CN101498165A - Heat preserving facing integrated inorganic section bar and preparation thereof - Google Patents

Heat preserving facing integrated inorganic section bar and preparation thereof Download PDF

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Publication number
CN101498165A
CN101498165A CNA2009100642430A CN200910064243A CN101498165A CN 101498165 A CN101498165 A CN 101498165A CN A2009100642430 A CNA2009100642430 A CN A2009100642430A CN 200910064243 A CN200910064243 A CN 200910064243A CN 101498165 A CN101498165 A CN 101498165A
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inorganic
compound
insulation
section bar
preparation
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CN101498165B (en
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王艳锦
王建春
王博儒
张春山
李建军
王博征
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XINYANG TIANYI ENERGY SAVING TECHNOLOGY CO., LTD.
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NANYANG TIANYI THERMAL REFRACTORY MATERIAL CO Ltd
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/18—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mixtures of the silica-lime type
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/10—Coating or impregnating
    • C04B20/1055—Coating or impregnating with inorganic materials
    • C04B20/107—Acids or salts thereof
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/10—Coating or impregnating
    • C04B20/1055—Coating or impregnating with inorganic materials
    • C04B20/1077—Cements, e.g. waterglass
    • C04B20/1085—Waterglass
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5076—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with masses bonded by inorganic cements
    • C04B41/5088—Cementitious compositions of the silica-lime type
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482—Coating or impregnation materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20—Resistance against chemical, physical or biological attack
    • C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34—Non-shrinking or non-cracking materials
    • C04B2111/343—Crack resistant materials
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Abstract

The invention relates to an insulated facing integrated inorganic section and a preparation method thereof. The section consists of an insulated basal body and a facing layer which are made of various inorganic mineral materials, wherein the insulated basal body is prepared from inorganic slat composite slurry-like kernel materials and expanded perlite grain materials; and the facing layer is prepared form quartz sand, calcium carbonate, calcium oxide, cement, silicon oxide ultrafine micro powder and wood finer ultrafine micro powder. The section is formed by integrally pressing and compounding the insulated basal body and the facing layer, ensures that two layers of materials are organically combined together, can completely avoid the phenomena of the cracking and the shedding between the insulated basal body and the facing layer, can reliably improve the manufacturing precision and the standard grade, can greatly reduce the workload of the wall body decorated construction, improve the construction efficiency, reliably ensure the engineering quality, and can greatly shorten the engineering period and save the material cost and engineering cost under the same conditions.

Description

Heat preserving facing integrated inorganic section bar and preparation method thereof
Technical field
The invention belongs to building masonry wall heat insulating material technical field, is a kind of heat preserving facing integrated inorganic section bar and preparation method thereof.
Background technology
Along with the further standard of civilian construction energy-saving design " standard " and the enforcement of State Council's " energy-conservation regulations of civilian construction ", New Building Materials and wall thermal insulating system are had higher requirement, requirement should have good heat-insulating property, and outstanding resistance to compression, tension, ageing resistace are arranged again; Reliable barrier propterty should be arranged, and fundamentally stifled exhausted disaster hidden-trouble has permanent characteristic of water proof anti-seepage, application life again; Should environmental protection, nontoxic, elegance attractive in appearance again, decorative environment; Should avoid traditional exterior wall heat-preserving system complex procedures, can't monitor, the unwarranted difficult problem of quality, again operation simple and direct, be convenient to the construction, quality is guaranteed.Existing wall insulating layer uses polyphenyl plate, extruded sheet, glue powder polyphenyl particle, thermal insulation mortar material more, and take that insulating and facing overcoat combine composite structured, its construction operation method is normally outside the bearing wall layer, utilize the sticking insulation layer that applies of cementing agent, gauze wire cloth or grid cloth, reinforcing nail and heat-insulation and heat-preservation material, after treating that it condenses, do enhancement Layer, crack-resistant layer, protected decoration material such as bonding again ceramic tile or applying coatings at last at its external surface again.There are the defective of following several respects in this heat preserving mode and job practices:
1) bearing wall layer, insulating and facing overcoat are poor in conjunction with fastness each other, and the ceramic tile on top layer only has single decoration functions, it is bigger to conduct oneself with dignity, thereby strengthened the overall weight of body of wall, and ftracture easily, come off, cause maintenance difficult, insulation layer can not get effective protection, application life is short, and potential safety hazard is many, and coating ornamental surface fade easily, wrinkling etc.
