CN101503143B - Apparatus and method for mounting belt of belt conveyor - Google Patents
Apparatus and method for mounting belt of belt conveyor Download PDFInfo
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- CN101503143B CN101503143B CN2009100108208A CN200910010820A CN101503143B CN 101503143 B CN101503143 B CN 101503143B CN 2009100108208 A CN2009100108208 A CN 2009100108208A CN 200910010820 A CN200910010820 A CN 200910010820A CN 101503143 B CN101503143 B CN 101503143B
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Abstract
The invention relates to a device and a method for mounting a belt conveyer adhesive tape. The device comprises a host and a middle switching guiding device; a new adhesive tape wound roll, an old adhesive tape wound roll and a wire cable wound roll assembly are arranged on the base frame of a same host machine; the driving mechanism of the old adhesive tape wound roll is connected with a cycloidal planetary gear speed reducer by a drive chain and a transmission shaft; the cycloidal planetary gear speed reducer is connected with the wire cable wound roll by the transmission shaft; and the middle switching guiding device is arranged on one point at the middle part of a belt conveyer. A cut point is discretionarily arranged on the old adhesive tape of the belt conveyer between the host machine and the middle switching guiding device; the two sides of the cut point respectively connect the old adhesive tape with the wire cable by the drawstring clamp of the wire cable and connect the oldadhesive tape with the new adhesive tape by the connecting clamp of a new belt and an old belt. Therefore, by a switchable hand--electric conversion device, the invention can realize fast power output switch from the drawstring of the wire cable to the old adhesive tape wound roll. The invention has the advantages that structure is compact, loading and unloading are flexible, and the paving of the new adhesive tape and the rolling of the old adhesive tape can be synchronously carried out.
Description
Technical field
The present invention relates to a kind of device and installation method that is used to install conveyor belt running, particularly a kind of steel rope that adopts is connected, can realizes that new adhesive tape is installed and the device of the installation conveyor belt running that old adhesive tape winding carries out synchronously with old adhesive tape.
Background technology
At present, following four kinds of methods are adopted in the installation of conveyor belt running usually.
1) by the propulsive effort of belt conveying chain-drive section driving drum, new adhesive tape is walked around from belt conveying chain-drive section driving drum, auxiliary traction is routed on the belt conveyer.This method is used for the adhesive tape of new belt conveyer installs, and its weak point is the installation that only is fit to new adhesive tape, and old adhesive tape is changed and installed and can't realize.
2) earlier new adhesive tape is fixed on the old adhesive tape at the afterbody of belt conveyer, old adhesive tape is cut off after utilizing Drive Drum on Belt Conveyor that new adhesive tape is brought to the belt conveying chain-drive section, old adhesive tape is hauled out from the afterbody of belt conveyer with additionaling power.This method is used for the adhesive tape of old belt conveyer installs, and its shortcoming is with additionaling power old adhesive tape need be overcome the bigger friction force of new and old adhesive tape lap when the afterbody of belt conveyer is hauled out, and may cause damage to new adhesive tape.
3) reversible electronic cable drum is installed on the belt conveyer middle frame, utilize Drive Drum on Belt Conveyor and reversible electronic cable drum earlier old adhesive tape to be drawn off from belt conveyer, utilize reversible electronic cable drum that new adhesive tape is laid on the belt conveyer again.This method is used for the adhesive tape of old belt conveyer installs, and its shortcoming is that the rolling of old adhesive tape all need be joined rolling equipment in addition to outfits respectively such as new, old tape reel supports.
4) employing is provided with drive pulley on new, old tape reel axle, utilizes driving band that new, old tape reel is connected, and makes new, old adhesive tape form closed transmission system.Need not additional extrinsic motive, utilize the propulsive effort of belt conveying chain-drive section driving drum can realize carrying out synchronously fast of new adhesive tape laying and old adhesive tape winding.This method only is fit to length of tape less than 100 meters belt conveyer, and the adhesive tape that is used for old belt conveyer is installed, and forms at new, old adhesive tape in addition and need join one section old adhesive tape in the closed transmission system in addition as auxiliary.
Summary of the invention
The erecting device and the installation method that the purpose of this invention is to provide a kind of conveyor belt running, the apparatus structure compactness, assembly and disassembly is flexible, is convenient to transportation and repeated usage.By changeable hand-electronic transfer device, can realize between steel rope drawstring and old tape reel, carrying out fast takeoff output and switch, new adhesive tape is laid with old adhesive tape winding and can be carried out synchronously.This device and method both had been applicable to that the installation of new adhesive tape also was fit to the synchronous replacing to old adhesive tape, and unrestricted to the length of adhesive tape.
