CN201517716U - Light belt - Google Patents

Light belt Download PDF

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Publication number
CN201517716U
CN201517716U CN2009201659364U CN200920165936U CN201517716U CN 201517716 U CN201517716 U CN 201517716U CN 2009201659364 U CN2009201659364 U CN 2009201659364U CN 200920165936 U CN200920165936 U CN 200920165936U CN 201517716 U CN201517716 U CN 201517716U
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CN
China
Prior art keywords
electric conductor
bus
lamp band
lamp
conductive plate
Prior art date
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Expired - Fee Related
Application number
CN2009201659364U
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Chinese (zh)
Inventor
刘昌贵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Clear Illuminating Tech Co Ltd
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Shenzhen Clear Illuminating Tech Co Ltd
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Priority to CN2009201659364U priority Critical patent/CN201517716U/en
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Publication of CN201517716U publication Critical patent/CN201517716U/en
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Abstract

The embodiment of the utility model discloses a light belt. The light belt comprises an electricity conducting plate, wherein the electricity conducting plate comprises at least two vertical extending first electricity conducting strips as main power cords and a plurality of second electricity conducting strips which are separated for certain distance mutually along the vertical direction. Wherein the distance part of the second electricity conducting strips is welded with a first electricity conducting body comprising a light source, the first electricity conducting body and the second electricity conducting strip form a light series, a second electricity conducting body is welded between the first electricity conducting strips and the second electricity conducting strips, and the second electricity conducting body is electrically connected with the light series and the main power cord. The light belt provided by the utility model has simple structure and excellent stability.

Description

A kind of lamp band
Technical field
The utility model relates to electronic applications, relates in particular to a kind of method and a kind of lamp band of making the lamp band.
Background technology
The plastic neon lamp band is extensively approval and a large amount of light decoration product that uses of users at home and abroad.At present; the manufacturing process of plastic lantern band generally all needs at first to extrude an independent heart yearn; in described heart yearn, be plugged with main power line; in addition; be independent of described heart yearn and make the lamp string, be fixed to after the lamp string is made on (usually by artificial mode) described heart yearn, and described lamp string is electrically connected mutually with power line in the described heart yearn; for the guard lamp band, can coat crust at last in lamp band outside.The lamp band structure more complicated of this making, poor stability.
The utility model content
The utility model embodiment technical problem to be solved is, a kind of lamp band is provided, and this lamp band structure is simple, good stability.
A kind of lamp band that the utility model provides comprises:
One conductive plate, described conductive plate comprise first bus and a plurality of second bus that prolongs vertical each interval certain distance as main power line of at least two longitudinal extensions;
Compartment between described second bus is welded with first electric conductor that comprises light source, and described first electric conductor and described second bus form the lamp string;
Be welded with second electric conductor between described first bus and described second bus, described second electric conductor is electrically connected described lamp string and described main power line.
Further,
Described first electric conductor is direct insertion electric conductor or SMD electric conductor;
Described second electric conductor is direct insertion electric conductor or SMD electric conductor.
Further, described lamp band also comprises:
The insulation connector is welded on described first bus and described second bus, is used to be connected and fixed described first bus and described second bus.
Perhaps, described lamp band also comprises:
The insulation adhesive tape is attached to the opposing face that is positioned at described first electric conductor and described second electric conductor on the described electric conductor in the mode of comprehensive covering.
Perhaps, described lamp band also comprises:
The insulation adhesive tape, the mode of pasting with the part is attached to opposing face or the same one side that is positioned at described first electric conductor and described second electric conductor on the described electric conductor, and the insulation adhesive tape that described part sticks sticks on described first bus and described second bus simultaneously.
Further, on described first bus and described second bus and described insulation adhesive tape be provided with the hole that is used to place described direct insertion electric conductor pin.
Further, described lamp band also comprises:
Be coated on the plastic cement insulating barrier of described conductive plate outside.
Further, described first electric conductor also comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.
Further, described second electric conductor comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.
Lamp band provided by the utility model is made of processing and soldered elements on the conductive plate, and final main power line and lamp string are one-body molded, simple in structure, good stability.Described electric conductor is when being electrically connected described main power line and lamp string, played the effect of the position that is connected and fixed described main power line and described lamp string, well guaranteed the stability of lamp band structure, in addition, lamp band of the present utility model in one embodiment, also on second bus of described main power line and lamp string, be welded with the insulation connector, described insulation connector has also played the effect that is connected and fixed described main power line and described lamp string, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.In addition, lamp band of the present utility model in one embodiment, stick the insulation adhesive tape with comprehensive covering or local mode of pasting on described conductive plate, described insulation adhesive tape has played the effect that described main power line and described lamp displacement are put that is connected and fixed after described the 3rd bus is removed.Further, lamp band of the present utility model, the processing method in described lamp band outside by extrusion molding is coated with the plastic cement insulating barrier, and this plastic cement insulating barrier can be protected whole lamp band.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing in describing below only is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of an embodiment of lamp band of the present utility model;
Fig. 2 is the structural representation of another embodiment of lamp band of the present utility model;
Fig. 3 is the structural representation of another embodiment of lamp band of the present utility model;
Fig. 4 is the structural representation of another embodiment of lamp band of the present utility model;
Fig. 5 is the generalized section of A-A and C-C section among Fig. 4;
Fig. 6 is the structural representation of another embodiment of lamp band of the present utility model;
Fig. 7 is the generalized section of A-A and C-C section among Fig. 6;
Fig. 8 is the structural representation of the conductive plate to be processed among first embodiment of making lamp band of the present utility model;
Fig. 9 is the structural representation after the conductive plate process among Fig. 8 is processed;
Figure 10 is the structural representation behind the welding electric conductor on the conductive plate among Fig. 9;
Figure 11 is the structural representation after the conductive plate among Figure 10 is removed the 3rd bus;