2) the sticking deposited working procedure of insulation layer and finish coat is loaded down with trivial details, it is bothersome to take a lot of work, long in time limit, and quality guarantees by the manual work quality fully, belong to concealed work in addition, coarse to operation in the work progress, even use inferior materials and turn out substandard goods and be not easy check to find, cause construction quality out of control, influence the quality and the application life of heat-insulation system.
3) heat insulation, the waterproof of finish coat, self-cleaning property are poor, become easily infected by dust, spot, particularly highrise building, and cleaning is difficulty very, and construction is absolutely unsafe, and the aesthetic of influence building is faded on the surface easily.
4) body of wall furring material, construction integrated cost cost height, long construction period, and bring the negative effect of all many-sides such as comprehensive benefit and ambient influnence thus.
Up to now, though relevant department is paying great effort aspect constructional materials and the construction technology, and constantly develops various new heat insulating materials and technology, general effect is all not ideal.
Summary of the invention
Another object of the present invention is to overcome deficiency of the prior art, a kind of heat-insulation and heat-preservation and incrustation function of integrating is provided, it is good, bonding firmly to have light weight, intensity height, heat insulation and preservation effect, do not ftracture, and energy-conserving and environment-protective, economize on resources, easy construction, the duration is short, cost is low, long service life, and can improve heat preserving facing integrated inorganic section bar of energy-conservation, level of protection and preparation method thereof.
Realize that the technical scheme that purpose of the present invention is taked is: this section bar is to be the insulation matrix of one and the plate-like structure that finish coat constitutes by multiple inorganic mineral material by compression moulding, wherein: the aggregate of insulation matrix is to be made by shell material and core material, the shell material adopts the compound material of inorganic salts, be by 40～85% silicate of soda by weight percentage, 5～20% potassium bichromate, 5～20% alum and the preparation of 5～20%% potassium chromium sulfate, be that the aluminum phosphate of 40～60% aluminum sulfate and 40～60% is formulated perhaps by percentage by weight, core material adopts the expanded perlite granule material, the volume ratio of core material and shell material is: the expanded perlite granule material: the compound material of inorganic salts=100: 50～70, finish coat is to be made by the raw material proportioning of following weight portion, 40～50 parts of quartz sands, 8～15 parts in calcium carbonate, 8～10 parts in calcium oxide, 8～15 parts of cement, 1～5 part of silica super fine, 0.8～1.2 part of wood fibre super fine, the weight ratio of siccative state is between insulation matrix and the finish coat: insulation matrix: finish coat=100: 5～20.
The periphery of described finish coat is less than the insulation matrix, and its outside is left and built cemented side seam by laying bricks or stones, and the knuckle position is an arc.
