CN101514968A - Heat current densimeter - Google Patents
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- CN101514968A CN101514968A CNA2009100213435A CN200910021343A CN101514968A CN 101514968 A CN101514968 A CN 101514968A CN A2009100213435 A CNA2009100213435 A CN A2009100213435A CN 200910021343 A CN200910021343 A CN 200910021343A CN 101514968 A CN101514968 A CN 101514968A
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 62
- 229910052802 copper Inorganic materials 0.000 claims abstract description 62
- 239000010949 copper Substances 0.000 claims abstract description 62
- 238000000034 method Methods 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 238000004804 winding Methods 0.000 claims 1
- 238000012546 transfer Methods 0.000 abstract description 16
- 238000005259 measurement Methods 0.000 abstract description 14
- 239000004020 conductor Substances 0.000 abstract 1
- 239000007788 liquid Substances 0.000 abstract 1
- 230000004907 flux Effects 0.000 description 32
- 239000012530 fluid Substances 0.000 description 16
- 239000007787 solid Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000002076 thermal analysis method Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及热能动力工程测量领域,特别是一种测量高温高压状态下的热流密度计。The invention relates to the field of thermal power engineering measurement, in particular to a heat flux density meter for measuring high temperature and high pressure.
背景技术 Background technique
在热能动力工程的很多场合中,需要测量流体与固体壁面间进行热交换时的换热量,进而可以对固体壁面的受热情况进行热分析以及更深层次的热应力分析。例如在反应堆冷却剂系统中存在许多管嘴,通过这些管嘴会对系统注入一些流体,这些注入的流体的温度与系统内部流体的温度存在巨大差异,因此这些管嘴就会承受巨大频繁的热冲击。而要对这样的热冲击进行确定的理论分析和计算就必须了解此时流体和管嘴固体壁面间的热交换。对于这样的复杂流动过程通过理论计算的方法很难得到局部的热流密度及换热系数,因此必须采用测量的方法确定热流密度。而这种测量仪器通常会工作在高温高压状态下,因此需要开发能够工作于高温高压条件下的热流密度计。类似的测量过程也可见于锅炉汽包等多种热能动力设备当中。In many occasions of thermal power engineering, it is necessary to measure the amount of heat exchange during heat exchange between the fluid and the solid wall, and then conduct thermal analysis and deeper thermal stress analysis on the heating of the solid wall. For example, there are many nozzles in the reactor coolant system, some fluids are injected into the system through these nozzles, and the temperature of these injected fluids is very different from the temperature of the fluid inside the system, so these nozzles will be subject to huge and frequent heat shock. In order to conduct a definite theoretical analysis and calculation of such thermal shock, it is necessary to understand the heat exchange between the fluid and the solid wall of the nozzle at this time. For such a complex flow process, it is difficult to obtain the local heat flux density and heat transfer coefficient by means of theoretical calculation, so the heat flux density must be determined by measurement. However, such measuring instruments usually work under high temperature and high pressure conditions, so it is necessary to develop a heat flux density meter that can work under high temperature and high pressure conditions. A similar measurement process can also be found in various thermal power equipment such as boiler drums.