Figure 12 is the structural representation of the conductive plate to be processed among second embodiment of making lamp band of the present utility model;
Figure 13 is the structural representation after the conductive plate process among Figure 12 is processed;
Figure 14 is the structural representation behind the welding electric conductor on the conductive plate among Figure 13;
Figure 15 is the structural representation after the conductive plate among Figure 14 is removed the 3rd bus;
Figure 16 is the structural representation of the conductive plate to be processed among the 3rd embodiment of making lamp band of the present utility model;
Figure 17 is the structural representation after the conductive plate process among Figure 16 is processed;
Figure 18 is the structural representation behind the welding electric conductor on the conductive plate among Figure 17;
Figure 19 is the structural representation after the conductive plate among Figure 18 is removed the 3rd bus;
Figure 20 is the structural representation of the conductive plate to be processed among the 4th embodiment of making lamp band of the present utility model;
Figure 21 is the structural representation after the conductive plate process among Figure 20 is processed;
Figure 22 is that a surface of the conductive plate among Figure 21 covers the structural representation that is pasted with the insulation adhesive tape comprehensively;
Figure 23 is the A-A among Figure 22 and the generalized section of C-C section;
Figure 24 is the structural representation behind the welding electric conductor on the conductive plate among Figure 22;
Figure 25 is that the electric conductor among Figure 24 is removed the 3rd bus structural representation afterwards;
Figure 26 is the structural representation of the conductive plate to be processed among the 5th embodiment of making lamp band of the present utility model;
Figure 27 is the structural representation after the conductive plate process among Figure 26 is processed;
Figure 28 is the structural representation that a surface local position of the conductive plate among Figure 27 is pasted with the insulation adhesive tape;
Figure 29 is the structural representation behind the welding electric conductor on the conductive plate among Figure 28;
Figure 30 is that the electric conductor among Figure 29 is removed the 3rd bus structural representation afterwards;
Figure 31 is the structural representation of the conductive plate to be processed among the 6th embodiment of making lamp band of the present utility model;
Figure 32 is that the conductive plate among Figure 31 covers the structural representation that is pasted with the insulation adhesive tape comprehensively;
Figure 33 is the structural representation after the conductive plate process among Figure 32 is processed;
Figure 34 is the structural representation behind the welding electric conductor on the conductive plate among Figure 33;
Figure 35 is the structural representation of the conductive plate to be processed among the 7th embodiment of making lamp band of the present utility model;
Figure 36 is the structural representation after the conductive plate process among Figure 35 is processed;
Figure 37 is that a surface of the conductive plate among Figure 36 covers the structural representation that is pasted with the insulation adhesive tape comprehensively;
Figure 38 is that the conductive plate among Figure 37 is removed the 3rd bus structural representation afterwards;
Figure 39 is the structural representation behind the welding electric conductor on the conductive plate among Figure 38.
The specific embodiment
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described.
Fig. 1 is the structural representation of an embodiment of lamp band of the present utility model, as shown in Figure 1, the lamp band of present embodiment comprises a conductive plate 1, and described conductive plate 1 comprises first bus 11 and a plurality of second bus 12 that prolongs vertical each interval certain distance as main power line of two longitudinal extensions; In the specific implementation, described conductive plate 1 can be conductive metallic plate.
The compartment that described second bus is 12 is welded with first electric conductor 4 that comprises light source, and described first electric conductor 4 forms lamp string 2 with described second bus 12; In the specific implementation, described first electric conductor 4 can be direct insertion electric conductor or SMD electric conductor, light source specifically can be light emitting diode, and described light emitting diode further can be the circuit board of direct insertion LED, patch light-emitting diode, band patch light-emitting diode or is provided with the circuit board of LED wafer.Further, described first electric conductor 4 also comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.The mode of described welding can adopt the mode of electric welding or soldering.
Be welded with second electric conductor 5 between described first bus 11 and described second bus 12, described second electric conductor 5 is electrically connected described lamp string and main power line.In the present embodiment, described second electric conductor 5 has also played the effect of the position that is connected and fixed described main power line and described lamp string when described main power line and lamp string are electrically connected, well guaranteed the stability of lamp band structure.In the specific implementation, described second electric conductor 5 can be direct insertion or SMD electric conductor, and described direct insertion or SMD electric conductor also can comprise in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.Concrete, when described first electric conductor 4 and/or second electric conductor 5 be direct insertion electric conductor, described first bus 11 and described second bus 12 were provided with the hole of the described direct insertion electric conductor pin of placement.
Still as shown in Figure 1, optionally, the lamp band of present embodiment also is welded with insulation connector 6 on described first bus 11 and described second bus 12, and described insulation connector 6 has played the effect that is connected and fixed described main power line and described lamp string.Because the effect that described insulation connector 6 does not have conduction, the entire circuit that therefore can not influence the lamp band connects.In the specific implementation, in the present embodiment, described insulation connector 6 can be welded on first adjacent bus 11 and described second bus 12, also can be welded on all first bus 11 and second bus 12 that are positioned at same cross section.
Further, optionally, in specific implementation, present embodiment also is coated with plastic cement insulating barrier (not shown in figure 1) in described lamp band outside, and this plastic cement insulating barrier is coated on described lamp band outside by the extrusion molding method for processing, and whole lamp is taken up protective effect.
When by external power source the main power line of present embodiment being powered, the lamp string in the lamp band of present embodiment can be lighted.
The lamp band that present embodiment provided, processing and soldered elements on a conductive plate and constituted the lamp band that comprises two main power lines and a lamp string, wherein said main power line and lamp string are one-body molded, and therefore, the lamp band structure of present embodiment is simple, good stability.Described electric conductor is when being electrically connected described main power line and lamp string, played the effect of the position that is connected and fixed described main power line and described lamp string, well guaranteed the stability of lamp band structure, in addition, the lamp band of present embodiment also is welded with the insulation connector on second bus of described main power line and lamp string, described insulation connector has also played the effect that described main power line and described lamp displacement are put that is connected and fixed, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.Further, the lamp band of present embodiment also can the processing method by extrusion molding be coated with the plastic cement insulating barrier in described lamp band outside, and this plastic cement insulating barrier can be protected whole lamp band.
