CN101440004A - Method for preparing high tower control release compound fertilizer - Google Patents

Method for preparing high tower control release compound fertilizer Download PDF

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Publication number
CN101440004A
CN101440004A CNA2008102386909A CN200810238690A CN101440004A CN 101440004 A CN101440004 A CN 101440004A CN A2008102386909 A CNA2008102386909 A CN A2008102386909A CN 200810238690 A CN200810238690 A CN 200810238690A CN 101440004 A CN101440004 A CN 101440004A
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China
Prior art keywords
urea
fertilizer
repone
vitriolate
tartar
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CNA2008102386909A
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Chinese (zh)
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CN101440004B (en
Inventor
张立省
张超
黄滨
刘祥臻
刘长豹
杜之方
陈召云
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Shandong Jinyimeng Ecological Fertilizer Co., Ltd.
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张立省
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Abstract

The invention relates to a method for preparing a high-tower loss controlled compound fertilizer, and belongs to the technical field of fertilizer. The method comprises the following steps: adding heated monoammonium phosphate or calcium hydrophosphate, potassium chloride or potassium sulphate, powder stuffing into urea melt, and adding loss control agent KS-3 of fertilizer nutrient into the mixture at the same time, fully mixing the additives and the urea melt, quickly compounding each raw material under the action of mechanical stirring at melt temperature of urea into low-temperature mutual melt with certain flow properties, then granulating the mutual melt by adopting a process of spray granulation, and cooling and solidifying spray drops when falling in a granulation tower to pass through rising air flow to form the compound fertilizer with function of controlling loss of the fertilizer nutrient. The method has the advantages of easy process reform, and convenient operation.

