CN101456005A - Automatic sand blasting and spraying equipment - Google Patents

Automatic sand blasting and spraying equipment Download PDF

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Publication number
CN101456005A
CN101456005A CNA2009100364030A CN200910036403A CN101456005A CN 101456005 A CN101456005 A CN 101456005A CN A2009100364030 A CNA2009100364030 A CN A2009100364030A CN 200910036403 A CN200910036403 A CN 200910036403A CN 101456005 A CN101456005 A CN 101456005A
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CN
China
Prior art keywords
spray
crank
spraying equipment
sand blasting
automatic sand
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA2009100364030A
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Chinese (zh)
Other versions
CN101456005B (en
Inventor
林茂光
王建宇
麦巧真
陈荣锋
席佐顺
朱杰秀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mstar Technology Ltd
Original Assignee
PLA Guangzhou Military Area Air Force Engineering Construction Bureau
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by PLA Guangzhou Military Area Air Force Engineering Construction Bureau filed Critical PLA Guangzhou Military Area Air Force Engineering Construction Bureau
Priority to CN2009100364030A priority Critical patent/CN101456005B/en
Publication of CN101456005A publication Critical patent/CN101456005A/en
Application granted granted Critical
Publication of CN101456005B publication Critical patent/CN101456005B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention provides an automatic sand blasting and rust removing and spraying device, which comprises a moving support having a moving mechanism and supporting rails, a spraying car connected with a conveyor tube, a driving device and a control device, wherein the moving support comprises an arch-shaped truss and the moving mechanism arranged at the bottom. The supporting rails are arranged above the arch-shaped truss. The control device and the driving device are arranged on the moving support and drive the spraying car to move to and fro on the supporting rails. The spraying car consists of a chassis, a spraying car motor, a transmission mechanism, a crank-rocker mechanism and a spray gun fixing seat for mounting a sand-blasting gun or a painting nozzle, wherein the spraying car motor is fixed on the chassis and is connected with one end of the transmission mechanism. The other end of the transmission mechanism is connected with the crank-rocker mechanism. The spray gun fixing seat is fixed at the end of the crank-rocker mechanism. The device adopts a PLC to control the whole process, realizes the automation of the whole process, improves the working efficiency greatly, better ensures construction safety and project quality, and reduces unnecessary damages.