Fig. 2 is the structural representation of another embodiment of lamp band of the present utility model, as shown in Figure 2, the lamp band of present embodiment and structure embodiment illustrated in fig. 1 and form basic identically, difference is that the lamp band of present embodiment comprises three main power lines 11 and two lamp strings 2.Concrete, the lamp band of present embodiment comprises a conductive plate 1, described conductive plate 1 comprises first bus 11 and a plurality of second bus 12 that prolongs vertical each interval certain distance as main power line of three longitudinal extensions, in the present embodiment, described second bus 12 comprises two row, is intervally arranged between described three first bus 11 two two; Compartment between described second bus is welded with first electric conductor 4 that comprises light source, and described first electric conductor 4 forms lamp string 2 with described second bus 12; Be welded with second electric conductor 5 between described first bus 11 and described second bus 12, described second electric conductor 5 is electrically connected described lamp string and main power line.Still as shown in Figure 2, optionally, the lamp band of present embodiment also is welded with insulation connector 6 on described first bus 11 and described second bus 12.In the specific implementation, the insulation connector 6 of present embodiment can be welded on adjacent first bus 11 and second bus 12, also can be welded on two first adjacent bus 11 and second bus 12 between them, also can be welded on the first all bus 11 and second bus 12 between them of same cross section.Further, optionally, in specific implementation, present embodiment also is coated with plastic cement insulating barrier (not shown among Fig. 2) in described lamp band outside.
The lamp band that present embodiment provided, processing and soldered elements on a conductive plate and constituted the lamp band that comprises three main power lines and two lamp strings, wherein said main power line and lamp string are one-body molded, and therefore, the lamp band structure of present embodiment is simple, good stability.Described electric conductor is when being electrically connected described main power line and lamp string, played the effect of the position that is connected and fixed described main power line and described lamp string, well guaranteed the stability of lamp band structure, in addition, the lamp band of present embodiment also is welded with the insulation connector on second bus of described main power line and lamp string, described insulation connector has also played the effect that described main power line and described lamp displacement are put that is connected and fixed, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.Further, the lamp band of present embodiment also can the processing method by extrusion molding be coated with the plastic cement insulating barrier in described lamp band outside, and this plastic cement insulating barrier can be protected whole lamp band.
Fig. 3 is the structural representation of another embodiment of lamp band of the present utility model, as shown in Figure 3, the lamp band of present embodiment and structure embodiment illustrated in fig. 1 and form basic identically, difference is that the lamp band of present embodiment comprises four main power lines 11 and three lamp strings 2.The concrete structure of the lamp band of present embodiment is not given unnecessary details at this with reference to above-mentioned two embodiment and Fig. 3.
More than enumerated the structure of the lamp band that comprises two main power lines, three main power lines and four main power lines, in the specific implementation, the lamp band that the utility model embodiment provides also can comprise more main power line, the structure and the annexation of its inner each element are close with cited embodiment, do not give unnecessary details at this.
Fig. 4 is the structural representation of another embodiment of lamp band of the present utility model, and present embodiment comprises that with the lamp band two main power lines are that example describes.As shown in Figure 4, the lamp band of present embodiment and difference embodiment illustrated in fig. 1 are, the lamp band of present embodiment does not comprise insulation connector 6, and the opposing face that is positioned at described first bus 11 and described second bus 12 on described electric conductor is pasted with insulation adhesive tape 7 in the mode of comprehensive covering, further, profile as shown in Figure 5 can be known the position relation of finding out conductive plate 1 and insulation adhesive tape 7.Described insulation adhesive tape 7 has played the effect that described main power line and described lamp displacement are put that is connected and fixed.In the specific implementation, described insulation adhesive tape 7 can be the plastic cement adhesive tape.Can directly stick on the described conductive plate by simple bonding method.And after the insulation adhesive tape 7 of the utility model embodiment was removed from conductive plate 1, described insulation adhesive tape 7 still had viscosity, and therefore, the insulation adhesive tape 7 of the utility model embodiment is reusable.In the specific implementation, when described first electric conductor 4 and described second electric conductor 5 are SMD electric conductor, described insulation adhesive tape 7 sticks on the described conductive plate, and be positioned at the opposing face of described first electric conductor 4 and described second electric conductor, 5 place faces, when described first electric conductor 4 and/or described electric conductor 5 are direct insertion electric conductor, described insulation adhesive tape 7 Pastings are on described electric conductor, and be positioned at described first electric conductor 4 and described second electric conductor, 5 place faces opposing face or with the one side, and, when described first electric conductor 4 and/or second electric conductor 5 are direct insertion electric conductor, be provided with the hole of placing described direct insertion electric conductor pin on described first bus 11 and described second bus 12, and, when described insulation adhesive tape 7 is to paste on the described conductive plate, the hole of placing described direct insertion electric conductor pin can be set on the described insulation adhesive tape 7 before described first electric conductor 4 of welding and described second electric conductor 5.
Lamp band provided by the utility model is made of processing and soldered elements on the conductive plate, and final main power line and lamp string are one-body molded, simple in structure, good stability.Described second electric conductor is when being electrically connected described main power line and lamp string, played the effect of the position that is connected and fixed described main power line and described lamp string, well guaranteed the stability of lamp band structure, in addition, one of them embodiment of lamp band of the present utility model, stick the insulation adhesive tape in the mode of comprehensive covering on described conductive plate, described insulation adhesive tape has played the effect that described main power line and described lamp displacement are put that is connected and fixed.