对于热流密度的测量,由于工业发展的需要很早就开始有相关的仪器设备出现。目前,测量固体壁面热流密度的计量仪器很多,如建筑物墙壁内部热流密度的测量、工业炉窑中炉膛壁面内热流密度的测量。专利200610028865.4给出了一种建筑墙体传热系数的现场检测办法,其通过加热装置及其控制设备对被测墙体应用常功率半面热源进行恒定加热,在被测区域内形成一局部稳态均匀热流,使墙体在人工构造的稳定传热状态下进行检测。专利200410026343.1同样给出了建筑物墙体传热系数的测量方法,也是利用人为方法造成墙体内的热流,通过粘贴的温度传感器测量温度变化以求出热流密度。专利200620091887.0则提供了一种测量固体界面接触换热系数的装置,该装置实际上也是通过测量沿热流方向不同距离处的温差进而得到热流密度及换热系数。专利200610009794.3给出了一种能应用于超高温、强电、大干扰的流场环境中测量热流密度的装置和方法。For the measurement of heat flux, due to the needs of industrial development, related instruments and equipment have appeared very early. At present, there are many measuring instruments for measuring the heat flux density of solid walls, such as the measurement of the heat flux density inside the walls of buildings, and the measurement of the heat flux density inside the furnace wall of industrial furnaces. Patent 200610028865.4 provides an on-site detection method for the heat transfer coefficient of building walls, which uses a constant power half-surface heat source for constant heating of the measured wall through the heating device and its control equipment, forming a local steady state in the measured area Uniform heat flow, so that the wall is tested under the artificially constructed stable heat transfer state. Patent 200410026343.1 also provides a method for measuring the heat transfer coefficient of the building wall, which also uses artificial methods to cause heat flow in the wall, and measures the temperature change through the pasted temperature sensor to obtain the heat flux. Patent 200620091887.0 provides a device for measuring the heat transfer coefficient of solid interface contact. The device actually obtains the heat flux density and heat transfer coefficient by measuring the temperature difference at different distances along the heat flow direction. Patent 200610009794.3 provides a device and method for measuring heat flux that can be applied to flow field environments with ultra-high temperature, strong electricity, and large disturbances.
从测量原理角度看,基本上热流密度的测量都是通过测量沿热流方向上不同距离处的温度变化,再通过导热问题的理论求出热流密度。但随着应用场合的不同会对热流密度计有不同的要求。对于一些复杂的环境,如高温高压被测管道内流动,想要测量高温高压流体沿被测管道壁厚方向传递的热流密度就非常困难,如果进一步要求得局部的换热系数,就要求同步测量出流体的近壁面温度。对于这种复杂的情况,上述的几种热流密度计均不能适用。From the perspective of measurement principle, the measurement of heat flux is basically by measuring the temperature change at different distances along the heat flow direction, and then calculating the heat flux through the theory of heat conduction problems. However, with different applications, there will be different requirements for the heat flux density meter. For some complex environments, such as the flow in the high-temperature and high-pressure measured pipeline, it is very difficult to measure the heat flux density of the high-temperature and high-pressure fluid along the wall thickness direction of the tested pipeline. If the local heat transfer coefficient is further required, synchronous measurement is required. The temperature near the wall of the exiting fluid. For this complicated situation, none of the above-mentioned heat flux density meters can be applied.
发明内容 Contents of the invention
针对现有技术中的测量仪器无法满足高温高压状态下热流密度测量的状况,本发明的目的在于提供一种结构简单,可应用于测量高温高压条件下被测管道内流体与管壁间进行热交换时的热流密度以及换热系数的热流密度计,而且本发明的密度计能同步测量流体温度。In view of the fact that the measuring instruments in the prior art cannot meet the conditions of heat flux measurement under high temperature and high pressure, the purpose of the present invention is to provide a simple structure, which can be applied to measure the heat flow between the fluid in the pipeline under high temperature and high pressure and the pipe wall. A heat flux density meter for heat flux density and heat transfer coefficient during exchange, and the density meter of the present invention can simultaneously measure fluid temperature.
为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种热流密度计,包括热电偶,铜管,连接导线;铜管为一端封闭另一端开口的管状结构,在管壁上与管壁的端部均设置有孔,孔中设置有热电偶,与热电偶尾部相连接的各导线从铜管的开口一端引出,所述铜管的外壁上设置有固定装置。A kind of heat flux density meter, comprises thermocouple, copper tube, connecting wire; Copper tube is a tubular structure with one end closed and the other end open, and holes are arranged on the tube wall and the end of the tube wall, and thermocouples are arranged in the holes, Each wire connected to the tail of the thermocouple is led out from the open end of the copper tube, and the outer wall of the copper tube is provided with a fixing device.
所述的热电偶至少有一个通过铜管端部的孔并从孔中伸出。所述的热电偶的端部不高于铜管的管壁的外轮廓线。所述的热电偶的尾部的导线相互绝缘,不得扭曲缠绕。所述的热电偶至少为一根。The thermocouple has at least one hole passing through the end of the copper tube and protruding from the hole. The ends of the thermocouples are not higher than the outer contour of the tube wall of the copper tube. The wires at the tails of the thermocouples are insulated from each other and must not be twisted and wound. The thermocouple is at least one.