For achieving the above object, the present invention is achieved through the following technical solutions:
A kind of erecting device of conveyor belt running, this device comprise by new tape reel, old tape reel, cable drum group, guide pulley group, planet cycloid speed reducer, transmission device, main frame and the middle guide piece two parts that switch that hand-electronic shifter constitutes; New tape reel, old tape reel, cable drum group, guide pulley group, planet cycloid speed reducer, transmission device, hand-electronic shifter are positioned on the main frame support, the transmission device of old tape reel is connected with planet cycloid speed reducer by driving chain and planet cycloid speed reducer transmission shaft, planet cycloid speed reducer connects the cable drum group by cable drum group transmission shaft, and hand-electronic shifter is used for finishing the powershift of old tape reel and cable drum group; The middle guide piece that switches is arranged on any of belt conveyer middle part; On main frame and the middle old adhesive tape of belt conveyer that switches between guide piece, a cut point is set arbitrarily, by steel cable drawstring clip old adhesive tape is connected with steel rope, by new and old belt connection clip old adhesive tape is connected with new adhesive tape respectively in the cut point both sides; New tape reel, old tape reel and middle the switching between the guide piece are provided with the guide pulley group.
Be provided with anti-deviation support between described old tape reel and the guide pulley group.
Described old tape reel sidepiece is provided with the supporting latching device.
Switching guide piece in the middle of described comprises lower margin bearing, support, adjusting yoke one, guide pulley one, guide pulley two, guide pulley three, clamping band clip, leads guide roll tube, balance carriage, adjusting yoke two, hand-operated lifting device, the bottom of support and adjusting yoke one all is positioned on the lower margin bearing, top of the trellis is provided with and leads the guide roll tube, and mid-stent is provided with the hand-operated lifting device; The bottom and the frame bottom of adjusting yoke two are hinged, the top of adjusting yoke two is connected with the balance carriage, the top of adjusting yoke one is connected with the balance carriage, bottom, balance carriage two ends is respectively equipped with guide pulley one and guide pulley three, guide pulley two is positioned on guide pulley two carriages of stent side portion, make a fresh start the new adhesive tape of the roll coil of strip by guide pulley two, guide pulley one links to each other with the old adhesive tape of cut point one side on the belt conveyer, from the steel rope of cable drum group by leading the guide roll tube, guide pulley three links to each other with the old adhesive tape of cut point opposite side on the belt conveyer.
Adopt the installation method of the erecting device of described conveyor belt running, this method may further comprise the steps:
1) new adhesive tape one end is pulled out pass the guide pulley group, through guide pulley two, guide pulley one, with the clamping band clip new adhesive tape is fixed, the virgin rubber strap end portion connects clip with new and old belt and fixes with old adhesive tape and then be connected with old adhesive tape at point of connection A; Unclamp the clamping band clip then;
2) hand-electronic shifter being switched to the cable drum group drives, steel rope discharges from the rope drum group and passes the guide pulley group, through leading guide roll tube, guide pulley three, steel rope is connected with old adhesive tape at point of connection B with old adhesive tape with steel rope drawstring clip;
3) with old adhesive tape after cut off cut point C point position; Rolling rope drum group make the old adhesive tape of this end through guide pulley three, lead the guide roll tube, the guide pulley group arrives old tape reel axle, untie steel rope drawstring clip and old adhesive tape be fixed on the old tape reel;
4) hand-electronic shifter is switched to transmission device and drive old tape reel, old adhesive tape winding.
Compared with prior art, advantage of the present invention is:
1) parts adopt assembling mode to make installing/dismounting flexible, are convenient to transportation and repeated usage.
2) by changeable hand---electronic transfer device, can realize long-distance remote control or manual, between steel rope drawstring and old tape reel, carry out takeoff output fast and switch, new adhesive tape is laid with old adhesive tape winding and can be carried out synchronously.
3) shorten the replacing time greatly, reduced maintainer's labour intensity, reduced replacement cost.
4) cable drum is set to reversible operation, makes operation more flexible; The unidirectional running of adhesive tape check has improved the safety of winding greatly.
5) this device and method both had been applicable to that the installation of new adhesive tape also was fit to the synchronous replacing to old adhesive tape, and unrestricted to the length of adhesive tape.
Description of drawings
Fig. 1 be conveyor belt running erecting device face scheme of installation.