Fig. 6 is the structural representation of another embodiment of lamp band of the present utility model, and present embodiment comprises that with the lamp band two main power lines are that example describes.As shown in Figure 6, the lamp band of present embodiment and difference embodiment illustrated in fig. 1 are, the lamp band of present embodiment does not comprise insulation connector 6, and the mode that the opposing face that is positioned at described first bus 11 and described second bus 12 on described electric conductor is pasted with the part is pasted with insulation adhesive tape 7, in the present embodiment, described insulation adhesive tape 7 sticks on described first bus 11 and described second bus 12 simultaneously, has played the effect that described main power line and described lamp displacement are put that is connected and fixed.Such as, as shown in Figure 6, described insulation adhesive tape 7 sticks on the interval of every adjacent two second bus 12 respectively, and stick on simultaneously on described first bus 11 and adjacent two second bus 12, played the position that is connected and fixed described first bus 11 and described second bus 12 and remained unchanged.Further, profile as shown in Figure 7 can be known the position relation of finding out conductive plate 1 and insulation adhesive tape 7, is found out in the place that adhesive tape is arranged by the C-C section, conductive plate 1 is the upper-lower position relation with adhesive tape 7, and find out, conductive plate 1 is only arranged in the place that does not have adhesive tape by the A-A section.In the specific implementation, described insulation adhesive tape 7 can be the plastic cement adhesive tape.Can directly stick on the described conductive plate by simple bonding method.In the specific implementation, when described first electric conductor 4 and described second electric conductor 5 are SMD electric conductor, described insulation adhesive tape 7 sticks on the described conductive plate, and be positioned at the same one side or the opposing face of described first electric conductor 4 and described second electric conductor, 5 place faces, when described first electric conductor 4 and/or described electric conductor 5 are direct insertion electric conductor, described insulation adhesive tape 7 Pastings are on described electric conductor, and be positioned at described first electric conductor 4 and described second electric conductor, 5 place faces opposing face or with the one side, and, when described first electric conductor 4 and/or second electric conductor 5 are direct insertion electric conductor, be provided with the hole of placing described direct insertion electric conductor pin on described first bus 11 and described second bus 12, and, when described insulation adhesive tape 7 is to paste on the described conductive plate before described first electric conductor 4 of welding and described second electric conductor 5, and described insulation adhesive tape 7 covers when being used to place the hole of described direct insertion electric conductor pin on described first bus 11 and described second bus 12, and the hole of placing described direct insertion electric conductor pin can be set on the described insulation adhesive tape 7.
Lamp band provided by the utility model is made of processing and soldered elements on the conductive plate, and final main power line and lamp string are one-body molded, simple in structure, good stability.Described second electric conductor is when being electrically connected described main power line and lamp string, played the effect of the position that is connected and fixed described main power line and described lamp string, well guaranteed the stability of lamp band structure, in addition, one of them embodiment of lamp band of the present utility model, the mode of pasting with the part on described conductive plate is sticked the insulation adhesive tape, and described insulation adhesive tape has played the effect that described main power line and described lamp displacement are put that is connected and fixed.
More than enumerated the structure of the lamp band that comprises two main power lines, three main power lines and four main power lines, in the specific implementation, the lamp band that the utility model embodiment provides also can comprise more main power line, the structure and the annexation of its inner each element are close with cited embodiment, do not give unnecessary details at this.
The manufacture craft of enumerating the cited lamp band of the utility model below further remarks additionally to lamp band of the present utility model.
Fig. 8 to Figure 11 makes the manufacturing process schematic diagram of first embodiment of lamp band for this utility model.To be example describe the making flow process of lamp band the lamp band that present embodiment includes two main power lines and a lamp string with making.Concrete,
At first, with reference to figure 8, provide a conductive plate 1.
Further, with reference to figure 9, described conductive plate 1 is processed, make its first bus 11 and a plurality of second bus 12 that prolongs vertical each interval certain distance of comprising two longitudinal extensions, and on described conductive plate 1, be preserved for connecting the 3rd bus 13 of described first bus 11 and described second bus 12 as main power line; In the specific implementation, the processing mode that described conductive plate is processed comprises in mould punching, etching or the Laser Processing any one.
Further, with reference to Figure 10, first electric conductor 4 that the welding of compartment between described second bus 12 comprises light source to be forming lamp string 2, and welds second electric conductor 5 be used to be electrically connected described lamp string and described main power line between described first bus 11 and described second bus 12; In the present embodiment, described second electric conductor 5 has also played the effect of the position that is connected and fixed described main power line and described lamp string when described main power line and lamp string are electrically connected, well guaranteed the stability of lamp band structure.In the specific implementation, described first electric conductor 4 can be direct insertion electric conductor or SMD electric conductor, light source specifically can be light emitting diode, and described light emitting diode further can be the circuit board of direct insertion LED, patch light-emitting diode, band patch light-emitting diode or is provided with the circuit board of LED wafer.Further, described first electric conductor 4 also comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.The mode of described welding can adopt the mode of electric welding or soldering.In the specific implementation, described second electric conductor 5 can be direct insertion or SMD electric conductor, and described direct insertion or SMD electric conductor also can comprise in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.In the specific implementation, when described first electric conductor 4 and/or second electric conductor 5 were direct insertion electric conductor, described first bus 11 and described second bus 12 were provided with the hole of placing described direct insertion electric conductor pin.
Still with reference to Figure 10, optionally, the method for present embodiment also comprises, the step of welding insulation connector 6 on described first bus 11 and second bus 12.In the specific implementation, in the present embodiment, described insulation connector 6 can be welded on first adjacent bus 11 and described second bus 12, also can be welded on all first bus 11 and second bus 12 that are positioned at same cross section.Described insulation connector has also played the effect that is connected and fixed described main power line and described lamp string, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.