Description

Automatic sand blasting and spraying equipment
Technical field
The present invention relates to the steel plate rust cleaning and spray paint technology, particularly a kind of automatic sand blasting and spraying equipment that is applicable to the arch steel plate.
Background technology
The common direct exposed to air of needs when various heavy steel plate are used to build; this just makes surface of steel plate oxidized or speckle with dust, moisture or other impurity easily; reduce plate quality; therefore; its build finish after; usually need remove oxide layer or other impurity of surface of steel plate, spray paint then itself and air are completely cut off, thereby reach the purpose of protection steel plate.At present, the rust cleaning and the paint spraying of building light plate adopt manual method usually, this method is simple, but its operating efficiency is very low, working security is difficult to be guaranteed, and because its construction environment is an a, its work difficulty is also big, when influencing operating efficiency and working security, also influence construction quality.
Summary of the invention
The objective of the invention is to overcome above-mentioned the deficiencies in the prior art, the automatic sand blasting and the spraying equipment of a kind of high efficiency, construction safety is provided.
The present invention is achieved through the following technical solutions: a kind of automatic sand blasting and spraying equipment comprise the traversing carriage that has travel mechanism and supporting track, spray car, drive unit and the control device that links to each other with carrier pipe; Wherein, traversing carriage comprises arch truss and is arranged at the travel mechanism of its bottom that supporting track is located at the arch truss top; Control device and drive unit place on the traversing carriage, and driving spray car backhauls row on supporting track; The spray gun holder that described spray car is installed sand-blasting gun or painting nozzle by underframe, spray tramcar motor, transmission mechanism, crank and rocker mechanism and being used to is formed, the spray tramcar motor is fixed on the underframe and is connected with transmission mechanism one end, the transmission mechanism other end is connected with crank and rocker mechanism, and the spray gun holder is fixed in the crank and rocker mechanism end.
Its operation principle is: drive unit drives the spray car and moves back and forth along supporting track, sand-blasting gun or painting nozzle that drive is installed on its spray gun holder carry out work, and the left and right sides working in reciprocating mode of this process sand-blasting gun or painting nozzle is realized by spray tramcar motor control crank and rocker mechanism; After the spray car was finished one-stop operation along supporting track, the travel mechanism's drive whole group automatic sand blasting and the spraying equipment that are arranged at the arch truss bottom vertically moved, and spray car then and carry out operation next time.Entire work process is controlled by control device, realizes automatic blasting rust cleaning and spraying.
Described drive unit is by being arranged at drive motors, double reduction gear group on the base, going out cable reel and the inlet wire reel is formed, wherein the double reduction gear group is connected with drive motors, go out cable reel and inlet wire reel and be located at double reduction gear group both sides respectively, go out the steel wire rope that twines on cable reel and the inlet wire reel and all be connected with the spray car.
Described travel mechanism comprises the carriage motor of being located at movable base top and is located at the universal wheel and the driving wheel of movable base below, and the drive sprocket on the carriage motor is by being connected by movable sprocket on chain gear transmission band and the driving wheel; The speed that carriage motor is regulated universal wheel by frequency converter satisfying different speed needs, thereby is controlled the translational speed of whole traversing carriage.
Described arch truss is assembled fast by universal rod body, for convenience detach, the transportation and the assembling.
The transmission mechanism of described spray car is connected to form successively by triangular driving band, decelerator and drive plate, and described spray tramcar motor is connected with triangular driving band one end, and described crank and rocker mechanism is connected with drive plate.
Described carrier pipe is sediment transport pipe or transmission pipe, and is corresponding with the sand-blasting gun or the painting nozzle that connect on the described spray gun holder.
Described control device is made up of frequency converter, travel switch and Programmable Logic Controller (PLC), and entire work process is controlled, and realizes the whole-course automation of rust cleaning or spraying.
Compared with prior art, the present invention has following beneficial effect with respect to prior art:
(1) comparatively abominable at working environment, the dusty actual conditions of dust, the present invention adopts PLC that entire work process is controlled, and realizes whole-course automation, has improved operating efficiency greatly.
(2) the present invention's arch steel plate rust cleaning of being used for heavy construction has reduced the difficulty of its work when spraying paint greatly, and the guarantee that strengthens working security simultaneously reduces unnecessary damage, has also improved the assurance of construction quality greatly.
Description of drawings
Fig. 1 is the overall structure schematic diagram of this automatic sand blasting and spraying equipment.
Fig. 2 is the structural representation of spray car among the present invention.
Fig. 3 is the structural representation of drive unit among the present invention.
Fig. 4 is the structural representation of travel mechanism among the present invention.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
Embodiment
A kind of automatic sand blasting of the present invention and spraying equipment, its overall structure comprise the traversing carriage that has travel mechanism 2 and supporting track 4, the spray car 1 that links to each other with carrier pipe 3, drive unit 6 and control device 7 as shown in Figure 1; Wherein, traversing carriage comprises arch truss 5 and is arranged at the travel mechanism 2 of its bottom, and supporting track 4 is located at arch truss 5 tops, and control device 6 and drive unit 7 place on the traversing carriage, and drives spray car 1 backhaul row on supporting track 4; The structure of spray car 1 as shown in Figure 2, the spray gun holder 11 of sand-blasting gun or painting nozzle is installed by underframe 8, spray tramcar motor 9, transmission mechanism, crank and rocker mechanism 10 and being used to be formed, spray tramcar motor 9 is fixed on the underframe 8 and is connected with transmission mechanism one end, the transmission mechanism other end is connected with crank and rocker mechanism 10, and spray gun holder 11 is fixed in crank and rocker mechanism 10 ends; The transmission mechanism of spray car 1 is connected to form successively by triangular driving band 12, decelerator 13 and drive plate 14, and spray tramcar motor 9 is connected with triangular driving band 12 1 ends, and crank and rocker mechanism 10 is connected with drive plate 14.
Its operation principle is: drive unit 6 drives spray car 1 and moves back and forth along supporting track 4, sand-blasting gun or painting nozzle that drive is installed on its spray gun holder 11 carry out work, and the left and right sides working in reciprocating mode of this process sand-blasting gun or painting nozzle is realized by spray tramcar motor 9 control crank and rocker mechanisms 10; After spray car 1 was finished one-stop operation along supporting track 4, the travel mechanism's 2 drive whole group automatic sand blastings and the spraying equipment that are arranged at bottom, arch truss 5 two ends vertically moved, and spray car 1 then and carry out operation next time.Entire work process realizes automatic blasting rust cleaning and spraying by control device 7 controls.
The structure of drive unit 6 as shown in Figure 3, by being arranged at drive motors 16, double reduction gear group 17 on the base 15, going out cable reel 18 and inlet wire reel 19 is formed, wherein double reduction gear group 17 is connected with drive motors 16, go out cable reel 18 and inlet wire reel 19 and be located at double reduction gear group 17 both sides respectively, go out the steel wire rope 20 that twines on cable reel 18 and the inlet wire reel 19 all with spray car 1 and be connected.
The structure of travel mechanism 2 as shown in Figure 4, comprise the carriage motor 22 of being located at movable base 21 tops and be located at the universal wheel 23 and the driving wheel 24 of movable base 21 belows that the drive sprocket 25 on the carriage motor 22 is by being connected by movable sprocket 26 on chain gear transmission band 27 and the driving wheel 24; The speed that carriage motor 22 is regulated universal wheel 23 by frequency converter satisfying different speed needs, thereby is controlled the translational speed of whole traversing carriage.
Arch truss 5 is assembled fast by universal rod body, for convenience detach, transportation and assembling.
Carrier pipe 3 is sediment transport pipe or transmission pipe, and is corresponding with the sand-blasting gun or the painting nozzle that connect on the spray gun holder 11.
Control device is made up of frequency converter, travel switch and Programmable Logic Controller (PLC), and entire work process is controlled, and realizes the whole-course automation of rust cleaning or spraying.
As mentioned above, just can realize the present invention preferably, the foregoing description is preferred embodiment of the present invention only, is not to be used for limiting practical range of the present invention; Be that all equalizations of doing according to content of the present invention change and modification, all contained by claim of the present invention scope required for protection.