Fig. 2 be conveyor belt running the erecting device main frame face scheme of installation.
Fig. 3 is the side-looking scheme of installation of the erecting device main frame of conveyor belt running.
Fig. 4 be conveyor belt running the erecting device main frame overlook scheme of installation.
Fig. 5 is that the master of middle switching of the erecting device of conveyor belt running and guide piece looks scheme of installation.
Fig. 6 is the side-looking scheme of installation of middle switching of the erecting device of conveyor belt running and guide piece.
Among the figure: the 1-main frame support 2-hand-new tape reel 9-of the old tape reel support of the old tape reel 4-of the electric switching device 3-5-supporting new roll coil of strip 8-of the anti-deviation support 7-of locking device 6-guide pulley group 10-steel wire rope drawstring clip 11-new and old belt connects clip 12-transmission mechanism 13-transmission mechanism supporting base 14-driving chain 15-planet cycloid speed reducer 16-planet cycloid speed reducer bearing 17-switching device shifter bearing 18-cable drum group 19-steel wire rope 20-brake 21-operating platform 22-lower margin bearing 23-support 24-adjusting yoke one 25-guide pulley one 26-guide pulley two 27-guide pulleys three 28-fixed band clip 29-and leads guide roll cylinder 30-balance carriage 31-adjusting yoke two 32-hand lifters
The specific embodiment
Below in conjunction with accompanying drawing the structure and the installation method of the erecting device of conveyor belt running of the present invention are done detailed description.
See Fig. 1, Fig. 2, Fig. 3, Fig. 4, a kind of erecting device of conveyor belt running, this device comprises main frame and the middle guide piece two parts that switch, and main frame is by main frame support 1, hand-electronic shifter 2, old tape reel 3, old tape reel support 4, supporting latching device 5, anti-deviation support 6, the new roll coil of strip 7, new tape reel 8, guide pulley group 9, steel rope drawstring clip 10, new and old belt connects clip 11, transmission device 12, transmission device supporting base 13, driving chain 14, planet cycloid speed reducer 15, planet cycloid speed reducer bearing 16, shifter bearing 17, cable drum group 18, steel rope 19, drg 20, service platform 21 is formed.
See Fig. 1, Fig. 5, the middle guide piece that switches is arranged on any of belt conveyer middle part; On main frame and the middle old adhesive tape of belt conveyer that switches between guide piece, a cut point C is set arbitrarily, by steel cable drawstring clip 10 old adhesive tape is connected with steel rope, by new and old belt connection clip 11 old adhesive tape is connected with new adhesive tape respectively in cut point C both sides; New tape reel 8, old tape reel 3 and middle the switching between the guide piece are provided with guide pulley group 9.
See Fig. 5, Fig. 6, middle switch guide piece by lower margin bearing 22, support 23, adjusting yoke 1, guide pulley 1, guide pulley 2 26, guide pulley 3 27, clamping band clip 28, lead guide roll tube 29, balance carriage 30, adjusting yoke 2 31, hand-operated lifting device 32 and constitute, support 23 and adjusting yoke one 24 bottoms are positioned on the lower margin bearing 22, support 23 tops are provided with leads guide roll tube 29, and its middle part is provided with hand-operated lifting device 32; Adjusting yoke 2 31 bottoms and support 23 bottom-hinged, the top is connected with balance carriage 30, adjusting yoke one 24 tops are connected with balance carriage 30, bottom, balance carriage 30 two ends is respectively equipped with guide pulley 1 and guide pulley 3 27, guide pulley 2 26 is positioned on the carriage of support 23 sidepieces, make a fresh start the new adhesive tape of the roll coil of strip 7 by guide pulley 2 26, guide pulley 1 links to each other at the A point with the old adhesive tape of cut point C one side on the belt conveyer, from the steel rope of cable drum 18 by leading guide roll tube 29, guide pulley 3 27 links to each other at the B point with the old adhesive tape of cut point C opposite side on the belt conveyer.
The erecting device of conveyor belt running is installed in the head factory building on the belt conveyer line of centers, has electric block to be convenient to new, old tape reel lifting in the factory building, and vulcanizate is met sb. at the airport and can be installed on the belt conveyer in the factory building.