Further, with reference to Figure 11, after the element welding is finished, remove described the 3rd bus 13 between described first bus 11 and described second bus 12, and then finally form lamp band shown in Figure 11.In the specific implementation, according to actual needs, the 3rd all bus 13 can be all removed, also the 3rd bus that is used to be electrically connected described first bus and described second bus can be from described the 3rd bus, selected; And remove non-selected the 3rd bus.
Further, the method for present embodiment also can comprise: by the processing method of extrusion molding, coat the plastic cement insulating barrier outside described conductive plate after described the 3rd bus of removing between described first bus 11 and described second bus 12 13.This step is not shown.This plastic cement insulating barrier can be protected whole lamp band.
Figure 12 to Figure 15 makes the manufacturing process schematic diagram of second embodiment of lamp band for this utility model.To be example describe the making flow process of lamp band the lamp band that present embodiment includes three main power lines and two lamp strings with making.Concrete,
At first, with reference to Figure 12, provide a conductive plate 1.
Further, with reference to Figure 13, described conductive plate 1 is processed, make it comprise first bus 11 and a plurality of second bus 12 that prolongs vertical each interval certain distance as main power line of three longitudinal extensions, in the present embodiment, described second bus 12 comprises two row, is intervally arranged between described three first bus 11 two two; Accordingly, the processing mode of in the present embodiment described conductive plate being processed comprises in mould punching, etching or the Laser Processing any one.
Further, with reference to Figure 14, first electric conductor 4 that the welding of compartment between described second bus 12 comprises light source to be forming lamp string 2, and welds second electric conductor 5 be used to be electrically connected described lamp string and described main power line between described first bus 11 and described second bus 12; In the present embodiment, described second electric conductor 5 has also played the effect of the position that is connected and fixed described main power line and described lamp string when described main power line and lamp string are electrically connected, well guaranteed the stability of lamp band structure.In the specific implementation, when described first electric conductor 4 and/or second electric conductor 5 were direct insertion electric conductor, described first bus 11 and described second bus 12 were provided with the hole of placing described direct insertion electric conductor pin.
Still with reference to Figure 14, optionally, the method for present embodiment also comprises, the step of welding insulation connector 6 on described first bus 11 and second bus 12.In the specific implementation, in the present embodiment, described insulation connector 6 can be welded on first adjacent bus 11 and described second bus 12, also can be welded on all first bus 11 and second bus 12 that are positioned at same cross section.
Described insulation connector has also played the effect that is connected and fixed described main power line and described lamp string, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.
In the specific implementation, the structure of described first electric conductor 4 and described second electric conductor 5 can be identical with first embodiment with specification, do not give unnecessary details at this.
Further, with reference to Figure 15, after the element welding is finished, remove described the 3rd bus 13 between described first bus 11 and described second bus 12, and then finally form lamp band shown in Figure 15.In the specific implementation, according to actual needs, the 3rd all bus 13 can be all removed, also the 3rd bus that is used to be electrically connected described first bus and described second bus can be from described the 3rd bus, selected; And remove non-selected the 3rd bus.
Further, the method for present embodiment also can comprise: by the processing method of extrusion molding, coat the plastic cement insulating barrier outside described conductive plate after described the 3rd bus of removing between described first bus 11 and described second bus 12 13.This step is not shown.This plastic cement insulating barrier can be protected whole lamp band.
Figure 16 to Figure 19 makes the manufacturing process schematic diagram of the 3rd embodiment of lamp band for this utility model.To be example describe the making flow process of lamp band the lamp band that present embodiment includes four main power lines and three lamp strings with making.Concrete, this
At first, with reference to Figure 16, provide a conductive plate 1.
Further, with reference to Figure 17, described conductive plate 1 is processed, make it comprise first bus 11 and a plurality of second bus 12 that prolongs vertical each interval certain distance as main power line of three longitudinal extensions, in the present embodiment, described second bus 12 comprises three row, is intervally arranged between described four first bus 11 two two; Accordingly, the processing mode of in the present embodiment described conductive plate being processed comprises in mould punching, etching or the Laser Processing any one.
Further, with reference to Figure 18, first electric conductor 4 that the welding of compartment between described second bus 12 comprises light source to be forming lamp string 2, and welds second electric conductor 5 be used to be electrically connected described lamp string and described main power line between described first bus 11 and described second bus 12; In the present embodiment, described second electric conductor 5 has also played the effect of the position that is connected and fixed described main power line and described lamp string when described main power line and lamp string are electrically connected, well guaranteed the stability of lamp band structure.In the specific implementation, when described first electric conductor 4 and/or second electric conductor 5 were direct insertion electric conductor, described first bus 11 and described second bus 12 were provided with the hole of placing described direct insertion electric conductor pin.
Still with reference to Figure 18, optionally, the method for present embodiment also comprises, the step of welding insulation connector 6 on described first bus 11 and second bus 12.In the specific implementation, in the present embodiment, described insulation connector 6 can be welded on first adjacent bus 11 and described second bus 12, also can be welded on all first bus 11 and second bus 12 that are positioned at same cross section.
Described insulation connector has also played and has been connected and fixed the effect that described main power line and described lamp displacement are put, and therefore the effect that described insulation connector does not have conduction can not influence the charged road of lamp and connect.
In the specific implementation, the structure of described first electric conductor 4 and described second electric conductor 5 can be identical with first embodiment with specification, do not give unnecessary details at this.
Further, with reference to Figure 19, after the element welding is finished, remove described the 3rd bus 13 between described first bus 11 and described second bus 12, and then finally form lamp band shown in Figure 19.
Further, the method for present embodiment also can comprise: by the processing method of extrusion molding, coat the plastic cement insulating barrier outside described conductive plate after described the 3rd bus of removing between described first bus 11 and described second bus 12 13.This step is not shown.This plastic cement insulating barrier can be protected whole lamp band.
