Summary of the invention
Embodiment of the invention technical problem to be solved is, a kind of method of making the lamp band is provided.Can realize the lamp band making flow process of Fully-mechanized and automation.Accordingly, the invention process provides a kind of lamp band, and this lamp band is made by above-mentioned Fully-mechanized and preparation method automation, and is simple in structure, good stability.
A kind of method of making the lamp band that the embodiment of the invention provides comprises:
A conductive plate is provided;
Described conductive plate is processed, make its first bus and a plurality of second bus that prolongs vertical each interval certain distance of comprising at least two longitudinal extensions, and on described conductive plate, be preserved for connecting the 3rd bus of described first bus and described second bus as main power line;
First electric conductor that the welding of compartment between described second bus comprises light source to be forming the lamp string, and welds second electric conductor be used to be electrically connected described lamp string and described main power line between described first bus and described second bus;
Remove described the 3rd bus between described first bus and described second bus.
Further, described the 3rd bus between described first bus of described removal and described second bus comprises:
From described the 3rd bus, select the 3rd bus that is used to be electrically connected described first bus and described second bus;
Remove non-selected the 3rd bus.
Further, before described the 3rd bus of removing between described first bus and described second bus, also comprise:
The welding insulation connector is used to be connected and fixed described first bus and described second bus on described first bus and described second bus.
Further, after described the 3rd bus between described first bus of described removal and described second bus, also comprise:
By the processing method of extrusion molding, outside described conductive plate, coat the plastic cement insulating barrier.
Further, the described processing mode that described conductive plate is processed comprises in mould punching, etching or the Laser Processing any one.
Further, the removing method of described the 3rd bus between described first bus of described removal and described second bus comprises in mould punching, etching or the Laser Processing any one.
Further, described first electric conductor is direct insertion electric conductor or SMD electric conductor; Described second electric conductor is direct insertion electric conductor or SMD electric conductor.
Further, described first electric conductor also comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.
Further, described second electric conductor comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.
Lamp band preparation method provided by the invention forms the lamp band by the mode of processing and welding on a conductive plate, realized mechanization completely and automation from technological process, and main power line and lamp string one process, and flow process is simple, fast.In the process of making the lamp band, described electric conductor is when being electrically connected described main power line and lamp string, also played the effect of the position that is connected and fixed described main power line and described lamp string, well guaranteed the stability of lamp band structure, in addition, the present invention also can be on second bus of described main power line and lamp string the welding insulation connector, described insulation connector has also played and has been connected and fixed described main power line and described lamp string, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.Further, the preparation method of lamp band of the present invention also coats the plastic cement insulating barrier in the outside processing method by extrusion molding of described lamp band after making the lamp band, and this plastic cement insulating barrier can be protected whole lamp band.
Accordingly, the present invention also provides a kind of lamp band, and this lamp band can be made by above-mentioned lamp band preparation method, and described lamp band comprises:
One conductive plate, described conductive plate comprise first bus and a plurality of second bus that prolongs vertical each interval certain distance as main power line of at least two longitudinal extensions;
Compartment between described second bus is welded with first electric conductor that comprises light source, and described first electric conductor and described second bus form the lamp string;
Be welded with second electric conductor between described first bus and described second bus, described second electric conductor is electrically connected described lamp string and described main power line.
Further, described lamp band also comprises:
The insulation connector is welded on described first bus and described second bus, is used to be connected and fixed described first bus and described second bus.
Further, described lamp band also comprises:
Be coated on the plastic cement insulating barrier of described conductive plate outside.
Further, described first electric conductor is direct insertion electric conductor or SMD electric conductor; Described electric conductor is direct insertion electric conductor or SMD electric conductor.
Further, described first electric conductor also comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.
Further, described second electric conductor comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.
Lamp band provided by the present invention is made of processing and soldered elements on the conductive plate, and final main power line and lamp string are one-body molded, simple in structure, good stability.Described electric conductor is when being electrically connected described main power line and lamp string, played the effect of the position that is connected and fixed described main power line and described lamp string, well guaranteed the stability of lamp band structure, in addition, lamp band of the present invention also is welded with the insulation connector on second bus of described main power line and lamp string, described insulation connector has also played the effect that is connected and fixed described main power line and described lamp string, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.Further, lamp band of the present invention, the processing method in described lamp band outside by extrusion molding is coated with the plastic cement insulating barrier, and this plastic cement insulating barrier can be protected whole lamp band.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described.