Claims (6)

1, a kind of automatic sand blasting and spraying equipment is characterized in that, comprise the traversing carriage that has travel mechanism and supporting track, spray car, drive unit and the control device that links to each other with carrier pipe; Wherein, traversing carriage comprises arch truss and is arranged at the travel mechanism of its bottom that supporting track is located at the arch truss top; Control device and drive unit place on the traversing carriage, and driving spray car backhauls row on supporting track; The spray gun holder that described spray car is installed sand-blasting gun or painting nozzle by underframe, spray tramcar motor, transmission mechanism, crank and rocker mechanism and being used to is formed, the spray tramcar motor is fixed on the underframe and is connected with transmission mechanism one end, the transmission mechanism other end is connected with crank and rocker mechanism, and the spray gun holder is fixed in the crank and rocker mechanism end.
2, automatic sand blasting according to claim 1 and spraying equipment, it is characterized in that, described drive unit is by being arranged at drive motors, double reduction gear group on the base, going out cable reel and the inlet wire reel is formed, wherein the double reduction gear group is connected with drive motors, go out cable reel and inlet wire reel and be located at double reduction gear group both sides respectively, go out the steel wire rope that twines on cable reel and the inlet wire reel and all be connected with the spray car.
3, automatic sand blasting according to claim 1 and spraying equipment, it is characterized in that, described travel mechanism comprises the carriage motor of being located at movable base top and is located at the universal wheel and the driving wheel of movable base below, and the drive sprocket on the carriage motor is by being connected by movable sprocket on chain gear transmission band and the driving wheel.
4, automatic sand blasting according to claim 1 and spraying equipment is characterized in that, described arch truss is assembled by universal rod body.
5, automatic sand blasting according to claim 1 and spraying equipment, it is characterized in that, the transmission mechanism of described spray car is connected to form successively by triangular driving band, decelerator and drive plate, described spray tramcar motor is connected with triangular driving band one end, and described crank and rocker mechanism is connected with drive plate.
6, automatic sand blasting according to claim 1 and spraying equipment is characterized in that, described carrier pipe is sediment transport pipe or transmission pipe, and be corresponding with the sand-blasting gun or the painting nozzle that connect on the described spray gun holder.
CN2009100364030A 2009-01-05 2009-01-05 Automatic sand blasting and spraying equipment Expired - Fee Related CN101456005B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009100364030A CN101456005B (en) 2009-01-05 2009-01-05 Automatic sand blasting and spraying equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009100364030A CN101456005B (en) 2009-01-05 2009-01-05 Automatic sand blasting and spraying equipment

Publications (2)

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CN101456005A true CN101456005A (en) 2009-06-17
CN101456005B CN101456005B (en) 2011-03-09

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CN2009100364030A Expired - Fee Related CN101456005B (en) 2009-01-05 2009-01-05 Automatic sand blasting and spraying equipment