Figure 20 to Figure 25 makes the manufacturing process schematic diagram of the 4th embodiment of lamp band for this utility model.To be example describe the making flow process of lamp band the lamp band that present embodiment includes two main power lines and a lamp string with making.Concrete,
At first, with reference to Figure 20, provide a conductive plate 1.
Further, with reference to Figure 21, described conductive plate 1 is processed, make its first bus 11 and a plurality of second bus 12 that prolongs vertical each interval certain distance of comprising two longitudinal extensions, and on described conductive plate 1, be preserved for connecting the 3rd bus 13 of described first bus 11 and described second bus 12 as main power line; In the specific implementation, the processing mode that described conductive plate is processed comprises in mould punching, etching or the Laser Processing any one.
Further, with reference to Figure 22, after described conductive plate 1 is processed, paste insulation adhesive tape 7 in the mode of comprehensive covering in surface thereof.In the specific implementation, described insulation adhesive tape 7 can be the plastic cement adhesive tape.Can directly stick on the described conductive plate by simple bonding method.
Further, with reference to Figure 23, A-A among Figure 22 and C-C section all reflect the upper-lower position relation of conductive plate 1 and insulation adhesive tape 7, and described insulation adhesive tape 7 is close to below the described conductive plate 1.In the specific implementation, the thickness of the thickness of described conductive plate 1 and described adhesive tape 7 can be very thin, and for example, described adhesive tape 7 can approach as a piece of paper.
Further, with reference to Figure 24, first electric conductor 4 that the welding of compartment between described second bus 12 comprises light source to be forming lamp string 2, and welds second electric conductor 5 be used to be electrically connected described lamp string and described main power line between described first bus 11 and described second bus 12; In the present embodiment, described second electric conductor 5 has also played the effect of the position that is connected and fixed described main power line and described lamp string when described main power line and lamp string are electrically connected, well guaranteed the stability of lamp band structure.In the specific implementation, described first electric conductor 4 can be direct insertion electric conductor or SMD electric conductor, light source specifically can be light emitting diode, and described light emitting diode further can be the circuit board of direct insertion LED, patch light-emitting diode, band patch light-emitting diode or is provided with the circuit board of LED wafer.Further, described first electric conductor 4 also comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.The mode of described welding can adopt the mode of electric welding or soldering.In the specific implementation, described second electric conductor 5 can be direct insertion or SMD electric conductor, and described direct insertion or SMD electric conductor also can comprise in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.In the specific implementation, when described first electric conductor 4 and described second electric conductor 5 are SMD electric conductor, described first electric conductor 4 and described second electric conductor 5 are welded on the opposing face of the above insulation adhesive tape 7 place face of conductive plate, when described first electric conductor 4 and/or described electric conductor 5 are direct insertion electric conductor, described first electric conductor 4 and described second electric conductor 5 are welded on the opposing face or the same one side of the above insulation adhesive tape 7 place face of conductive plate, and, when described first electric conductor 4 and/or second electric conductor 5 are direct insertion electric conductor, before described first electric conductor 4 of welding and/or described second electric conductor 5, the hole that can be provided for placing described direct insertion electric conductor pin on described first bus 11 and/or described second bus 12 and described insulation adhesive tape 7, this step is welded to described direct insertion electric conductor on described first bus 11 and described second bus 12 by welding described direct insertion electric conductor pin.
Further, with reference to Figure 25, after the element welding is finished, remove described the 3rd bus 13 between described first bus 11 and described second bus 12, and then finally form lamp band shown in Figure 11.In the specific implementation, according to actual needs, the 3rd all bus 13 can be all removed, also the 3rd bus that is used to be electrically connected described first bus and described second bus can be from described the 3rd bus, selected; And remove non-selected the 3rd bus.In the specific implementation, the mode of removing described the 3rd bus 13 comprises in mould punching, etching or the Laser Processing any one.Shown in Figure 25 is that etching mode is removed the 3rd bus 13, if adopt the mode of mould punching or Laser Processing, has on insulation adhesive tape 7 so and the identical breach (in the present embodiment, this breach is not shown) of removal the 3rd bus 13 shapes.
Further, the method for present embodiment also can comprise: by the processing method of extrusion molding, coat the plastic cement insulating barrier outside described conductive plate after described the 3rd bus of removing between described first bus 11 and described second bus 12 13.This step is not shown.This plastic cement insulating barrier can be protected whole lamp band.
What present embodiment was enumerated is that adhesive tape is at the example that pastes before the soldered elements on the conductive plate, in the specific implementation, adhesive tape also can (promptly after having welded first electric conductor and described second electric conductor) paste on the described conductive plate 1 after electric conductor is finished in welding, that is, the order of Figure 22 of present embodiment and Figure 24 can be exchanged.
Figure 26 to Figure 30 makes the manufacturing process schematic diagram of the 5th embodiment of lamp band for this utility model.To be example describe the making flow process of lamp band the lamp band that present embodiment includes two main power lines and a lamp string with making.Concrete, with reference to Figure 26 to Figure 30 as can be known, the difference of the manufacturing process of present embodiment and the 4th embodiment is, insulation adhesive tape 7 only covers the part of described conductive plate 1, concrete, described insulation adhesive tape 7 sticks on described first bus 11 and described second bus 12 simultaneously, has played the effect that described main power line and described lamp displacement are put that is connected and fixed.Such as, as shown in figure 28, described insulation adhesive tape 7 sticks on the interval of every adjacent two second bus 12 respectively, and stick on simultaneously on described first bus 11 and adjacent two second bus 12, played the position that is connected and fixed described first bus 11 and described second bus 12 and remained unchanged.In the specific implementation, described insulation adhesive tape 7 can be the plastic cement adhesive tape.Can directly stick on the described conductive plate by simple bonding method.In the specific implementation, when described first electric conductor 4 and described second electric conductor 5 are SMD electric conductor, described first electric conductor 4 and described second electric conductor 5 are welded on the opposing face or the same one side of the above insulation adhesive tape 7 place face of conductive plate, when described first electric conductor 4 and/or described electric conductor 5 are direct insertion electric conductor, described first electric conductor 4 and described second electric conductor 5 are welded on the opposing face or the same one side of the above insulation adhesive tape 7 place face of conductive plate, and, when described first electric conductor 4 and/or second electric conductor 5 are direct insertion electric conductor, before described first electric conductor 4 of welding and/or described second electric conductor 5, the hole that can on described first bus 11 and/or described second bus 12, be provided for placing described direct insertion electric conductor pin, and, when described insulation adhesive tape covers hole on described first bus 11 and described second bus 12, also corresponding punching on the described insulation adhesive tape 7, be used to place the pin of described direct insertion electric conductor, described direct insertion electric conductor be welded on described first bus 11 and described second bus 12 by welding described direct insertion electric conductor pin.