Fig. 1 is the structural representation of an embodiment of lamp band of the present invention, as shown in Figure 1, the lamp band of present embodiment comprises a conductive plate 1, and described conductive plate 1 comprises first bus 11 and a plurality of second bus 12 that prolongs vertical each interval certain distance as main power line of two longitudinal extensions;
The compartment that described second bus is 12 is welded with first electric conductor 4 that comprises light source, and described first electric conductor 4 forms lamp string 2 with described second bus 12; In the specific implementation, described first electric conductor 4 can be direct insertion electric conductor or SMD electric conductor, light source specifically can be light emitting diode, and described light emitting diode further can be the circuit board of direct insertion LED, patch light-emitting diode, band patch light-emitting diode or is provided with the circuit board of LED wafer.Further, described first electric conductor 4 also comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.The mode of described welding can adopt the mode of electric welding or soldering.
Be welded with second electric conductor 5 between described first bus 11 and described second bus 12, described second electric conductor 5 is electrically connected described lamp string and main power line.In the present embodiment, described second electric conductor 5 has also played the effect of the position that is connected and fixed described main power line and described lamp string when described main power line and lamp string are electrically connected, well guaranteed the stability of lamp band structure.In the specific implementation, described second electric conductor 5 can be direct insertion or paster is first electric conductor, and the described first direct insertion or SMD electric conductor also can comprise in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.
Still as shown in Figure 1, optionally, the lamp band of present embodiment also is welded with insulation connector 6 on described first bus 11 and described second bus 12, and described insulation connector 6 has played the effect that is connected and fixed described main power line and described lamp string.Because the effect that described insulation connector 6 does not have conduction, the entire circuit that therefore can not influence the lamp band connects.In the specific implementation, in the present embodiment, described insulation connector 6 can be welded on first adjacent bus 11 and described second bus 12, also can be welded on all first bus 11 and second bus 12 that are positioned at same cross section.
Further, optionally, in specific implementation, present embodiment also is coated with plastic cement insulating barrier (not shown in figure 1) in described lamp band outside, and this plastic cement insulating barrier is coated on described lamp band outside by the extrusion molding method for processing, and whole lamp is taken up protective effect.
When by external power source the main power line of present embodiment being powered, the lamp string in the lamp band of present embodiment can be lighted.
The lamp band that present embodiment provided, processing and soldered elements on a conductive plate and constituted the lamp band that comprises two main power lines and a lamp string, wherein said main power line and lamp string are one-body molded, and therefore, the lamp band structure of present embodiment is simple, good stability.Described electric conductor is when being electrically connected described main power line and lamp string, played the effect of the position that is connected and fixed described main power line and described lamp string, well guaranteed the stability of lamp band structure, in addition, the lamp band of present embodiment also is welded with the insulation connector on second bus of described main power line and lamp string, described insulation connector has also played the effect that described main power line and described lamp displacement are put that is connected and fixed, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.Further, the lamp band of present embodiment also can the processing method by extrusion molding be coated with the plastic cement insulating barrier in described lamp band outside, and this plastic cement insulating barrier can be protected whole lamp band.
Fig. 2 is the structural representation of another embodiment of lamp band of the present invention, as shown in Figure 2, the lamp band of present embodiment and structure embodiment illustrated in fig. 1 and form basic identically, difference is that the lamp band of present embodiment comprises three main power lines 11 and two lamp strings 2.Concrete, the lamp band of present embodiment comprises a conductive plate 1, described conductive plate 1 comprises first bus 11 and a plurality of second bus 12 that prolongs vertical each interval certain distance as main power line of three longitudinal extensions, in the present embodiment, described second bus 12 comprises two row, is intervally arranged between described three first bus 11 two two; Compartment between described second bus is welded with first electric conductor 4 that comprises light source, and described first electric conductor 4 forms lamp string 2 with described second bus 12; Be welded with second electric conductor 5 between described first bus 11 and described second bus 12, described second electric conductor 5 is electrically connected described lamp string and main power line.Still as shown in Figure 2, optionally, the lamp band of present embodiment also is welded with insulation connector 6 on described first bus 11 and described second bus 12.In the specific implementation, the insulation connector 6 of present embodiment can be welded on adjacent first bus 11 and second bus 12, also can be welded on two first adjacent bus 11 and second bus 12 between them, also can be welded on the first all bus 11 and second bus 12 between them of same cross section.Further, optionally, in specific implementation, present embodiment also is coated with plastic cement insulating barrier (not shown among Fig. 2) in described lamp band outside.
