CN101453353A - Large open pit iron mine apparatus network management system - Google Patents
Large open pit iron mine apparatus network management system Download PDFInfo
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- CN101453353A CN101453353A CNA2007101588504A CN200710158850A CN101453353A CN 101453353 A CN101453353 A CN 101453353A CN A2007101588504 A CNA2007101588504 A CN A2007101588504A CN 200710158850 A CN200710158850 A CN 200710158850A CN 101453353 A CN101453353 A CN 101453353A
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Abstract
The invention relates to a device information network management system for a large-scale open-air iron ore. The system consists of two parts, namely a device management system and a device status analysis system. The system adopts a four-layer infrastructure comprising an interface layer, a logic layer, a data processing layer and a data physical layer, and is designed and developed through a B/S structure. The device information network management system involves management of assets, point inspection, fault and maintenance. In addition, the device information network management system cancels all paper documents in the prior device management process, takes the point inspection and periodical maintenance as a main line, and realizes the full life-cycle management of the device in the large-scale open-air iron ore covering installation, use, maintenance and rejection. The system has an automatic fault alarm function, a device status acquisition function, and a function of realizing the omnirange monitoring, network inquiry and analysis of the overall process of device point inspection. The system provides corresponding interfaces for related procedures in the process of the device management and realizes the traceability of the related procedures. The device information network management system for the large-scale open-air iron ore turns the operation carried out by experienced experts into a computer control system.
Description
Technical field
The present invention relates to a kind of large and medium-sized surface mine equipment point-detecting periodical repair and management system for tracking, particularly a kind of large open pit iron mine apparatus network management system.
Background technology
At present, domestic manufacturing enterprise based on surface mining, because enterprise sets up the time early, the equipment control pattern is outmoded, equipment is long service time, cause that equipment failure rate rises, can start that rate is lower, plant maintenance amount and labour intensity is big, cost of equipment maintenance rises, the grasp equipment practical operation situation that equipment management personnel can't be promptly and accurately.Therefore, must introduce the modern comfort management philosophy, optimize the traditional mode of production pattern, application apparatus management of preventive maintenance system, standardization, integrated, the flattened management of realization Equipment Management in Enterprise by the information system management technology.
Summary of the invention
The present invention overcomes the defective of above-mentioned existence, purpose is to provide a kind of overall equipment management system and equipment state analytical system of adopting to replace the existing pattern of management equipment manually, with the efficient of raising equipment control and the speed of equipment fault response, reduce the enterprise production and operation management cost, improve the large open pit iron mine apparatus network management system of the equipment control level of enterprise.
Large open pit iron mine apparatus network management system content Description of the present invention:
Large open pit iron mine apparatus network management system of the present invention, it is characterized in that: it is a kind of application expert management system and life period of equipment management system, with the maintenance of CPM (ConditionPreventived Maintenance) state precognition, RCM (ReliabilityCentered Maintenance) is the maintenance and TPM (TotalProductive Maintenance) Total Productive Maintenance at center with the reliability, the PDCA management is merged mutually, utilize the present information network technology, made up " management and control " incorporate large-scale outdoors iron ore device management information system, formed by equipment management system and equipment state analytical system two parts; Adopt four layer architectures: boundary layer, logical layer, data analysis layer, data physical layer, utilize the B/S structure to design and develop:
(1), boundary layer: adopt the asp.net technology to realize;
(2), logical layer: adopt the C# language exploitation;
(3), data analysis layer: adopt Web Service technology to realize;
(4), data physical layer: adopt Sql Server database storage.
Equipment management system comprises: seven parts such as basic management, system management, asset management, operational management, maintenance management, lubricating management and file administration are formed, in the process of the spot check implementation plan of generation equipment, using minimum cladding process is AB class statistic law in the equipment management system.
The equipment state analytical system comprises: seven parts such as basic management, system management, equipment state, spare part state, device analysis, troubleshooting and motor management are formed, and have realized that the Life cycle of equipment and spare part is followed the tracks of.
The present invention relates to assets, spot check, fault, the every management of maintenance.And the whole paper files in the cancellation existing equipment management process, serve as theme with the spot check periodical repair, the equipment of large-scale outdoors iron ore has been realized from the lifecycle management of installing, using, keep in repair, scrap.System has automatic failure alarm function and equipment state acquisition function, to overall process realization complete monitoring, online enquiries and the analytic function of equipment point-detecting.Related procedure in the device management process is provided the trackability of corresponding interface and realization related procedure.Large open pit iron mine apparatus network management system is exactly that experienced expert's operation is become computerized control system.