所述的热电偶与铜管之间使用熔焊的方法连接。所述的铜管为紫铜管。The method of fusion welding is used to connect the thermocouple and the copper pipe. The copper tube is a copper tube.
所述的铜管端部轮廓线垂直于铜管轴线或者对称于铜管轴线。The contour line at the end of the copper pipe is perpendicular to the axis of the copper pipe or symmetrical to the axis of the copper pipe.
所述铜管上设置的固定装置,包括:下底座、卡箍、卡套。The fixing device provided on the copper pipe includes: a lower base, a hoop, and a ferrule.
本发明的热流密度计能承受高温高压的工作环境条件,所述热流密度计可以同步测量流体温度,测量得出的换热系数的误差更小。The heat flux density meter of the present invention can withstand the working environment conditions of high temperature and high pressure, the heat flux density meter can measure the fluid temperature synchronously, and the error of the measured heat transfer coefficient is smaller.
附图说明 Description of drawings
图1是本发明本体紫铜管及热电偶示意图;Fig. 1 is a schematic diagram of a copper tube of the present invention and a thermocouple;
图2是本发明的卡箍式连接装置示意图Fig. 2 is a schematic diagram of the clamp type connecting device of the present invention
图3是本发明与固定装置连接示意图。Fig. 3 is a schematic diagram of the connection between the present invention and the fixing device.
具体实施方式 Detailed ways
下面结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1所示,热流密度计的本体由紫铜管2,热电偶1-a、1-b、1-c、1-d构成。该热流密度计的外壳是一个中空的紫铜棒,使用精密加工机床对紫铜棒的中心钻孔,使其形成一个内部中空的管状结构,该铜管2的一端为封闭状态,所述的紫铜管2端部7轮廓线垂直于铜管轴线或者对称于铜管轴线。在铜管2侧面距端部4mm、8mm、12mm处分别钻有φ1.5mm的小孔,在铜管端部7同样钻有相同尺寸的小孔。将3个热电偶丝穿入铜管2侧部的小孔,使热电偶1-a、1-b、1-c的端部不要突出铜管2的外壁轮廓线,与热电偶1-a、1-b、1-c、1-d尾部相连接的各导线3从铜管2的开口一端引出,热电偶1-a、1-b、1-c、1-d的尾部的导线3相互绝缘,不得扭曲缠绕。设置于铜管端部7测量流体温度的热电偶1-d则是通过小孔伸出铜管端7部外1mm。通过熔焊的方式使该小孔密封,各热电偶丝也因熔焊而与铜管连为一体。As shown in FIG. 1 , the body of the heat flux density meter is composed of a copper tube 2 and thermocouples 1-a, 1-b, 1-c, and 1-d. The shell of the heat flux density meter is a hollow red copper rod, and the center of the red copper rod is drilled with a precision machining machine to form an internal hollow tubular structure. One end of the copper tube 2 is in a closed state, and the red copper rod The contour line of the end portion 7 of the tube 2 is perpendicular to the axis of the copper tube or symmetrical to the axis of the copper tube. The small holes of φ1.5mm are respectively drilled at the copper pipe 2 sides apart from the end 4mm, 8mm, and 12mm, and the small holes of the same size are drilled at the copper pipe end 7 equally. Insert three thermocouple wires into the small holes on the side of the copper tube 2, so that the ends of the thermocouples 1-a, 1-b, and 1-c do not protrude from the outline of the outer wall of the copper tube 2, and are consistent with the thermocouple 1-a , 1-b, 1-c, 1-
热流密度计的卡箍式连接装置如图2、图3所示。螺纹卡套4通过螺纹结构与下底座6连接,卡箍8位于下底座6口部的锥体内。安装使用时,在被测管道9内壁钻有一孔,将连接装置的下底座6焊接于被测管道外壁,下底座6的上部设有外螺纹。将测量用的紫铜管2穿入孔中,使得测量铜管2端部7与被测管道9内壁基本平齐。再将上螺纹卡套4与下底座6通过螺纹连接,位于上螺纹卡套4与下底座6之间的卡箍8在螺纹不断旋紧作用下,会紧紧压迫紫铜管2,完成对紫铜管2的密封。卡箍8也使用紫铜材料制成,这样能保证在高温作用下其仍能压紧紫铜管,使紫铜管密封完好。The clamp connection device of the heat flux density meter is shown in Figure 2 and Figure 3. The threaded ferrule 4 is connected with the