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CN (1) CN101456005B (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102380492A (en) * 2011-09-30 2012-03-21 么丽敏 Cleaning machine of plastic greenhouse
CN102962157A (en) * 2012-12-11 2013-03-13 江苏红叶视听器材股份有限公司 Surface spraying equipment and spraying method for 3D screen
CN103009260A (en) * 2011-09-20 2013-04-03 中国石油天然气集团公司 Transverse walking apparatus for automatic pipeline joint coating sealing deruster
CN103184405A (en) * 2011-12-31 2013-07-03 上海沪能防腐隔热工程技术有限公司 Movable type automatic lifting metal spraying device for side surface spraying
CN103586781A (en) * 2012-08-13 2014-02-19 中国石油集团工程技术研究院 Automatic sand blasting and rust removal device
CN104345682A (en) * 2014-10-16 2015-02-11 中广核中科海维科技发展有限公司 Sandblast device and operation method thereof
CN104959918A (en) * 2015-06-17 2015-10-07 浙江荣城涂装机械有限公司 Steel shot blasting and turnover spraying integrated machine
CN106944934A (en) * 2017-04-24 2017-07-14 贵州金石车载式流动打砂机制造有限责任公司 The movable small sand shaker of power change type
CN109821688A (en) * 2019-03-07 2019-05-31 中国石化销售有限公司华南分公司 A kind of multi-functional truss-like petrochemical industry storage tank paint finishing
CN110433994A (en) * 2019-09-11 2019-11-12 黎明职业大学 A kind of coating equipment suitable for the inner-wall spraying of circular hole in pipe fitting
CN112080780A (en) * 2020-09-11 2020-12-15 嘉兴博睿创业服务有限公司 Hardware electroplating device with sand blasting and polishing mechanism and machining process thereof

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103009260A (en) * 2011-09-20 2013-04-03 中国石油天然气集团公司 Transverse walking apparatus for automatic pipeline joint coating sealing deruster
CN102380492A (en) * 2011-09-30 2012-03-21 么丽敏 Cleaning machine of plastic greenhouse
CN103184405A (en) * 2011-12-31 2013-07-03 上海沪能防腐隔热工程技术有限公司 Movable type automatic lifting metal spraying device for side surface spraying
CN103586781B (en) * 2012-08-13 2016-10-05 中国石油集团工程技术研究院 A kind of automatic sand blasting device
CN103586781A (en) * 2012-08-13 2014-02-19 中国石油集团工程技术研究院 Automatic sand blasting and rust removal device
CN102962157A (en) * 2012-12-11 2013-03-13 江苏红叶视听器材股份有限公司 Surface spraying equipment and spraying method for 3D screen
CN104345682B (en) * 2014-10-16 2017-01-25 中广核中科海维科技发展有限公司 Sandblast device and operation method thereof
CN104345682A (en) * 2014-10-16 2015-02-11 中广核中科海维科技发展有限公司 Sandblast device and operation method thereof
CN104959918A (en) * 2015-06-17 2015-10-07 浙江荣城涂装机械有限公司 Steel shot blasting and turnover spraying integrated machine
CN106944934A (en) * 2017-04-24 2017-07-14 贵州金石车载式流动打砂机制造有限责任公司 The movable small sand shaker of power change type
CN106944934B (en) * 2017-04-24 2023-07-04 贵州金石车载式流动打砂机制造有限责任公司 Movable small-sized sand blasting machine with power conversion
CN109821688A (en) * 2019-03-07 2019-05-31 中国石化销售有限公司华南分公司 A kind of multi-functional truss-like petrochemical industry storage tank paint finishing
CN110433994A (en) * 2019-09-11 2019-11-12 黎明职业大学 A kind of coating equipment suitable for the inner-wall spraying of circular hole in pipe fitting
CN110433994B (en) * 2019-09-11 2021-08-10 黎明职业大学 Coating equipment suitable for spraying inner wall of inner circular hole of pipe fitting
CN112080780A (en) * 2020-09-11 2020-12-15 嘉兴博睿创业服务有限公司 Hardware electroplating device with sand blasting and polishing mechanism and machining process thereof
CN112080780B (en) * 2020-09-11 2021-09-14 嘉兴博睿创业服务有限公司 Hardware electroplating device with sand blasting and polishing mechanism and machining process thereof

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Effective date of registration: 20160930

Address after: 510663, Guangdong, Guangzhou province Tianhe District think Cheng Road No. 19, 5, 301, Wang Zhen Valley 2 building

Patentee after: Mstar Technology Ltd

Patentee after: PLA Guangzhou Military Area Air Force Engineering Construction Bureau

Address before: 510405, No. 616, Baiyun Avenue, Guangzhou, Guangdong

Patentee before: PLA Guangzhou Military Area Air Force Engineering Construction Bureau

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110309

Termination date: 20190105