Heat preserving facing integrated inorganic section bar of the present invention prepares by following step:
1) preparation core material: from the expanded perlite material, sieve choose particle diameter≤3.5mm, 〉=the particle core material of 1.0mm is standby;
2) preparation shell material: get the compound material mesosilicic acid of inorganic salts sodium, potassium bichromate, alum and potassium chromium sulfate respectively, and respectively crushing screening to make granularity be 180～230 purpose powder, be mixed with slurry by adding water after the described proportioning mixing and stirring then; Perhaps get aluminum sulfate and aluminum phosphate in the compound material of inorganic salts respectively, and respectively crushing screening to make granularity be 180～230 purpose powder, be mixed with slurry by adding water after the described proportioning mixing and stirring then, promptly make the compound pulpous state shell of inorganic salts material, wherein amount of water is tested with mother-in-law Mei Shi tester, get final product in 20～38 Baume gravity scopes, this pulpous state shell material part is used for the making of inorganic heat preserving aggregate, and a part is used to suppress the coagulating agent of insulation matrix;
3) preparation inorganic heat preserving aggregate: the particle core material and the compound shell material of the inorganic salts mixing stirring of getting preparation by described proportioning, the compound pulpous state shell of inorganic salts material adopts the mode that adds that continues to flow to add in the process that stirs, the shell material is wrapped up in uniformly be attached to the core material surface, natural air drying or dry at normal temperatures then, make the shell material at the outside one deck duricrust that forms of core material, promptly make inorganic heat preserving aggregate.
4) preparation finish coat wet feed: take by weighing quartz sand respectively by described proportioning, calcium oxide, calcium carbonate, silica super fine and wood fibre super fine, and with quartz sand, calcium oxide, pulverize with calcium carbonate and to sieve that to make granularity respectively be 70～100 purpose quartz powders, granularity is that 180～230 purpose calcium oxide powders and granularity are 180～230 purpose Paris whites, with particle diameter is that nano silicon oxide super fine and the wood fibre super fine of 50nm～200nm evenly mixes, and by the raw material total amount: the weight ratio of water=100: 20～50 adds water, and stirring, it is standby to make the finish coat wet feed;
5) insulation matrix compression moulding: according to inorganic heat preserving aggregate: the weight ratio of the compound pulpous state shell of inorganic salts material=70～80: 20～30 takes by weighing inorganic heat preserving aggregate and the compound pulpous state shell of inorganic salts material evenly mixes, insert then in the insulation matrix mould, by forcing press compression moulding, it is standby that the wet base of insulation matrix moulding is made in the demoulding;
6) compound suppressing moulding: the wet base of the insulation matrix moulding of compression moulding is placed the composite molding compacting tool set, get the finish coat wet feed by described proportioning again, evenly pave on the top of insulation matrix,, make the wet base of heat insulation facing section bar again by the compacting of composite molding forcing press;
7) low temperature drying: the wet base of heat insulation facing section bar under 45～70 ℃ of temperature condition, was dried 5～12 hours, be heat insulation facing section bar of the present invention.
In the present invention, with the pure natural mineral matter is primary raw material, have nontoxic, tasteless, be stale-proof, do not fire, multiple superperformance such as acidproof, alkaline-resisting, heat-insulation and heat-preservation, environmental protection, and nanoscale silica and natural wooden fiber's super fine have been adopted, not only make the superior function of heat insulation facing material be not fully exerted and strengthen, and give heat insulation facing section bar with other material unrivaled new function.In the making of insulation matrix, used the inorganic high-strength heat preservation aggregate of up-to-date building material technique, it have in light weight, heat-insulating property good, the compressive strength advantages of higher; In the making of heat-insulating profile finish coat, be added with nanoscale silica super fine and wood fibre super fine, make it have good hydrophobicity performance, can effectively avoid in the use rainwater and moisture laden air to the infringement of heat-insulating profile, and eliminate phenomenons such as the swell-shrinking deformation of section bar, aging, cracking, damage thus, prolong the application life of heat-insulating profile greatly, make it remain its good heat preservation and insulation; Use the inorganic salts composite material as adhesive material during section bar is made, the heat preserving aggregate material can be condensed in together securely, after it condenses, have very strong compressive strength simultaneously; Silica super fine and wood fibre super fine have cracking resistance, waterproof and dustproof, self-cleaning, antiultraviolet, anti-aging, anti-multiple function such as fade.Performance combination and acting in conjunction by each component, make the section bar of preparation obtain light weight, do not ftracture, indeformable, do not wear out, do not fade, environmental protection, good result of use such as energy-conservation.