The erecting device operating process of conveyor belt running of the present invention is as follows:
1), respectively planet cycloid speed reducer bearing 16, shifter bearing 17, old tape reel support 4, anti-deviation support 6, new tape reel 8, guide pulley group 9, transmission device supporting base 13, rope drum group 18, drg 20 are installed on the main frame support 1 with main frame support 1 and ground basic fixed;
2) planet cycloid speed reducer 15, hand-electronic shifter 2, old tape reel 3, the new roll coil of strip 7, new tape reel 8, transmission device 12 are installed in respectively on separately the support; Connect transmission device and hand-electronic shifter one output shaft with driving chain 14; With supporting latching device 5 old tape reel 3 is locked;
3) centre is switched guide piece lower margin bearing 22 be fixed on belt conveyer a bit on, adjust adjusting yoke 1 and make support 23 highly cooperate the main frame height; Adjustment adjusting yoke 2 31 cooperates adjustment hand-operated lifting devices 32 that balance carriage 30 is consistent with needing installation adhesive tape height;
4) new adhesive tape one end is pulled out pass guide pulley group 9, through guide pulley 2 26, guide pulley 1, with clamping band clip 28 new adhesive tape is fixed, the virgin rubber strap end portion is connected with old adhesive tape at point of connection A shown in Figure 1 after connecting clip 11 and old adhesive tape fixes with new and old belt; Unclamp clamping band clip 28.
5) hand-electronic shifter 2 being switched to cable drum group 18 drives, steel rope 19 discharges from rope drum group 18 and passes guide pulley support 9, through leading guide roll tube 29, guide pulley 3 27, steel rope 19 is connected with old adhesive tape at point of connection B with old adhesive tape with steel rope drawstring clip 10;
6) with old adhesive tape among Fig. 1 after cut off C point position; Rolling rope drum group 18 make the old adhesive tape of this end through guide pulley 3 27, lead guide roll tube 29, guide pulley group 9 and arrive old tape reel axle 3, untie steel rope drawstring clip 10 and old adhesive tape be fixed on the old tape reel.
7) hand-electronic shifter 2 is switched to transmission device 12 and drive old tape reel 3, old adhesive tape winding.After new adhesive tape lays, prepare to carry out vulcanization gelatinization joint.
Like this, under the effect by this device, can finish the laying of new adhesive tape and the process of old adhesive tape winding simultaneously.
Claims (4)
1. the erecting device of a conveyor belt running, it is characterized in that this device comprises by new tape reel, old tape reel, cable drum group, guide pulley group, planet cycloid speed reducer, transmission device, main frame and the middle guide piece two parts that switch that hand-electronic shifter constitutes; New tape reel, old tape reel, cable drum group, guide pulley group, planet cycloid speed reducer, transmission device, hand-electronic shifter are positioned on the main frame support, the transmission device of old tape reel is connected with planet cycloid speed reducer by driving chain and planet cycloid speed reducer transmission shaft, planet cycloid speed reducer connects the cable drum group by cable drum group transmission shaft, and hand-electronic shifter is used for finishing the powershift of old tape reel and cable drum group; The middle guide piece that switches is arranged on any of belt conveyer middle part; On main frame and the middle old adhesive tape of belt conveyer that switches between guide piece, a cut point is set arbitrarily, by steel cable drawstring clip old adhesive tape is connected with steel rope, by new and old belt connection clip old adhesive tape is connected with new adhesive tape respectively in the cut point both sides; New tape reel, old tape reel and middle the switching between the guide piece are provided with the guide pulley group, are provided with anti-deviation support between described old tape reel and the guide pulley group.
2. the erecting device of a kind of conveyor belt running according to claim 1 is characterized in that, described old tape reel sidepiece is provided with the supporting latching device.
3. the erecting device of a kind of conveyor belt running according to claim 1, it is characterized in that, switching guide piece in the middle of described comprises lower margin bearing, support, adjusting yoke one, guide pulley one, guide pulley two, guide pulley three, clamping band clip, leads guide roll tube, balance carriage, adjusting yoke two, hand-operated lifting device, the bottom of support and adjusting yoke one all is positioned on the lower margin bearing, top of the trellis is provided with and leads the guide roll tube, and mid-stent is provided with the hand-operated lifting device; The bottom and the frame bottom of adjusting yoke two are hinged, the top of adjusting yoke two is connected with the balance carriage, the top of adjusting yoke one is connected with the balance carriage, bottom, balance carriage two ends is respectively equipped with guide pulley one and guide pulley three, guide pulley two is positioned on guide pulley two carriages of stent side portion, make a fresh start the new adhesive tape of the roll coil of strip by guide pulley two, guide pulley one links to each other with the old adhesive tape of cut point one side on the belt conveyer, from the steel rope of cable drum group by leading the guide roll tube, guide pulley three links to each other with the old adhesive tape of cut point opposite side on the belt conveyer.