由于在沿铜管2轴向方向上至少设置有1个或者多个热电偶丝,使用时在测量紫铜管2轴向内部就会有相应的热流传递。这样就可以利用热电偶测量得到的温度变化测得沿铜管传递的热流密度的大小。有一个热电偶丝是通过紫铜管端部7的孔伸出紫铜管外。当测量铜管2通过固定装置安装于被测管道9壁内后,所述热电偶可以同步测量出流经此处的流体温度。这样根据傅立叶导热定律以及流体换热系数的定义就可以测得该处换热系数。由于所述热电偶丝均是通过熔焊的方式与紫铜管相连接,并且通过熔焊技术使得小孔处密封,可以承受20MPa的高压,经过测试在20MPa的压力下熔焊小孔不会出现泄漏,所述的热流密度计通过卡箍式固定装置固定,可以应用于高温高压的复杂条件下。Since at least one or more thermocouple wires are arranged along the axial direction of the copper tube 2, there will be corresponding heat flow transfer inside the copper tube 2 during use. In this way, the temperature change measured by the thermocouple can be used to measure the heat flux transmitted along the copper tube. A thermocouple wire is stretched out of the copper tube through the hole at the end 7 of the copper tube. After the measuring copper tube 2 is installed in the wall of the pipeline 9 to be tested through the fixing device, the thermocouple can simultaneously measure the temperature of the fluid flowing therethrough. In this way, the heat transfer coefficient at this place can be measured according to Fourier's heat conduction law and the definition of fluid heat transfer coefficient. Since the thermocouple wires are connected to the copper tube by fusion welding, and the small hole is sealed by fusion welding technology, it can withstand a high pressure of 20MPa. After testing, the small hole will not be welded under a pressure of 20MPa. Leakage occurs, and the heat flux density meter is fixed by a clamp-type fixing device, which can be applied under complex conditions of high temperature and high pressure.
热流密度计的本体做好后,通过卡箍式连接装置与被测管道9壁面相连接。热流密度计必须与被测管道9内部流体接触才能测量相应的热流密度及换热系数,必须保证被测管道9内流体不会通过所述热流计泄露出来,特别是当被测管道9内部压力较高时;这种连接方式还得承受高温环境的考验,本发明采用卡箍式连接使得本热流计既能承受高压也能承受高温。After the body of the heat flux density meter is completed, it is connected to the wall surface of the measured pipeline 9 through a clamp type connection device. The heat flux density meter must be in contact with the fluid inside the tested pipeline 9 to measure the corresponding heat flux density and heat transfer coefficient. It must be ensured that the fluid in the tested pipeline 9 will not leak out through the heat flow meter, especially when the internal pressure of the tested pipeline 9 When it is relatively high; this connection method has to withstand the test of high temperature environment, and the present invention adopts the clamp type connection so that the heat flow meter can withstand both high pressure and high temperature.
工作时热流沿紫铜管由端部7向开口部位传递,测量铜管内设置的热电偶感知到不同位置处的温度,即可测出热流密度,进而同步测量出的流体换热系数。具体应用时,所有热电偶信号均通过实时数据采集系统采集处理,可在物理现象发生的同时测量出相应的热流密度和对流换热系数。When working, the heat flow is transmitted along the copper tube from the end 7 to the opening. The thermocouples installed in the copper tube can sense the temperature at different positions, and the heat flux density can be measured, and then the heat transfer coefficient of the fluid can be measured synchronously. In specific applications, all thermocouple signals are collected and processed by a real-time data acquisition system, and the corresponding heat flux density and convective heat transfer coefficient can be measured while physical phenomena occur.