According to the heat preserving facing integrated inorganic section bar that such scheme is made, applicable to the insulation and the decoration at positions such as the outer heat insulation facing of outer body of wall, interior heat insulation facing and roofing, roof, party wall, its beneficial effect is:
1) this section bar adopts multiple natural inorganic mineral composite material, have nontoxic, tasteless, be stale-proof, do not fire, multiple superperformance such as acidproof, alkaline-resisting, heat insulation, insulation, be a kind of more satisfactory Green environmental-protection building material.
2) this section bar is in the making of insulation matrix, and the inorganic high-strength heat preservation aggregate that uses up-to-date building material technique is as main material, and the unit weight of this aggregate is by 650～720kg/m of traditional aggregate 3Alleviate to 200～250kg/m 3, coefficient of thermal conductivity is reduced to 0.053～0.057W/mK by 0.072～0.085W/mK of traditional aggregate, evident characteristics such as therefore, this aggregate has that unit weight is light, good heat insulating, compressive strength height, affinity are strong, easy construction.Simultaneously this aggregate also have do not ftracture, shrinkage factor is little, advantage such as free from environmental pollution.Thereby make section bar have in light weight, heat-insulating property good, the compressive strength advantages of higher, its unit weight is far below common walltile, the every square metre of only 10kg～15kg that conducts oneself with dignity, be equivalent to do earlier insulation layer again the tile fixing traditional method with 1/4～1/5 of area weight, can not only alleviate the overall weight of construction wall thus greatly, can also effectively avoid cracking, obscission in its use, prevent that effectively security incident from taking place.
3) be added with nanoscale silica and natural wooden fiber's super fine in this section bar, can not only make being not fully exerted and strengthening of heat insulation facing material, and make section bar have anti-aging, antiultraviolet, indeformable, many new beneficial functions such as do not fade in conjunction with fastness, compressive strength, heat-insulation and heat-preservation, various useful performances such as waterproof and dampproof.
4) this section bar compressive strength increases, rate of closed hole improves, good, its density≤250Kg/m of adhesive property 3, density is more little, and coefficient of thermal conductivity is just more little, below≤the 0.059w/m.k, is lower than the 0.07w/m.k of national Specification, illustrates that this section bar heat-insulating property is good.
5) this section bar adopts insulation layer and the whole compound suppressing moulding of finish coat, two layers of material is combined, can avoid cracking, obscission between the two fully, and can improve reliably and make precision and standard class, and can significantly reduce the workload of outer body of wall decoration construction, and improve efficiency of construction, guarantee workmanship reliably, with reduction of erection time greatly under the condition, save material cost and construction costs.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
Referring to Fig. 1, heat preserving facing integrated inorganic section bar of the present invention, is the insulation matrix 1 of one and the plate-like structure that finish coat 2 constitutes by multiple inorganic mineral material by compression moulding, peripheral shape can be square or rectangular or polygon, the periphery of finish coat 2 is less than insulation matrix 1, and the outside is left and built cemented side seam by laying bricks or stones, and the peripheral knuckle position of finish coat 2 is an arc, strong bond when being convenient to masonry panel, and can adopt different colors to constitute multicolour pattern elegant in appearance.The aggregate of the insulation matrix 1 of this heat insulation facing section bar is to be made by shell material and core material, the shell material adopts adhesiveness strong, the setting strength height, and has an inorganic salts material of strong adsorptivity, be by 40～85% silicate of soda by weight percentage, 5～20% potassium bichromate, 5～20% alum and the preparation of 5～20%% potassium chromium sulfate, be that 40～60% aluminum sulfate and 40～60% aluminum phosphate mix perhaps by percentage by weight, core material adopts light weight, the expanded perlite granule material that insulation capacity is good, the volume ratio of core material and shell material is: the expanded perlite granule material: the compound material of inorganic salts=100: 50～70.This particles of aggregates has stronger compressive strength, has the rate of closed hole height simultaneously, light weight, and excellent thermal insulation performance, environment protecting is good, and rich material resources, advantages such as low price.Finish coat 2 is formulated by the inorganic substances of following weight portion and nanoscale silica super fine and wood fibre super fine raw material: 40～50 parts of quartz sands, 8～15 parts in calcium carbonate, 8～10 parts in calcium oxide, 8～15 parts of cement, 1～5 part of silica super fine, 0.8～1.2 part of wood fibre super fine, can not only make the heat insulation facing material in conjunction with fastness, compressive strength, heat-insulation and heat-preservation, various useful performances such as waterproof and dampproof are not fully exerted and strengthen, and it is anti-aging that section bar is had, antiultraviolet, indeformable, many new beneficial functions such as do not fade.The weight ratio of siccative state is between insulation matrix and the finish coat: insulation matrix: finish coat=100: 5～20.