The lamp band that present embodiment provided, processing and soldered elements on a conductive plate and constituted the lamp band that comprises three main power lines and two lamp strings, wherein said main power line and lamp string are one-body molded, and therefore, the lamp band structure of present embodiment is simple, good stability.Described electric conductor is when being electrically connected described main power line and lamp string, played the effect of the position that is connected and fixed described main power line and described lamp string, well guaranteed the stability of lamp band structure, in addition, the lamp band of present embodiment also is welded with the insulation connector on second bus of described main power line and lamp string, described insulation connector has also played the effect that described main power line and described lamp displacement are put that is connected and fixed, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.Further, the lamp band of present embodiment also can the processing method by extrusion molding be coated with the plastic cement insulating barrier in described lamp band outside, and this plastic cement insulating barrier can be protected whole lamp band.
Fig. 3 is the structural representation of another embodiment of lamp band of the present invention, as shown in Figure 3, the lamp band of present embodiment and structure embodiment illustrated in fig. 1 and form basic identically, difference is that the lamp band of present embodiment comprises four main power lines 11 and three lamp strings 2.The concrete structure of the lamp band of present embodiment is not given unnecessary details at this with reference to above-mentioned two embodiment and Fig. 3.
More than enumerated the structure of the lamp band that comprises two main power lines, three main power lines and four main power lines, in the specific implementation, the lamp band that the embodiment of the invention provides also can comprise more main power line, the structure and the annexation of its inner each element are close with cited embodiment, do not give unnecessary details at this.
Accordingly, the embodiment of the invention provides the method for making the lamp band, and this method can be used for making the lamp band that the embodiment of the invention provides.Enumerating embodiment below is elaborated to the method that the present invention makes the lamp band.
Fig. 4 to Fig. 7 makes the manufacturing process schematic diagram of first embodiment of lamp band for this present invention.To be example describe the making flow process of lamp band the lamp band that present embodiment includes two main power lines and a lamp string with making.Concrete, the method for present embodiment comprises:
At first, with reference to figure 4, provide a conductive plate 1.
Further, with reference to figure 5, described conductive plate 1 is processed, make its first bus 11 and a plurality of second bus 12 that prolongs vertical each interval certain distance of comprising two longitudinal extensions, and on described conductive plate 1, be preserved for connecting the 3rd bus 13 of described first bus 11 and described second bus 12 as main power line; In the specific implementation, the processing mode that described conductive plate is processed comprises in mould punching, etching or the Laser Processing any one.
Further, with reference to figure 6, first electric conductor 4 that the welding of compartment between described second bus 12 comprises light source to be forming lamp string 2, and welds second electric conductor 5 be used to be electrically connected described lamp string and described main power line between described first bus 11 and described second bus 12; In the present embodiment, described second electric conductor 5 has also played the effect of the position that is connected and fixed described main power line and described lamp string when described main power line and lamp string are electrically connected, well guaranteed the stability of lamp band structure.In the specific implementation, described first electric conductor 4 can be direct insertion electric conductor or SMD electric conductor, light source specifically can be light emitting diode, and described light emitting diode further can be the circuit board of direct insertion LED, patch light-emitting diode, band patch light-emitting diode or is provided with the circuit board of LED wafer.Further, described first electric conductor 4 also comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.The mode of described welding can adopt the mode of electric welding or soldering.In the specific implementation, described second electric conductor 5 can be direct insertion or paster is first electric conductor, and the described first direct insertion or SMD electric conductor also can comprise in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.
Still with reference to figure 6, optionally, the method for present embodiment also comprises, the step of welding insulation connector 6 on described first bus 11 and second bus 12.In the specific implementation, in the present embodiment, described insulation connector 6 can be welded on first adjacent bus 11 and described second bus 12, also can be welded on all first bus 11 and second bus 12 that are positioned at same cross section.Described insulation connector has also played the effect that is connected and fixed described main power line and described lamp string, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.