Description

A kind of manufacture method of high tower control release compound fertilizer
Technical field
The present invention relates to a kind of manufacture method of control release compound fertilizer, belong to technical field of fertilizers.
Background technology
Compound (mixing) fertilizer of domestic production at present mainly is common compound (mixing) fertilizer or coating slowly/controlled releasing fertilizer, the common fertilizer plant recovery of nutrient is low, loss is big, slowly/controlled releasing fertilizer focuses on the control nutrient release rate again, and nutrient shifts out in using at fertilizer what control release compound fertilizer is, controls its loss.Can satisfy farm crop on the one hand and produce nutrient demand, unnecessary nutrient can be fixed in the soil again; Can control the ammonia nitrogen volatilization on the other hand, alleviate Greenhouse effect.Can solve nitrogen, phosphorus runoff and cause body eutrophication, reduce the blue algae bloom probability, reduce widespread pollution from the overuse of fertilizers and pesticides in rural area significantly, reach the raising utilization rate of fertilizer, alleviate the purpose of fertilizer soil, river pollution.
Summary of the invention
At the deficiencies in the prior art, the invention provides a kind of manufacture method of high tower control release compound fertilizer, the gained control release compound fertilizer is fertilizer nutrient, control nutrient loss fixedly.
Technical scheme of the present invention is as follows:
A kind of high tower control release compound fertilizer manufacture method, be in the urea liquation, to add through the monoammonium phosphate of heating or secondary calcium phosphate, Repone K or vitriolate of tartar, powdery stopping composition, add chemical fertilizer nutrient controlled release agent KS-3 simultaneously, make all addition materials and urea liquation thorough mixing, wherein, the chemical fertilizer nutrient controlled release agent KS-3 of urea liquation 40~65 weight parts, monoammonium phosphate or secondary calcium phosphate 1~40 weight part, Repone K or vitriolate of tartar 10~40 weight parts, stopping composition 1~38 weight part, 5~8 weight parts.Various raw materials are combined into the low temperature eutectic with certain flowing property rapidly under urea melting temperature and mechanical agitation, adopt prilling tower sprinkling pelleting technology to carry out granulation then, when the spray tear drop falls to passing through the airflow of rising in prilling tower, produce cooling and curing, form a kind of compound manure with control fertilizer nutrient loss function.
Described chemical fertilizer nutrient controlled release agent KS-3 is produced by Anhui Province Diyuan Biotechnology CO.,Ltd and sells, chemical fertilizer nutrient controlled release agent KS-3 is that a kind of making an addition to can be controlled the additive that fertilizer nutrient runs off in the common fertilizer, by natural materials is carried out physics and bio-modification, act synergistically with complex material, form huge interpenetrating(polymer)networks, " net is caught " lives chemical fertilizer nutrient, thereby reaches the raising chemical fertilizer utilization ratio, reduce nutrient loss, reduce the purpose of environmental pollution.
Described stopping composition is selected from a kind of in calcium powder, terra alba, ammonium chloride, ammonium sulfate, the clay, but market is buied.
High tower control release compound fertilizer manufacture method, concrete technological operation step is as follows:
1) pours granular urea into receiving opening,, rise to the buffering feed bin through chapelet, enter the urea melting device through the feed spiral, flow into the urine dashpot behind the urea melting, to cat head one-level tempering tank, the urea liquation that enters the one-level tempering tank is 40~65 weight parts through the urea melting pump delivery.
2) monoammonium phosphate or secondary calcium phosphate, Repone K or vitriolate of tartar, the powdery stopping composition is promoted to feed bin via bucket respectively, feed bin bottom design amount scale, measure monoammonium phosphate or secondary calcium phosphate 1~40 weight part respectively, Repone K or vitriolate of tartar 10~40 weight parts, stopping composition 1~38 weight part goes the powder heater heats, material after the heating flow into the powder conveyor, simultaneously, the chemical fertilizer nutrient controlled release agent KS-3 of 5~8 weight parts is joined on the powder conveyor, with monoammonium phosphate or secondary calcium phosphate, Repone K or vitriolate of tartar, the powdery stopping composition is sent into the cat head one-level tempering tank of granulating working procedure together through bucket elevator.
3) urea liquation and monoammonium phosphate or secondary calcium phosphate, Repone K or vitriolate of tartar, powdery stopping composition and chemical fertilizer nutrient controlled release agent KS-3 behind thorough mixing, adopt tablets press to spray in the prilling tower in tempering tank, and naturally cooling solidify to form particle.
The high tower control release compound fertilizer that the inventive method is produced with the main excellent results that common fertilizer, slowly/controlled releasing fertilizer that prior art is produced are compared is:
1. production technique of the present invention is simple, only needs original high tower prilling production equipment and technology simply transformed to get final product.
2 starting material obtain easily, and production cost is low, and the cost performance of equivalence is far above slowly/controlled releasing fertilizer.
3. the production technique of the inventive method can improve the zero pour of melting liquid, makes product particle smooth, mellow and full, and it is light yellow that outward appearance is, and reduces the particle shrinkage cavity, reduces the ammonia loss.And the nitrogenous proportioning height of this product, nutrient is even, moisture content is low, and prevented from caking is convenient to mechanized application.
4. the fixing nutrient of products obtained therefrom, control is run off.This product can provide nutrient continually and steadily in soil, can be more by plant absorbing, the fertilizer nutrient of loss significantly reduces, fertilizer nutrient more than needed remains fixed in the soil, can for following season plant continue to absorb.And slowly/controlled releasing fertilizer focuses on nutrient release rate, and non-control is run off.
5. the environmental protection of the inventive method products obtained therefrom, natural degradation, long-term application can be improved soil physico-chemical characteristic, improves soil fertilizer and water retention capacity.
6. the products obtained therefrom sustained-release fertilizer is as the disposable use of base manure, and the centre does not need to topdress, and the peasant saves time, laborsaving, saves the fertilizer input simultaneously.
Description of drawings
Fig. 1 is the process flow sheet of the inventive method.
Embodiment
The present invention will be further described below in conjunction with embodiment and accompanying drawing, but be not limited thereto.
Embodiment 1: high tower control release compound fertilizer manufacture method, concrete technological operation step is as follows:
1) pours granular urea into receiving opening, through chapelet, rise to the buffering feed bin, enter the urea melting device through the feed spiral, flow into the urine dashpot behind the urea melting, through the cat head one-level tempering tank of urea melting pump delivery to granulating working procedure, the urea liquation that enters the one-level tempering tank is 40 weight parts.
2) monoammonium phosphate, Repone K, calcium powder are promoted to feed bin via bucket respectively, feed bin bottom design amount scale, measure 25 weight part monoammonium phosphates, 13 weight part Repone K, 16 weight part calcium powders respectively and go the powder heater heats, material after the heating flow into the powder conveyor, simultaneously, the chemical fertilizer nutrient controlled release agent KS-3 of 6 weight parts is joined on the powder conveyor, send into the cat head one-level tempering tank of granulating working procedure through bucket elevator with monoammonium phosphate, Repone K, calcium powder.
3) urea liquation and monoammonium phosphate, Repone K, calcium powder and chemical fertilizer nutrient controlled release agent KS-3 behind thorough mixing, adopt tablets press to spray in the prilling tower in tempering tank, and naturally cooling solidify to form particle.
Embodiment 2: operation steps is with embodiment 1, and different is that each feed composition is as follows:
The urea liquation is 65 weight parts, monoammonium phosphate 40 weight parts, Repone K 20 weight parts, calcium powder 20 weight parts, the nutrient controlled release agent KS-3 of 8 weight parts.
Embodiment 3: operation steps is with embodiment 1, and different is that each feed composition is as follows:
The urea liquation is 50 weight parts, secondary calcium phosphate 30 weight parts, vitriolate of tartar 25 weight parts, stopping composition terra alba 20 weight parts, the chemical fertilizer nutrient controlled release agent KS-3 of 7 weight parts.
Embodiment 4: operation steps is with embodiment 3, and different is that each feed composition is as follows:
The urea liquation is 55 weight parts, secondary calcium phosphate 35 weight parts, vitriolate of tartar 30 weight parts, terra alba 10 weight parts, the nutrient controlled release agent KS-3 of 7 weight parts.
Embodiment 5: operation steps is with embodiment 1, and different is stopping composition ammonium chloride.
Embodiment 6: operation steps is with embodiment 1, and different is stopping composition ammonium sulfate.