Below in conjunction with embodiment the making of heat insulation facing section bar of the present invention is further specified.
Embodiment 1
Heat preserving facing integrated inorganic section bar of the present invention can carry out according to the following steps:
1) from the expanded perlite material, sieve earlier choose particle diameter≤3.5mm, 〉=the particle core material of 1.0mm; Get the compound material mesosilicic acid of inorganic salts sodium more respectively, potassium bichromate, alum and potassium chromium sulfate, and respectively crushing screening to make granularity be 180～230 purpose powder, get the compound material mesosilicic acid of inorganic salts sodium then respectively, potassium bichromate, alum and potassium chromium sulfate, and respectively crushing screening to make granularity be 180～230 purpose powder, silicate of soda 85% by weight percentage then, potassium bichromate 5%, alum 5%, after the proportioning of potassium chromium sulfate 5% takes by weighing various powder stock mixing and stirring, add water and be mixed with slurry, amount of water can be tested with mother-in-law Mei Shi tester, 20～38 Baume gravity scopes that reach are interior to get final product, and makes the compound pulpous state shell of inorganic salts material.This pulpous state shell material part is used for the making of inorganic heat preserving aggregate, and a part is used to suppress the coagulating agent of insulation matrix; Then according to the expanded perlite granule material: the volume ratio of the compound material of inorganic salts=100: 50 is got the particle core material of preparation and the compound shell material of inorganic salts and is carried out proportioning and mix and stir, mixed method is that continuous stream adds the compound pulpous state shell of inorganic salts material in the process that stirs, the shell material is wrapped up in uniformly be attached to the core material surface, naturally dry at normal temperatures then or air-dry, the shell material is promptly made inorganic heat preserving aggregate at the outside one deck duricrust that forms of core material.
2) get quartz sand respectively, calcium oxide, calcium carbonate, and crushing screening to make granularity respectively be 70～100 purpose quartz powders, granularity is that 180～230 purpose calcium oxide powders and granularity are 180～230 purpose Paris whites, getting particle diameter again is nano silicon oxide super fine and the wood fibre super fine of 50nm～200nm, according to 40 parts of quartz sands, 8 parts in calcium carbonate, 8 parts in calcium oxide, 8 parts of cement, 1 part of nano silicon oxide super fine, the weight portion proportioning that the wood fibre super fine is 0.8 part is evenly mixed above-mentioned various raw materials, and by the raw material total amount: the weight ratio of water=100: 20 adds water, stirs and makes the finish coat wet feed;
3) according to inorganic heat preserving aggregate: after the volume ratio of the compound pulpous state shell of inorganic salts material=70: 30 is got the inorganic heat preserving aggregate of preparation and the compound pulpous state shell of inorganic salts material and carried out the proportioning mixing and stirring, insert in the insulation matrix mould, by forcing press compression moulding, the wet base of insulation matrix moulding is made in the demoulding;
4) the wet base of the insulation matrix moulding of compression moulding is placed the surface layer compacting tool set, weight ratio by the siccative state is: insulation matrix: the proportioning of finish coat=100: 5, the finish coat wet feed of preparation is evenly paved on the top of insulation matrix, by the compacting of surface layer forcing press, make the wet base of heat insulation facing section bar again;
5) heat insulation facing section bar is wet base under 45 ℃ of temperature condition, dried 12 hours, be heat insulation facing section bar of the present invention.