What present embodiment was enumerated is that adhesive tape is at the example that pastes before the soldered elements on the conductive plate, in the specific implementation, adhesive tape also can (promptly after having welded first electric conductor and described second electric conductor) paste on the described conductive plate 1 after electric conductor is finished in welding, that is, the order of Figure 28 of present embodiment and Figure 29 can be exchanged.
Figure 31 to Figure 34 makes the manufacturing process schematic diagram of the 6th embodiment of lamp band for this utility model.To be example describe the making flow process of lamp band the lamp band that present embodiment includes two main power lines and a lamp string with making.Concrete,
At first, with reference to Figure 31, provide a conductive plate 1.
Further, with reference to Figure 32, before described conductive plate 1 is processed, paste insulation adhesive tape 7 in the mode of comprehensive covering in surface thereof.
Further, with reference to Figure 33, the conductive plate 1 that is pasted with insulation adhesive tape 7 among Figure 32 is processed, in the specific implementation, the processing mode of described processing can be etched mode.Still as shown in figure 34, first bus 11 and a plurality of second bus 12 that prolongs vertical each interval certain distance that comprise two longitudinal extensions through the conductive plate 1 after the processing as main power line.
Further, with reference to Figure 34, compartment welding between described second bus 12 comprises that first electric conductor 4 of light source is to form lamp string 2, and welding second electric conductor 5 is used to be electrically connected described lamp string and described main power line between described first bus 11 and described second bus 12, and then finally form lamp band shown in Figure 34.In the present embodiment, described second electric conductor 5 has also played the effect of the position that is connected and fixed described main power line and described lamp string when described main power line and lamp string are electrically connected, well guaranteed the stability of lamp band structure.In the specific implementation, described first electric conductor 4 can be direct insertion electric conductor or SMD electric conductor, light source specifically can be light emitting diode, and described light emitting diode further can be the circuit board of direct insertion LED, patch light-emitting diode, band patch light-emitting diode or is provided with the circuit board of LED wafer.Further, described first electric conductor 4 also comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.The mode of described welding can adopt the mode of electric welding or soldering.In the specific implementation, described second electric conductor 5 can be direct insertion or SMD electric conductor, and described direct insertion or SMD electric conductor also can comprise in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.In the specific implementation, when described first electric conductor 4 and described second electric conductor 5 are SMD electric conductor, described first electric conductor 4 and described second electric conductor 5 are welded on the opposing face of the above insulation adhesive tape 7 place face of conductive plate, when described first electric conductor 4 and/or described electric conductor 5 are direct insertion electric conductor, described first electric conductor 4 and described second electric conductor 5 are welded on the opposing face or the same one side of the above insulation adhesive tape 7 place face of conductive plate, and, when described first electric conductor 4 and/or second electric conductor 5 are direct insertion electric conductor, before described first electric conductor 4 of welding and/or described second electric conductor 5, the hole that can be provided for placing described direct insertion electric conductor pin on described first bus 11 and/or described second bus 12 and described insulation adhesive tape 7, this step is welded to described direct insertion electric conductor on described first bus 11 and described second bus 12 by welding described direct insertion electric conductor pin.
Further, the method for present embodiment also can comprise after soldered elements: by the processing method of extrusion molding, coat the plastic cement insulating barrier outside described conductive plate.This step is not shown.This plastic cement insulating barrier can be protected whole lamp band.
Figure 35 to Figure 39 makes the manufacturing process schematic diagram of the 7th embodiment of lamp band for this utility model.To be example describe the making flow process of lamp band the lamp band that present embodiment includes two main power lines and a lamp string with making.Concrete,
At first, with reference to Figure 35, provide a conductive plate 1.
Further, with reference to Figure 36, described conductive plate 1 is processed, make its first bus 11 and a plurality of second bus 12 that prolongs vertical each interval certain distance of comprising two longitudinal extensions, and on described conductive plate 1, be preserved for connecting the 3rd bus 13 of described first bus 11 and described second bus 12 as main power line; In the specific implementation, the processing mode that described conductive plate is processed comprises in mould punching, etching or the Laser Processing any one.
Further, with reference to Figure 37, after described conductive plate 1 is processed, paste insulation adhesive tape 7 in the mode of comprehensive covering in surface thereof.In the specific implementation, described insulation adhesive tape 7 can be the plastic cement adhesive tape.Can directly stick on the described conductive plate by simple bonding method.Shown in the present embodiment is comprehensive mode that covers, and the mode that part is pasted is not given unnecessary details at this with covering is similar comprehensively.
Further, with reference to Figure 38, remove described the 3rd bus 13 between described first bus 11 and described second bus 12.Present embodiment had the position of described the 3rd bus 13 fixing described first bus 11 and described second bus 12 before pasting insulation adhesive tape 7, after pasting the adhesive tape 7 that upward insulate, described insulation adhesive tape 7 fixes the position of described first bus 11 and described second bus 12 with regard to alternative described the 3rd bus 13.In the specific implementation, the mode of removing described the 3rd bus 13 comprises in mould punching, etching or the Laser Processing any one.Shown in Figure 38 is that etching mode is removed the 3rd bus 13, if adopt the mode of mould punching or Laser Processing, has on insulation adhesive tape 7 so and the identical breach (in the present embodiment, this breach is not shown) of removal the 3rd bus 13 shapes.
