feedway can be used for wanting avoiding contacting with roll and the manufacturing of various functional bloomings such as the printing of carrying or photo photosensitive material, optical compensation films, antireflection film.
Particularly, the profile of the air supporting roller of roll feedway is φ 75 (mm), and the air supply pressure that the air supporting roller is supplied with is 5~20 (KPa).The width of roll 25 is 1000~1500 (mm), and thickness is 50~100 (μ m).The delivery speed of this roll 25 is 20~25 (m/ branches), and the conveyance tension of roll 25 is 100~500 (N/m).
Be provided with the situation of the plate 26 of becalming and unload the situation of the plate 26 of becalming for bottom, utilize particle collector to carry out the mensuration of dust amount in the Clean room at the air supporting roller of this roll feedway.Figure 10 represents its result.Particularly, be that the quantity of the following dust of 0.5 (μ m) of every cub ft is measured.From at first to about the 3:40 being the value of situation of roll feedway of the present invention that is provided with the structure of the plate 26 of becalming.In this case, dust amount is few, has dust in Clean room hardly.Therefore, at this state, almost on roll 25, do not adhere to dust and pollute the possibility on roll 25 surfaces.Afterwards, take off becalm plate 26 and with the situation of existing roll feedway with spline structure under, dust amount rises, and has a large amount of dust to swim in Clean room.Therefore, dust is attached to contamination of heavy raising on the roll 25.Afterwards, after about 7:00, under the situation of the roll feedway of the present invention of the structure that is provided with the plate 26 of becalming, measure once more again, dust amount becomes seldom, almost adheres to dust and the possibility of contaminated surface on roll 25.
In sum, be provided with the roll feedway of the present invention of the structure of the plate 26 of becalming in air supporting roller bottom, the degree of purification in the Clean room is reduced, and can prevent at roll 25 surface attachment dust etc.
More than roll feedway of the present invention and carrying method are had been described in detail, but the present invention is not limited to above example, in the scope that does not break away from aim of the present invention, can carry out various improvement or distortion.

Claims (10)

1, a kind of roll feedway from the squit hole or the ejection slit ejection air of the conveyor surface that is formed at the cylindrical shape conveying roller, is carried while roll is floated, it is characterized in that,
The opposition side of circumvolution roll one side of described conveying roller is provided with the plate of becalming when carrying roll.
2, roll feedway as claimed in claim 1 is characterized in that, described roll feedway is arranged in the Clean room.
3, roll feedway as claimed in claim 1 or 2 is characterized in that, the part of the conveyor surface of described conveying roller generally perpendicularly is set with respect to the air-flow direction of described Clean room.
4, as each described roll feedway in the claim 1~3, it is characterized in that,
The described plate of becalming is arranged on and leaves that described conveying roller 10 (mm) is above, the position of the following distance of 100 (mm).
5, as each described roll feedway in the claim 1~4, it is characterized in that,
Utilize from the air of the squit hole that is formed at described conveying roller conveyor surface or the ejection of ejection slit and describedly to becalm plate and direction towards the two ends of roll width flows.
6, as each described roll feedway in the claim 1~5, it is characterized in that,
The described plate of becalming is narrower than the width of described roll in the length of roll Width.
7, a kind of roll carrying method from the squit hole or the ejection slit ejection air of the conveyor surface that is formed at the cylindrical shape conveying roller, is carried while roll is floated, it is characterized in that,
The opposition side setting of circumvolution roll one side of the described conveying roller plate of becalming when carrying roll, from squit hole or ejection slit ejection air on one side carry on one side.
8, roll carrying method as claimed in claim 7 is characterized in that,
Described conveying roller is arranged in the Clean room,
The part of the conveyor surface of described conveying roller generally perpendicularly is set with respect to the air-flow direction of described Clean room.
9, as claim 7 or 8 described roll carrying methods, it is characterized in that,
Utilize from the air of the squit hole that is formed at described conveying roller conveyor surface or the ejection of ejection slit and describedly to becalm plate and direction towards the two ends of roll width flows.
As each described roll carrying method in the claim 7~9, it is characterized in that 10, the described plate of becalming is narrower than the width of described roll in the length of roll Width.
CNA2007800354733A 2006-09-26 2007-09-20 Device and method for conveying web Pending CN101516753A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2006261382A JP2008081230A (en) 2006-09-26 2006-09-26 Web conveyance device and conveyance method
JP261382/2006 2006-09-26

Publications (1)

Publication Number Publication Date
CN101516753A true CN101516753A (en) 2009-08-26

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CNA2007800354733A Pending CN101516753A (en) 2006-09-26 2007-09-20 Device and method for conveying web

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JP (1) JP2008081230A (en)
KR (1) KR20090057008A (en)
CN (1) CN101516753A (en)
TW (1) TW200827273A (en)
WO (1) WO2008038562A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009179427A (en) * 2008-01-30 2009-08-13 Fujifilm Corp Conveying device and vacuum film deposition device
JP5467905B2 (en) * 2010-03-25 2014-04-09 富士フイルム株式会社 Film conveying apparatus and method, film manufacturing apparatus and method
JP5759033B2 (en) * 2014-02-07 2015-08-05 帝人株式会社 Curing agent, adhesive using the same, and paint
JP5883538B1 (en) * 2015-12-14 2016-03-15 株式会社大栄製作所 Levitation device and transfer device provided with the levitating device
JP6626158B2 (en) * 2018-06-11 2019-12-25 日東電工株式会社 Laminating device with shielding member

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* Cited by examiner, † Cited by third party
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JPH01134652U (en) * 1988-03-07 1989-09-13
JPH0632499A (en) * 1992-07-13 1994-02-08 Sutetsuku:Kk Noncontact holding device

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KR20090057008A (en) 2009-06-03
TW200827273A (en) 2008-07-01
JP2008081230A (en) 2008-04-10

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Open date: 20090826