Embodiment
Large open pit iron mine apparatus network management system of the present invention is achieved in that below in conjunction with equipment management system and equipment state analytical system and is described further.
The system-based data comprises sequenced detection standard, technical standard, operation or work standard, lubricated standard, periodical repair standard, spare part cycle criterion and deterioration standard, and system's this seven class standard is that the basis generates the various kinds of equipment implementation data.
Large open pit iron mine apparatus network management system underlying hardware explanation of the present invention:
The system hardware facility relates generally to equipment such as daily spot check equipment, accurate spot check equipment, radio transmission apparatus and GPRS network, obtain the abnormal information and the spare part state information of the large-scale production equipment of factories and miness (rig, production automobile etc.) by daily spot check equipment and accurate spot check equipment, and utilize radio transmission apparatus adopt GPRS network transfer of data to terminal server, adopt equipment management system and equipment state analytical system that the data on the terminal server are analyzed at last, form the required all kinds of forms of daily management.
The software manual of system: equipment management system
1, equipment management system generates spot-checking plan automatically according to the some overhaul period in the sequenced detection standard, terminal server sends to the spot-checking plan that generates on the corresponding daily spot check equipment by GPRS network, daily spot check personnel carry out spot check according to the spot-checking plan on the daily spot check equipment, obtain the abnormal information of factories and miness main equipment, utilize the abnormal information of obtaining radio transmission apparatus to adopt GPRS network to be transferred on the terminal server simultaneously.
Wherein in generating spot-checking plan, adopted minimum cladding process, the formula explanation:
C
Min(t)=f (C
1(t), C
2(t), C
3(t), formula 1 C... (t))
C
Min(t) the smallest point overhaul period
C
i(t) each overhaul period;
Formula 1 is that a function of a single variable adopts the method for binary tree to obtain the minimum some overhaul period, the target of system's control is the rationalization of an overhaul period, therefore to be starting point at the point of formulating sequenced detection standard with the practice situation during overhaul period, make the smallest point overhaul period reach best;
2, wait for maintenance and maintenance process immediately for uploading to abnormal information on the terminal server, in maintenance process, fully keep in repair with reference to technical standard, operation or work standard, lubricated standard and periodical repair standard, and to the maintenance situation feed back timely, thereby further optimize sequenced detection standard.In the whole flow process of this type of spot check periodical repair, demonstrated fully the thought of PDCA (Dai Minghuan) closed loop management;
3, the spot check flow process of accurate spot check is similar to daily spot check.
The equipment state analytical system
1, daily spot check personnel in the spot check process the practice operation situation data upload of important spare part to terminal server, the equipment state analytical system is sieved and is extracted the spare part data in the terminal server, obtain the data relevant with the deterioration cycle, thereby form the actual motion chart of spare part with the spare part cycle of operation;
2, according to the actual cycle and the deterioration cycle of spare part cycle criterion and deterioration criterion calculation spare part, wherein adopt the PF method of average, the formula explanation:
F
I+1(t)=(P
i(t)+F
i(t)) (i=1...n) formula 2/2
F
I+1(t) use the service parts planning cycle
P
i(t) change the spare part actual cycle
F
i(t) change the service parts planning cycle
Formula 2 is that the method that a binary function adopts recurrence to average generates the service parts planning cycle, and the target formula planning cycle and the actual cycle of system's control match, and reach the spare part predictability in useful life.
Large open pit iron mine apparatus network management system of the present invention, advanced technology, highly versatile, management function are perfect, convenient data processing, friendly interface.At the generation of the spot check implementation plan of equipment, having used minimum cladding process is AB class statistic law; In the dynamic tracking process of spare part, by the PF method of average cycle of spare part or the cycle of operation of deterioration are carried out dynamic operation, for enterprise provides a comprehensive plant asset management platform, be that a highly integrated and perfect facility information is dissolved certainly scheme, life-cycle, whole process, crew's fine-grained management is carried out in realization to equipment, satisfy the requirement of large surface mine device management informationization, can promote the lifting of the equipment control level of enterprise comprehensively.Improved the operating efficiency of equipment control, the maintenance of equipment and equipment point-detecting labor intensity reduce, standby redundancy has obtained the rational and effective use, realized the precognition maintenance and the reliability maintenance of equipment, cost of equipment maintenance descends, and every energy consumption index reduces, production efficiency improves, the performance of enterprises day by day increases, and has reduced the enterprise production and management cost, has obtained remarkable economic efficiency.