Claims (3)

1, a kind of high tower control release compound fertilizer manufacture method, it is characterized in that in the urea liquation adding through the monoammonium phosphate of heating or secondary calcium phosphate, Repone K or vitriolate of tartar, powdery stopping composition, add chemical fertilizer nutrient controlled release agent KS-3 simultaneously, make all addition materials and urea liquation thorough mixing, wherein, the chemical fertilizer nutrient controlled release agent KS-3 of urea liquation 40~65 weight parts, monoammonium phosphate or secondary calcium phosphate 1~40 weight part, Repone K or vitriolate of tartar 10~40 weight parts, stopping composition 1~38 weight part, 5~8 weight parts.
2, a kind of high tower control release compound fertilizer as claimed in claim 1 manufacture method, it is characterized in that described stopping composition is selected from a kind of in calcium powder, terra alba, ammonium chloride, ammonium sulfate, the clay.
3, a kind of high tower control release compound fertilizer as claimed in claim 1 manufacture method, it is characterized in that concrete technological operation step is as follows:
1) pours granular urea into receiving opening,, rise to the buffering feed bin through chapelet, enter the urea melting device through the feed spiral, flow into the urine dashpot behind the urea melting, to cat head one-level tempering tank, the urea liquation that enters the one-level tempering tank is 40~65 weight parts through the urea melting pump delivery;
2) monoammonium phosphate or secondary calcium phosphate, Repone K or vitriolate of tartar, the powdery stopping composition is promoted to feed bin via bucket respectively, feed bin bottom design amount scale, measure 1~40 weight part monoammonium phosphate or secondary calcium phosphate respectively, 10~40 weight part Repone K or vitriolate of tartar, 1~38 weight part stopping composition goes the powder heater heats, material after the heating flow into the powder conveyor, simultaneously, the chemical fertilizer nutrient controlled release KS-3 of 5~8 weight parts is joined on the powder conveyor, with monoammonium phosphate or secondary calcium phosphate, Repone K or vitriolate of tartar, the powdery stopping composition is sent into the cat head one-level tempering tank of granulating working procedure together through bucket elevator;
3) urea liquation and monoammonium phosphate or secondary calcium phosphate, Repone K or vitriolate of tartar, powdery stopping composition and controlled release agent KS-3 behind thorough mixing, adopt tablets press to spray in the prilling tower in tempering tank, and naturally cooling solidify to form particle.
CN2008102386909A 2008-12-22 2008-12-22 Method for preparing high tower control release compound fertilizer Active CN101440004B (en)

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Application Number Priority Date Filing Date Title
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CN101440004B CN101440004B (en) 2012-02-15