Embodiment 2
The preparation method of present embodiment heat preserving facing integrated inorganic section bar is substantially the same manner as Example 1, and its difference only is: preparation inorganic salts compound pulpous state shell material step mesosilicic acid sodium, potassium bichromate, alum and the proportioning of potassium chromium sulfate can be by weight percentage: silicate of soda 40%, potassium bichromate 20%, alum 20%, potassium chromium sulfate 20%; During preparation insulation substrate aggregate, the volume proportioning of the compound pulpous state shell of expanded perlite granule material and inorganic salts material can be: the expanded perlite granule material: the compound pulpous state shell of inorganic salts material=100: 70.
The weight portion proportioning of quartz sand, calcium oxide, calcium carbonate, nano silicon oxide super fine and wood fibre super fine can be in the preparation finish coat wet feed step: 50 parts of quartz sands, 15 parts in calcium carbonate, 10 parts in calcium oxide, 15 parts of cement, 5 parts of nano silicon oxide super fines, 1.2 parts of wood fibre super fines, and the ratio that adds water can be: the raw material total amount: water=100: 50; The volume ratio of inorganic heat preserving aggregate and the compound pulpous state shell of inorganic salts material can be in the wet base step of preparation insulation matrix moulding: according to inorganic heat preserving aggregate: the compound pulpous state shell of inorganic salts material=80: 20; In the wet base step of preparation heat insulation facing section bar, insulation matrix and finish coat by the weight proportion of siccative state can be: insulation matrix: finish coat=100: 20; The wet base of heat insulation facing section bar can be dried 5 hours under 70 ℃ of temperature condition.
Embodiment 3
The preparation method of present embodiment heat preserving facing integrated inorganic section bar is substantially the same manner as Example 1, and its difference only is: preparation inorganic salts compound pulpous state shell material step mesosilicic acid sodium, potassium bichromate, alum and the proportioning of potassium chromium sulfate can be by weight percentage: silicate of soda 70%, potassium bichromate 10%, alum 10%, potassium chromium sulfate 10%; During preparation insulation substrate aggregate, the volume proportioning of the compound pulpous state shell of expanded perlite granule material and inorganic salts material can be: the expanded perlite granule material: the compound pulpous state shell of inorganic salts material=100: 60.
The weight portion proportioning of quartz sand, calcium oxide, calcium carbonate, nano silicon oxide super fine and wood fibre super fine can be in the preparation finish coat wet feed step: 45 parts of quartz sands, 12 parts in calcium carbonate, 9 parts in calcium oxide, 11 parts of cement, 3 parts of nano silicon oxide super fines, 1.0 parts of wood fibre super fines, and the ratio that adds water can be: the raw material total amount: water=100: 35; The volume ratio of inorganic heat preserving aggregate and the compound pulpous state shell of inorganic salts material can be in the wet base step of preparation insulation matrix moulding: according to inorganic heat preserving aggregate: the compound pulpous state shell of inorganic salts material=75: 25; In the wet base step of preparation heat insulation facing section bar, insulation matrix and finish coat by the weight proportion of siccative state can be: insulation matrix: finish coat=100: 12; The wet base of heat insulation facing section bar can be dried 8 hours under 60 ℃ of temperature condition.
Embodiment 4
The preparation method of present embodiment heat preserving facing integrated inorganic section bar is substantially the same manner as Example 1, its difference only is: what the compound material of inorganic salts adopted in the compound pulpous state shell of the preparation inorganic salts material is to be mixed by aluminum sulfate and aluminum phosphate, its percentage by weight is respectively: aluminum sulfate 40%, aluminum phosphate 60%, and add water and be mixed with slurry and get final product.