4. adopt the installation method of the erecting device of the described conveyor belt running of claim 3, it is characterized in that this method may further comprise the steps:
1) new adhesive tape one end is pulled out pass the guide pulley group, through guide pulley two, guide pulley one, with the clamping band clip new adhesive tape is fixed, the virgin rubber strap end portion connects clip with new and old belt and fixes with old adhesive tape and then be connected with old adhesive tape at point of connection A; Unclamp the clamping band clip then;
2) hand-electronic shifter being switched to the cable drum group drives, steel rope discharges from the rope drum group and passes the guide pulley group, through leading guide roll tube, guide pulley three, steel rope is connected with old adhesive tape at point of connection B with old adhesive tape with steel rope drawstring clip;
3) with old adhesive tape after cut off cut point C point position; Rolling rope drum group make the old adhesive tape of this end through guide pulley three, lead the guide roll tube, the guide pulley group arrives old tape reel axle, untie steel rope drawstring clip and old adhesive tape be fixed on the old tape reel;
4) hand-electronic shifter is switched to transmission device and drive old tape reel, old adhesive tape winding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100108208A CN101503143B (en) | 2009-03-23 | 2009-03-23 | Apparatus and method for mounting belt of belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100108208A CN101503143B (en) | 2009-03-23 | 2009-03-23 | Apparatus and method for mounting belt of belt conveyor |
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| Publication Number | Publication Date |
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| CN101503143A CN101503143A (en) | 2009-08-12 |
| CN101503143B true CN101503143B (en) | 2011-10-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009100108208A Active CN101503143B (en) | 2009-03-23 | 2009-03-23 | Apparatus and method for mounting belt of belt conveyor |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103659152B (en) * | 2012-09-18 | 2016-06-01 | 上海宝冶集团有限公司 | The quick change method of belt conveyor |
| CN102942067B (en) * | 2012-11-09 | 2014-12-03 | 中国神华能源股份有限公司 | Belt installing method and changing method of belt conveyor and installing or changing system thereof |
| CN105129475B (en) * | 2015-05-29 | 2017-02-01 | 内蒙古上海庙矿业有限责任公司 | Belt lengthening system and method for belt conveyor for coal mine tunnel |
| CN106761910B (en) * | 2017-03-07 | 2019-03-22 | 攀枝花攀煤矿山机械制造有限公司 | It is laid with the auxiliary laying apparatus and laying method of high inclination-angle mightiness belt in mine |
| CN109827537B (en) * | 2019-02-18 | 2020-12-01 | 上海宝冶冶金工程有限公司 | Mounting method of air cushion type rubber belt conveyor |
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| US5823462A (en) * | 1996-01-29 | 1998-10-20 | Voith Sulzer Papiermaschinen Gmbh | Exchange device for replacing transport belts in a web producing machine |
| GB2371530A (en) * | 2001-01-22 | 2002-07-31 | Paul Kelly | Method and apparatus for changing a conveyor belt |
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| CN201121043Y (en) * | 2007-11-30 | 2008-09-24 | 中冶焦耐工程技术有限公司 | Apparatus for quickly replacing belt type conveyor rubber belt |
| CN201381085Y (en) * | 2009-03-23 | 2010-01-13 | 中冶焦耐工程技术有限公司 | Mounting device for mounting rubber belt of belt-type conveyer |
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2009
- 2009-03-23 CN CN2009100108208A patent/CN101503143B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3662869A (en) * | 1970-11-16 | 1972-05-16 | Fmc Corp | Method and apparatus for changing conveyor belt |
| US5823462A (en) * | 1996-01-29 | 1998-10-20 | Voith Sulzer Papiermaschinen Gmbh | Exchange device for replacing transport belts in a web producing machine |
| GB2371530A (en) * | 2001-01-22 | 2002-07-31 | Paul Kelly | Method and apparatus for changing a conveyor belt |
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| CN101503143A (en) | 2009-08-12 |
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Effective date of registration: 20180725 Address after: 116085 128 high energy street, Qixian Ling high tech Industrial Park, Dalian, Liaoning Patentee after: ACRE Coking And Refractory (Dalian) Engineering Consulting Corp., MCC Address before: No. 27, Shengnan Road, Dong Dong District, Anshan, Liaoning Province Patentee before: ACRE Coking and Refractory Engineering Consulting Corporation, MCC |