Further, with reference to Figure 39, first electric conductor 4 that the welding of compartment between described second bus 12 comprises light source to be forming lamp string 2, and welds second electric conductor 5 be used to be electrically connected described lamp string and described main power line between described first bus 11 and described second bus 12; In the present embodiment, described second electric conductor 5 has also played the effect of the position that is connected and fixed described main power line and described lamp string when described main power line and lamp string are electrically connected, well guaranteed the stability of lamp band structure.In the specific implementation, described first electric conductor 4 can be direct insertion electric conductor or SMD electric conductor, light source specifically can be light emitting diode, and described light emitting diode further can be the circuit board of direct insertion LED, patch light-emitting diode, band patch light-emitting diode or is provided with the circuit board of LED wafer.Further, described first electric conductor 4 also comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.The mode of described welding can adopt the mode of electric welding or soldering.In the specific implementation, described second electric conductor 5 can be direct insertion or SMD electric conductor, and described direct insertion or SMD electric conductor also can comprise in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.In the specific implementation, when described first electric conductor 4 and described second electric conductor 5 are SMD electric conductor, described first electric conductor 4 and described second electric conductor 5 are welded on the opposing face of the above insulation adhesive tape 7 place face of conductive plate, when described first electric conductor 4 and/or described electric conductor 5 are direct insertion electric conductor, described first electric conductor 4 and described second electric conductor 5 are welded on the opposing face or the same one side of the above insulation adhesive tape 7 place face of conductive plate, and, when described first electric conductor 4 and/or second electric conductor 5 are direct insertion electric conductor, before described first electric conductor 4 of welding and/or described second electric conductor 5, the hole that can be provided for placing described direct insertion electric conductor pin on described first bus 11 and/or described second bus 12 and described insulation adhesive tape 7, this step is welded to described direct insertion electric conductor on described first bus 11 and described second bus 12 by welding described direct insertion electric conductor pin.
This lamp band preparation method forms the lamp band by the mode of processing and welding on a conductive plate, realized mechanization completely and automation from technological process, and main power line and lamp string one process, and flow process is simple, fast.In the process of making the lamp band, described electric conductor is when being electrically connected described main power line and lamp string, also played the effect of the position that is connected and fixed described main power line and described lamp string, well guaranteed the stability of lamp band structure, further, this lamp band preparation method is sticked the insulation adhesive tape in the mode of comprehensive covering after conductive plate is processed, described like this insulation adhesive tape is in whole lamp band manufacturing process, and the lamp band all plays the effect of the position that is connected and fixed described main power line and lamp string after completing.
More than enumerated the making flow process of the lamp band that comprises two main power lines, three main power lines and four main power lines, in the specific implementation, the method that the utility model embodiment provides also can be used for making the lamp band that comprises more main power line, does not give unnecessary details at this.
Above disclosed only is the utility model preferred embodiment, can not limit the interest field of the utility model certainly with this, and therefore the equivalent variations of being done according to the utility model claim still belongs to the scope that the utility model is contained.

Claims (9)

1. a lamp band is characterized in that, comprising:
One conductive plate, described conductive plate comprise first bus and a plurality of second bus that prolongs vertical each interval certain distance as main power line of at least two longitudinal extensions;
Compartment between described second bus is welded with first electric conductor that comprises light source, and described first electric conductor and described second bus form the lamp string;
Be welded with second electric conductor between described first bus and described second bus, described second electric conductor is electrically connected described lamp string and described main power line.
2. lamp band as claimed in claim 1 is characterized in that,
Described first electric conductor is direct insertion electric conductor or SMD electric conductor;
Described second electric conductor is direct insertion electric conductor or SMD electric conductor.
3. lamp band as claimed in claim 2 is characterized in that, also comprises:
The insulation connector is welded on described first bus and described second bus, is used to be connected and fixed described first bus and described second bus.
4. lamp band as claimed in claim 2 is characterized in that, also comprises:
The insulation adhesive tape is attached to the opposing face that is positioned at described first electric conductor and described second electric conductor on the described electric conductor in the mode of comprehensive covering.
5. lamp band as claimed in claim 2 is characterized in that, also comprises:
The insulation adhesive tape, the mode of pasting with the part is attached to opposing face or the same one side that is positioned at described first electric conductor and described second electric conductor on the described electric conductor, and the insulation adhesive tape that described part sticks sticks on described first bus and described second bus simultaneously.
6. as claim 4 or 5 described lamp bands, it is characterized in that, on described first bus and described second bus and described insulation adhesive tape be provided with the hole that is used to place described direct insertion electric conductor pin.
7. as each described lamp band among the claim 1-5, it is characterized in that, also comprise:
Be coated on the plastic cement insulating barrier of described conductive plate outside.
8. lamp band as claimed in claim 1 is characterized in that, described first electric conductor also comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.
9. lamp band as claimed in claim 1 is characterized in that, described second electric conductor comprises: in resistance, electric capacity, semiconductor element and the nonelectronic conductive devices one or more.
CN2009201659364U 2009-02-20 2009-07-07 Light belt Expired - Fee Related CN201517716U (en)

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CN2009201659364U CN201517716U (en) 2009-02-20 2009-07-07 Light belt

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101813263B (en) * 2009-02-20 2012-02-01 深圳市科利尔照明科技有限公司 Method for manufacturing lamp string and the lamp string

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101813263B (en) * 2009-02-20 2012-02-01 深圳市科利尔照明科技有限公司 Method for manufacturing lamp string and the lamp string

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