Embodiment 5
The preparation method of present embodiment heat preserving facing integrated inorganic section bar is substantially the same manner as Example 1, its difference only is: what the compound material of inorganic salts adopted in the compound pulpous state shell of the preparation inorganic salts material is to be mixed by aluminum sulfate and aluminum phosphate, its percentage by weight also can be: aluminum sulfate 50%, aluminum phosphate 50%, and add water and be mixed with slurry and get final product.
Embodiment 6
The preparation method of present embodiment heat preserving facing integrated inorganic section bar is substantially the same manner as Example 1, its difference only is: what the compound material of inorganic salts adopted in the compound pulpous state shell of the preparation inorganic salts material is to be mixed by aluminum sulfate and aluminum phosphate, its weight percent can also be: aluminum sulfate 60%, aluminum phosphate 40%, and add water and be mixed with slurry and get final product.

Claims (3)

1, a kind of heat preserving facing integrated inorganic section bar, it is characterized in that: it is to be the insulation matrix of one and the plate-like structure that finish coat constitutes by multiple inorganic mineral material by compression moulding, wherein: the aggregate of insulation matrix is to be made by shell material and core material, the shell material adopts the compound material of inorganic salts, be by 40～85% silicate of soda by weight percentage, 5～20% potassium bichromate, 5～20% alum and the preparation of 5～20%% potassium chromium sulfate, be that the aluminum phosphate of 40～60% aluminum sulfate and 40～60% is formulated perhaps by percentage by weight, core material adopts the expanded perlite granule material, the volume ratio of core material and shell material is: the expanded perlite granule material: the compound material of inorganic salts=100: 50～70, finish coat is to be made by the raw material proportioning of following weight portion, 40～50 parts of quartz sands, 8～15 parts in calcium carbonate, 8～10 parts in calcium oxide, 8～15 parts of cement, 1～5 part of silica super fine, 0.8～1.2 part of wood fibre super fine, the weight ratio of siccative state is between insulation matrix and the finish coat: insulation matrix: finish coat=100: 5～20.
2, wall light inorganic heat preserving facing section bar according to claim 1 is characterized in that: the periphery of described finish coat is less than the insulation matrix, and its outside is left and built cemented side seam by laying bricks or stones, and the knuckle position is an arc.
3, a kind of method that is used to prepare the described heat preserving facing integrated inorganic section bar of claim 1 is characterized in that: it is to carry out according to the following steps:
1) preparation core material: from the expanded perlite material, sieve choose particle diameter≤3.5mm, 〉=the particle core material of 1.0mm is standby;
2) preparation shell material: get the compound material mesosilicic acid of inorganic salts sodium, potassium bichromate, alum and potassium chromium sulfate respectively, and respectively crushing screening to make granularity be 180～230 purpose powder, be mixed with slurry by adding water after the described proportioning mixing and stirring then; Perhaps get aluminum sulfate and aluminum phosphate in the compound material of inorganic salts respectively, and respectively crushing screening to make granularity be 180～230 purpose powder, be mixed with slurry by adding water after the described proportioning mixing and stirring then, promptly make the compound pulpous state shell of inorganic salts material, wherein amount of water is tested with mother-in-law Mei Shi tester, get final product in 20～38 Baume gravity scopes, this pulpous state shell material part is used for the making of inorganic heat preserving aggregate, and a part is used to suppress the coagulating agent of insulation matrix;
3) preparation inorganic heat preserving aggregate: the particle core material and the compound shell material of the inorganic salts mixing stirring of getting preparation by described proportioning, the compound pulpous state shell of inorganic salts material adopts the mode that adds that continues to flow to add in the process that stirs, the shell material is wrapped up in uniformly be attached to the core material surface, natural air drying or dry at normal temperatures then, make the shell material at the outside one deck duricrust that forms of core material, promptly make inorganic heat preserving aggregate.