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102030592A (en) * 2010-11-10 2011-04-27 张超 Tower-granulated low-nitrogen high-phosphorus urine sulfur radical compound fertilizer and preparation method thereof
CN102134172A (en) * 2011-01-07 2011-07-27 六安亿牛生物科技有限公司 Loss-control organic and inorganic compound fertilizer and preparation method thereof
CN102408277A (en) * 2011-09-02 2012-04-11 史丹利化肥股份有限公司 Hightower pelletization slow-release long-acting high-phosphorus sulfenyl compound fertilizer and preparation method thereof
CN102503707A (en) * 2011-11-22 2012-06-20 史丹利化肥股份有限公司 Melted pelleting seaweed stable fertilizer and preparation method thereof
CN101759478B (en) * 2009-12-24 2012-08-29 成都市新都化工股份有限公司 Preparation method of compound fertilizer
CN106008003A (en) * 2016-05-31 2016-10-12 史丹利化肥扶余有限公司 High tower granulation produced high concentration compound fertilizer and production method thereof
CN106673761A (en) * 2016-12-28 2017-05-17 郑州阿波罗肥业有限公司 High nitrogen fertilizer formula capable of reducing ammoniacal smell in production process
CN106748264A (en) * 2017-01-20 2017-05-31 湖南省农业生物资源利用研究所 A kind of snakegourd long-acting special multi-element organic fertilizer and preparation method thereof
CN106831080A (en) * 2015-12-04 2017-06-13 山东永大肥业有限公司 A kind of production technology of high tower Huolisu complex fertilizer
CN107266250A (en) * 2017-06-24 2017-10-20 山东普金肥料有限公司 The production method of microbial manure is prepared based on high tower complexing
CN109180287A (en) * 2018-11-28 2019-01-11 四川金象赛瑞化工股份有限公司 A kind of fertilizer special for peanuts and preparation method thereof
CN109320365A (en) * 2018-12-25 2019-02-12 李勇 A kind of amino core glycan compound fertilizer

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1182085C (en) * 2002-01-31 2004-12-29 周建军 Process for preparing high-concentration compound N-P-K fertilizer by tower-type granulating
CN101314552B (en) * 2007-05-29 2011-04-13 中国科学院等离子体物理研究所 Low cost environment-friendly type composite sustained-release fertilizer
CN101117299A (en) * 2007-06-29 2008-02-06 东莞市大众农业科技有限公司 Process for producing compound fertilizer by tower granulation

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101759478B (en) * 2009-12-24 2012-08-29 成都市新都化工股份有限公司 Preparation method of compound fertilizer
CN102030592A (en) * 2010-11-10 2011-04-27 张超 Tower-granulated low-nitrogen high-phosphorus urine sulfur radical compound fertilizer and preparation method thereof
CN102030592B (en) * 2010-11-10 2013-01-30 张超 Tower-granulated low-nitrogen high-phosphorus urine sulfur radical compound fertilizer and preparation method thereof
CN102134172A (en) * 2011-01-07 2011-07-27 六安亿牛生物科技有限公司 Loss-control organic and inorganic compound fertilizer and preparation method thereof
CN102134172B (en) * 2011-01-07 2013-05-01 六安亿牛生物科技有限公司 Loss-control organic and inorganic compound fertilizer and preparation method thereof
CN102408277B (en) * 2011-09-02 2013-10-23 史丹利化肥股份有限公司 Hightower pelletization slow-release long-acting high-phosphorus sulfenyl compound fertilizer and preparation method thereof
CN102408277A (en) * 2011-09-02 2012-04-11 史丹利化肥股份有限公司 Hightower pelletization slow-release long-acting high-phosphorus sulfenyl compound fertilizer and preparation method thereof
CN102503707A (en) * 2011-11-22 2012-06-20 史丹利化肥股份有限公司 Melted pelleting seaweed stable fertilizer and preparation method thereof
CN106831080A (en) * 2015-12-04 2017-06-13 山东永大肥业有限公司 A kind of production technology of high tower Huolisu complex fertilizer
CN106008003A (en) * 2016-05-31 2016-10-12 史丹利化肥扶余有限公司 High tower granulation produced high concentration compound fertilizer and production method thereof
CN106673761A (en) * 2016-12-28 2017-05-17 郑州阿波罗肥业有限公司 High nitrogen fertilizer formula capable of reducing ammoniacal smell in production process
CN106748264A (en) * 2017-01-20 2017-05-31 湖南省农业生物资源利用研究所 A kind of snakegourd long-acting special multi-element organic fertilizer and preparation method thereof
CN107266250A (en) * 2017-06-24 2017-10-20 山东普金肥料有限公司 The production method of microbial manure is prepared based on high tower complexing
CN109180287A (en) * 2018-11-28 2019-01-11 四川金象赛瑞化工股份有限公司 A kind of fertilizer special for peanuts and preparation method thereof
CN109320365A (en) * 2018-12-25 2019-02-12 李勇 A kind of amino core glycan compound fertilizer

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