Further, with reference to figure 7, after the element welding is finished, remove described the 3rd bus 13 between described first bus 11 and described second bus 12, and then finally form lamp band shown in Figure 7.In the specific implementation, according to actual needs, the 3rd all bus 13 can be all removed, also the 3rd bus that is used to be electrically connected described first bus and described second bus can be from described the 3rd bus, selected; And remove non-selected the 3rd bus.
Further, the method for present embodiment also can comprise: by the processing method of extrusion molding, coat the plastic cement insulating barrier outside described conductive plate after described the 3rd bus of removing between described first bus 11 and described second bus 12 13.This step is not shown.This plastic cement insulating barrier can be protected whole lamp band.
The lamp band preparation method that present embodiment provides forms the lamp band by the mode of processing and welding on a conductive plate, realized mechanization completely and automation from technological process, and main power line and lamp string one process, and flow process is simple, fast.In the process of making the lamp band, described electric conductor is when being electrically connected described main power line and lamp string, also played the effect of the position that is connected and fixed described main power line and described lamp string, well guaranteed the stability of lamp band structure, in addition, the present invention also can be on second bus of described main power line and lamp string the welding insulation connector, described insulation connector has also played the effect that is connected and fixed described main power line and described lamp string, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.Further, the preparation method of lamp band of the present invention also coats the plastic cement insulating barrier in the outside processing method by extrusion molding of described lamp band after making the lamp band, and this plastic cement insulating barrier can be protected whole lamp band.
Fig. 8 to Figure 11 makes the manufacturing process schematic diagram of second embodiment of lamp band for this present invention.To be example describe the making flow process of lamp band the lamp band that present embodiment includes three main power lines and two lamp strings with making.Concrete, the method for present embodiment comprises:
At first, with reference to figure 8, provide a conductive plate 1.
Further, with reference to figure 9, described conductive plate 1 is processed, make it comprise first bus 11 and a plurality of second bus 12 that prolongs vertical each interval certain distance as main power line of three longitudinal extensions, in the present embodiment, described second bus 12 comprises two row, is intervally arranged between described three first bus 11 two two; Accordingly, the processing mode of in the present embodiment described conductive plate being processed comprises in mould punching, etching or the Laser Processing any one.
Further, with reference to Figure 10, first electric conductor 4 that the welding of compartment between described second bus 12 comprises light source to be forming lamp string 2, and welds second electric conductor 5 be used to be electrically connected described lamp string and described main power line between described first bus 11 and described second bus 12; In the present embodiment, described second electric conductor 5 has also played the effect of the position that is connected and fixed described main power line and described lamp string when described main power line and lamp string are electrically connected, well guaranteed the stability of lamp band structure.
Still with reference to Figure 10, optionally, the method for present embodiment also comprises, the step of welding insulation connector 6 on described first bus 11 and second bus 12.In the specific implementation, in the present embodiment, described insulation connector 6 can be welded on first adjacent bus 11 and described second bus 12, also can be welded on all first bus 11 and second bus 12 that are positioned at same cross section.
Described insulation connector has also played the effect that is connected and fixed described main power line and described lamp string, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.
In the specific implementation, the structure of described first electric conductor 4 and described second electric conductor 5 can be identical with first embodiment with specification, do not give unnecessary details at this.
Further, with reference to Figure 11, after the element welding is finished, remove described the 3rd bus 13 between described first bus 11 and described second bus 12, and then finally form lamp band shown in Figure 11.In the specific implementation, according to actual needs, the 3rd all bus 13 can be all removed, also the 3rd bus that is used to be electrically connected described first bus and described second bus can be from described the 3rd bus, selected; And remove non-selected the 3rd bus.
Further, the method for present embodiment also can comprise: by the processing method of extrusion molding, coat the plastic cement insulating barrier outside described conductive plate after described the 3rd bus of removing between described first bus 11 and described second bus 12 13.This step is not shown.This plastic cement insulating barrier can be protected whole lamp band.