4) preparation finish coat wet feed: take by weighing quartz sand respectively by described proportioning, calcium oxide, calcium carbonate, silica super fine and wood fibre super fine, and with quartz sand, calcium oxide, pulverize with calcium carbonate and to sieve that to make granularity respectively be 70～100 purpose quartz powders, granularity is that 180～230 purpose calcium oxide powders and granularity are 180～230 purpose Paris whites, with particle diameter is that nano silicon oxide super fine and the wood fibre super fine of 50nm～200nm evenly mixes, and by the raw material total amount: the weight ratio of water=100: 20～50 adds water, and stirring, it is standby to make the finish coat wet feed;
5) insulation matrix compression moulding: according to inorganic heat preserving aggregate: the weight ratio of the compound pulpous state shell of inorganic salts material=70～80: 20～30 takes by weighing inorganic heat preserving aggregate and the compound pulpous state shell of inorganic salts material evenly mixes, insert then in the insulation matrix mould, by forcing press compression moulding, it is standby that the wet base of insulation matrix moulding is made in the demoulding;
6) compound suppressing moulding: the wet base of the insulation matrix moulding of compression moulding is placed the composite molding compacting tool set, get the finish coat wet feed by described proportioning again, evenly pave on the top of insulation matrix,, make the wet base of heat insulation facing section bar again by the compacting of composite molding forcing press;
7) low temperature drying: the wet base of heat insulation facing section bar under 45～70 ℃ of temperature condition, was dried 5～12 hours, be heat insulation facing section bar of the present invention.
CN2009100642430A 2009-02-19 2009-02-19 Heat preserving facing integrated inorganic section bar and preparation thereof Expired - Fee Related CN101498165B (en)

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CN101891433A (en) * 2010-07-21 2010-11-24 信阳天意节能技术有限公司 Outer wall heat insulation face brick with glaze-imitating surface and preparation method thereof
CN102071752A (en) * 2011-01-10 2011-05-25 济南大学 Fiber-reinforced silico-calcium exterior wall thermal-insulation board
CN104594586A (en) * 2014-12-04 2015-05-06 信阳天意节能技术股份有限公司 Reflection heat insulation and preservation veneer integrated external wall panel sectional material
CN107476521A (en) * 2017-08-11 2017-12-15 湖南斯多孚节能科技有限公司 Microcrystal inorganic heat insulation decoration integrated plate
CN107777987A (en) * 2017-11-14 2018-03-09 广西国博科技有限公司 A kind of inorganic material metal composite fireproof heated board and its manufacture method

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Publication number Priority date Publication date Assignee Title
CN101891433A (en) * 2010-07-21 2010-11-24 信阳天意节能技术有限公司 Outer wall heat insulation face brick with glaze-imitating surface and preparation method thereof
CN101891433B (en) * 2010-07-21 2013-01-02 信阳天意节能技术有限公司 Outer wall heat insulation face brick with glaze-imitating surface and preparation method thereof
CN102071752A (en) * 2011-01-10 2011-05-25 济南大学 Fiber-reinforced silico-calcium exterior wall thermal-insulation board
CN104594586A (en) * 2014-12-04 2015-05-06 信阳天意节能技术股份有限公司 Reflection heat insulation and preservation veneer integrated external wall panel sectional material
CN104594586B (en) * 2014-12-04 2017-05-03 信阳天意节能技术股份有限公司 Reflection heat insulation and preservation veneer integrated external wall panel sectional material
CN107476521A (en) * 2017-08-11 2017-12-15 湖南斯多孚节能科技有限公司 Microcrystal inorganic heat insulation decoration integrated plate
CN107777987A (en) * 2017-11-14 2018-03-09 广西国博科技有限公司 A kind of inorganic material metal composite fireproof heated board and its manufacture method

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