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102879129A (en) * | 2012-08-22 | 2013-01-16 | 国核华清(北京)核电技术研发中心有限公司 | Heat flux density measurement device and method |
CN103728337A (en) * | 2012-10-12 | 2014-04-16 | 国核华清(北京)核电技术研发中心有限公司 | Hot-fluid density probe for measuring hot-fluid density of object interior and measuring method |
CN105043596A (en) * | 2015-04-23 | 2015-11-11 | 清华大学 | High-temperature heat-flow meter with built-in pads |
CN105509913A (en) * | 2014-09-23 | 2016-04-20 | 国家核电技术有限公司 | Thermocouple multi-point temperature measurement device and simulated pressure reactor comprising same |
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CN106644134A (en) * | 2017-02-06 | 2017-05-10 | 天津大学 | Temperature measurement device of tube-and-shell heat exchanger tube pass fluid |
CN108088579A (en) * | 2017-12-22 | 2018-05-29 | 中国航天空气动力技术研究院 | A kind of combined type heat-flow density sensor and measuring method based on stratification temperature response |
CN108344521A (en) * | 2018-03-14 | 2018-07-31 | 中国空气动力研究与发展中心超高速空气动力研究所 | A kind of transient heat flow sensor |
CN109211724A (en) * | 2017-07-08 | 2019-01-15 | 北京工标传感技术有限公司 | A kind of tuning fork densitometer |
CN110836725A (en) * | 2018-08-16 | 2020-02-25 | 哈尔滨工业大学 | Dual-probe heat flow meter and method for determination of heat flow density under high heat flow coupling environment |
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- 2009-03-03 CN CN2009100213435A patent/CN101514968B/en not_active Expired - Fee Related
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CN102879129B (en) * | 2012-08-22 | 2016-01-20 | 国核华清(北京)核电技术研发中心有限公司 | A kind of thermal flow density measuring device and method |
CN102879129A (en) * | 2012-08-22 | 2013-01-16 | 国核华清(北京)核电技术研发中心有限公司 | Heat flux density measurement device and method |
CN103728337A (en) * | 2012-10-12 | 2014-04-16 | 国核华清(北京)核电技术研发中心有限公司 | Hot-fluid density probe for measuring hot-fluid density of object interior and measuring method |
CN105509913A (en) * | 2014-09-23 | 2016-04-20 | 国家核电技术有限公司 | Thermocouple multi-point temperature measurement device and simulated pressure reactor comprising same |
CN105043596A (en) * | 2015-04-23 | 2015-11-11 | 清华大学 | High-temperature heat-flow meter with built-in pads |
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CN106525900B (en) * | 2016-11-10 | 2018-11-30 | 清华大学 | A kind of water-cooled flame intensity measuring device |
CN106644134A (en) * | 2017-02-06 | 2017-05-10 | 天津大学 | Temperature measurement device of tube-and-shell heat exchanger tube pass fluid |
CN109211724B (en) * | 2017-07-08 | 2023-09-19 | 北京工标传感技术有限公司 | Tuning fork densimeter |
CN109211724A (en) * | 2017-07-08 | 2019-01-15 | 北京工标传感技术有限公司 | A kind of tuning fork densitometer |
CN108088579A (en) * | 2017-12-22 | 2018-05-29 | 中国航天空气动力技术研究院 | A kind of combined type heat-flow density sensor and measuring method based on stratification temperature response |
CN108088579B (en) * | 2017-12-22 | 2023-10-10 | 中国航天空气动力技术研究院 | Combined type heat flux density sensor based on layered temperature response and measuring method |
CN108344521A (en) * | 2018-03-14 | 2018-07-31 | 中国空气动力研究与发展中心超高速空气动力研究所 | A kind of transient heat flow sensor |
CN108344521B (en) * | 2018-03-14 | 2024-04-16 | 中国空气动力研究与发展中心超高速空气动力研究所 | Transient heat flow sensor |
CN110836725B (en) * | 2018-08-16 | 2021-02-12 | 哈尔滨工业大学 | Double-probe heat flow meter in high heat flow coupling environment and method for measuring heat flow density thereof |
CN110836725A (en) * | 2018-08-16 | 2020-02-25 | 哈尔滨工业大学 | Dual-probe heat flow meter and method for determination of heat flow density under high heat flow coupling environment |
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