The lamp band preparation method that present embodiment provides forms the lamp band by the mode of processing and welding on a conductive plate, realized mechanization completely and automation from technological process, and main power line and lamp string one process, and flow process is simple, fast.In the process of making the lamp band, described electric conductor is when being electrically connected described main power line and lamp string, also played the effect of the position that is connected and fixed described main power line and described lamp string, well guaranteed the stability of lamp band structure, in addition, the present invention also can be on second bus of described main power line and lamp string the welding insulation connector, described insulation connector has also played the effect that described main power line and described lamp displacement are put that is connected and fixed, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.Further, the preparation method of lamp band of the present invention also coats the plastic cement insulating barrier in the outside processing method by extrusion molding of described lamp band after making the lamp band, and this plastic cement insulating barrier can be protected whole lamp band.
Figure 12 to Figure 15 makes the manufacturing process schematic diagram of second embodiment of lamp band for this present invention.To be example describe the making flow process of lamp band the lamp band that present embodiment includes four main power lines and three lamp strings with making.Concrete, the method for present embodiment comprises:
At first, with reference to Figure 12, provide a conductive plate 1.
Further, with reference to Figure 13, described conductive plate 1 is processed, make it comprise first bus 11 and a plurality of second bus 12 that prolongs vertical each interval certain distance as main power line of three longitudinal extensions, in the present embodiment, described second bus 12 comprises three row, is intervally arranged between described four first bus 11 two two; Accordingly, the processing mode of in the present embodiment described conductive plate being processed comprises in mould punching, etching or the Laser Processing any one.
Further, with reference to Figure 14, first electric conductor 4 that the welding of compartment between described second bus 12 comprises light source to be forming lamp string 2, and welds second electric conductor 5 be used to be electrically connected described lamp string and described main power line between described first bus 11 and described second bus 12; In the present embodiment, described second electric conductor 5 has also played the effect of the position that is connected and fixed described main power line and described lamp string when described main power line and lamp string are electrically connected, well guaranteed the stability of lamp band structure.
Still with reference to Figure 14, optionally, the method for present embodiment also comprises, the step of welding insulation connector 6 on described first bus 11 and second bus 12.In the specific implementation, in the present embodiment, described insulation connector 6 can be welded on first adjacent bus 11 and described second bus 12, also can be welded on all first bus 11 and second bus 12 that are positioned at same cross section.
Described insulation connector has also played and has been connected and fixed the effect that described main power line and described lamp displacement are put, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.
In the specific implementation, the structure of described first electric conductor 4 and described second electric conductor 5 can be identical with first embodiment with specification, do not give unnecessary details at this.
Further, with reference to Figure 15, after the element welding is finished, remove described the 3rd bus 13 between described first bus 11 and described second bus 12, and then finally form lamp band shown in Figure 15.
Further, the method for present embodiment also can comprise: by the processing method of extrusion molding, coat the plastic cement insulating barrier outside described conductive plate after described the 3rd bus of removing between described first bus 11 and described second bus 12 13.This step is not shown.This plastic cement insulating barrier can be protected whole lamp band.
The lamp band preparation method that present embodiment provides forms the lamp band by the mode of processing and welding on a conductive plate, realized mechanization completely and automation from technological process, and main power line and lamp string one process, and flow process is simple, fast.In the process of making the lamp band, described electric conductor is when being electrically connected described main power line and lamp string, also played the effect of the position that is connected and fixed described main power line and described lamp string, well guaranteed the stability of lamp band structure, in addition, the present invention also can be on second bus of described main power line and lamp string the welding insulation connector, described insulation connector has also played the effect that is connected and fixed described main power line and described lamp string, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.Further, the preparation method of lamp band of the present invention also coats the plastic cement insulating barrier in the outside processing method by extrusion molding of described lamp band after making the lamp band, and this plastic cement insulating barrier can be protected whole lamp band.
More than enumerated the making flow process of the lamp band that comprises two main power lines, three main power lines and four main power lines, in the specific implementation, the method that the embodiment of the invention provides also can be used for making the lamp band that comprises more main power line, does not give unnecessary details at this.
Above disclosed is preferred embodiment of the present invention only, can not limit the present invention's interest field certainly with this, and therefore the equivalent variations of doing according to claim of the present invention still belongs to the scope that the present invention is contained.