Claims (3)
1, a kind of large open pit iron mine apparatus network management system, it is characterized in that: it is a kind of application expert management system and life period of equipment management system, with the maintenance of CPM (Condition Preventived Maintenance) state precognition, RCM (Reliability Centered Maintenance) is the maintenance and TPM (the Total Productive Maintenance) Total Productive Maintenance at center with the reliability, the PDCA management is merged mutually, utilize the present information network technology, made up " management and control " incorporate large-scale outdoors iron ore device management information system, formed by equipment management system and equipment state analytical system two parts; Adopt four layer architectures: boundary layer, logical layer, data analysis layer, data physical layer, utilize the B/S structure to design and develop:
(1), boundary layer: adopt the asp.net technology to realize;
(2), logical layer: adopt the C# language exploitation;
(3), data analysis layer: adopt Web Service technology to realize;
(4), data physical layer: adopt Sq1 Server database storage.
2, large open pit iron mine apparatus network management system according to claim 1, it is characterized in that: described equipment management system comprises: seven parts such as basic management, system management, asset management, operational management, maintenance management, lubricating management and file administration are formed, in the process of the spot check implementation plan of generation equipment, using minimum cladding process is AB class statistic law in the equipment management system.
3, large open pit iron mine apparatus network management system according to claim 1, it is characterized in that: described equipment state analytical system, be to dispatch timely and effectively and follow the tracks of to the ruuning situation of equipment with to the overall process that spare part uses, wherein in the dynamic tracking process of spare part, the cycle of spare part or the cycle of operation of deterioration are carried out dynamic operation by the PF method of average.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101588504A CN101453353A (en) | 2007-12-08 | 2007-12-08 | Large open pit iron mine apparatus network management system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101588504A CN101453353A (en) | 2007-12-08 | 2007-12-08 | Large open pit iron mine apparatus network management system |
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| Publication Number | Publication Date |
|---|---|
| CN101453353A true CN101453353A (en) | 2009-06-10 |
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ID=40735390
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| CNA2007101588504A Pending CN101453353A (en) | 2007-12-08 | 2007-12-08 | Large open pit iron mine apparatus network management system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101969388A (en) * | 2010-06-08 | 2011-02-09 | 重庆大学 | Equipment failure dynamic monitoring and preventive maintenance management system under network environment |
| CN105634803A (en) * | 2015-12-29 | 2016-06-01 | 清华大学 | Engineering machinery life-cycle information tracing system and tracing method |
| CN107563652A (en) * | 2017-09-08 | 2018-01-09 | 三河市桂宇星体育用品有限公司 | One kind is dispatched from the factory equipment Intelligent management terminal, system and method |
| CN110175776A (en) * | 2019-05-25 | 2019-08-27 | 上海臻友设备工程技术有限公司 | A kind of equipment management system |
| CN112255976A (en) * | 2020-09-22 | 2021-01-22 | 淮北矿业股份有限公司 | Management system and management method for installation equipment of fully mechanized coal mining face |
| CN113592113A (en) * | 2021-08-06 | 2021-11-02 | 黑龙江建龙钢铁有限公司 | Intelligent equipment management system |
-
2007
- 2007-12-08 CN CNA2007101588504A patent/CN101453353A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101969388A (en) * | 2010-06-08 | 2011-02-09 | 重庆大学 | Equipment failure dynamic monitoring and preventive maintenance management system under network environment |
| CN105634803A (en) * | 2015-12-29 | 2016-06-01 | 清华大学 | Engineering machinery life-cycle information tracing system and tracing method |
| CN107563652A (en) * | 2017-09-08 | 2018-01-09 | 三河市桂宇星体育用品有限公司 | One kind is dispatched from the factory equipment Intelligent management terminal, system and method |
| CN110175776A (en) * | 2019-05-25 | 2019-08-27 | 上海臻友设备工程技术有限公司 | A kind of equipment management system |
| CN112255976A (en) * | 2020-09-22 | 2021-01-22 | 淮北矿业股份有限公司 | Management system and management method for installation equipment of fully mechanized coal mining face |
| CN113592113A (en) * | 2021-08-06 | 2021-11-02 | 黑龙江建龙钢铁有限公司 | Intelligent equipment management system |
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Open date: 20090610 |