CN106747771A - A kind of high-efficient granule ammonium sulfate and preparation method thereof - Google Patents

A kind of high-efficient granule ammonium sulfate and preparation method thereof Download PDF

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Publication number
CN106747771A
CN106747771A CN201611028278.5A CN201611028278A CN106747771A CN 106747771 A CN106747771 A CN 106747771A CN 201611028278 A CN201611028278 A CN 201611028278A CN 106747771 A CN106747771 A CN 106747771A
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ammonium sulfate
weight portions
ammonium
sulfuric acid
parts
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乔奖峰
袁沁琳
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05CNITROGENOUS FERTILISERS
    • C05C3/00Fertilisers containing other salts of ammonia or ammonia itself, e.g. gas liquor

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Fertilizers (AREA)

Abstract

The present invention provides a kind of high-efficient granule ammonium sulfate, and the high-efficient granule ammonium sulfate is prepared from by the raw material of following weight parts:80-90 parts of ammonium sulfate, 1.5-2.5 parts of sulfuric acid, 2-3 parts of urea, ammonium hydrogen carbonate 1.5-2.5,1.5-3 parts of anhydrite, 0.5-1 part of water.The present invention has following beneficial effects:Quality is high, present invention process condition is simple, production process is easily manipulated, the ammonium sulfate indices of production meet the standards of GB535 1995, and balling ratio brings up to 90% by 70%, product particle smooth in appearance, granule strength is more than 25N, between 1.00 4.75mm, sulfur content stabilization is more than 24% for granularity;Low cost; it is Waste Sulfuric Acid because the present invention is raw materials used; the industry byproducts such as by-product anhydrite; raw material is cheap, and low production cost can turn waste into wealth; realize resource reutilization; and make use of the reaction heat of complex acid and the heat of hot returning charge to enter comminutor during granulation, and steam required during granulation is saved, save energy consumption.

Description

A kind of high-efficient granule ammonium sulfate and preparation method thereof
Technical field
The present invention relates to a kind of production technology of ammonium sulfate fertilizer, particularly a kind of high-efficient granule ammonium sulfate and its preparation Method.
Background technology
Sulphur is the indispensable nutrient of growth and development of plants, is the main component of sulfur-containing amino acid and intracellular various The synthesis material of material, and there is significant effect at aspects such as increasing crop yield, improvement crop qualities.Ammonium sulfate abbreviation sulphur Ammonium, is commonly called as ammonium sulphate, and powdery sulphur ammonium is the maximum sulfur fertilizer of current usage amount, and its water content is high, and nutrients release is very fast, in China Have and produce within over one hundred year and apply history, nitrogenous (N) theoretical value 21.2% of ammonium sulfate, sulfur-bearing (S) 24.1% is a kind of nitrogenous, sulphur The fertilizer of nutrient.Shown according to the Chinese Academy of Agricultural Sciences's data at present, 30% arable land a lack of sulfur is there are about in domestic 29 provinces and cities, and year is exposed About 2,000,000 tons or so, sulfuric acid content has been in state unable to make ends meet in China's soil.Ammonium sulfate as sulfur fertilizer principal item One of only up to 1,000,000 tons or so of annual production at present, wherein 90% is used for agricultural, but it is annual be also only capable of providing about 200,000 tons of sulphur, The deficiency of sulfur fertilizer has caused national great attention, it is desirable to improve utilization rate of fertilizer.And it is short that powdery ammonium sulfate is suitable only for growth period Crop, and the crop long for growth period, later stage fertilizer efficiency is not enough, and due to applying the aspect such as property, storage characteristics, transportability It is poor, it is impossible to meet the requirement of mechanization of agriculture fertilising.After ammonium sulfate granulating, physical property changes, nutrient releasing speed Slow down, extend the effective acting time of fertilizer, and can be blended as Special Fertilizers for Various Crops or with other granular chemical fertilizers after granulating Fertilizer is used, and has preferable market prospects.
The production method of existing graininess ammonium sulfate according to apply for a patent with periodical report data mainly have following several (1) extruder grain, is granulated with chilling roller machine to powdery ammonium sulfate.This technique weak point is that particle is non-round to be in the form of a column, and sulfur content is inclined Low, the production time is more long, and equipment corrosion is more serious.(2) with polyacrylamide, polyethylene glycol or PEF as organic adhesive Agent, ammonium phosphate produces granular ammonium sulfate as inorganic binder, and complicated and cost is higher because binding agent makes for this method, it is difficult to push away Extensively.(3) make binding agent with polyformaldehyde solution and produce a shape ammonium sulfate, also because binding agent is expensive, production steam, product Cost of manufacture is high-leveled and difficult with popularization.(4) crystallisation:Foreign countries disclose a kind of method that crystallisation prepares ammonium sulfate, make production The by product ammonium sulfate of caprolactam crystallizes granulating in crystallizing tank.This method requirement is only in the base of preparing process of caprolactam Carried out on plinth, applicability is not strong at home.
The content of the invention
Present invention solves the technical problem that:A kind of granular ammonium sulfate fertilizer that can efficiently produce and its production work are provided Skill, binding agent is made using industrial by-product Waste Sulfuric Acid and agricultural urea and water mixture, and ammonium hydrogen carbonate and industrial by-product anhydrite are to fill out Thing is filled to powdery ammonium sulfate coating granulation, and properties of product are good, and presentation quality is poor in solving existing method, and sulfur content is less than 24%, utilization rate is low, the problem of high cost.
The purpose of the present invention is realized by following technical proposals.
A kind of high-efficient granule ammonium sulfate, the ammonium sulphate grain is prepared from by the raw material of following weight parts:
Further, the sulfuric acid is 98% concentrated sulfuric acid.
Further, the anhydrite is the dead plaster that CaSO4 contents are not less than 97%.
A kind of high-efficient granule ammonium sulfate production method, the method includes following four steps:
Step one, the sulfuric acid for being proportionally added into complex acid tank 1.5-2.5 weight portions, the urea of 2-3 weight portions and The water of 0.5-1 weight point, mixes and is stirred continuously, and maintains the temperature at 70 DEG C-80 DEG C and is made water white transparency liquid as binding agent;
Step 2, the anhydrite powder of the ammonium sulfate of 80-90 weight portions and 1.5-3 weight portions is broken to 100 mesh after, with The ammonium hydrogen carbonate of 1.5-2.5 weight portions mixes homogenizing in comminutor;
Step 3, the binding agent described in step one is atomized and step 2 gained mixed material table is sprayed in comminutor Face, mixing granulation maintains prilling temperature at 60 DEG C -65 DEG C, obtains ammonium sulphate grain semi-finished product.
Step 4, ammonium sulphate grain semi-finished product obtained in step 3 are stacked 8-20h at normal temperatures, then by after stacking In product feeding drying kiln, inlet temperature is 110 DEG C -120 DEG C, and outlet temperature is maintained at 60 DEG C -65 DEG C, and drying time is 10-20min, cooling removes residual moisture;
Step 5, finally use conventional method after the material multi screening after drying to forming ammonium sulfate finished particle.
Under the present invention has relative to the preparation technology of existing high-efficient granule ammonium sulfate, formula design and application etc. State beneficial effect:
1), quality is high, and present invention process condition is simple, and production process is easily manipulated, the ammonium sulfate indices of production Meet GB535-1995 standards, and balling ratio brings up to 90% by 70%, product particle smooth in appearance, granule strength is more than 25N, between 1.00-4.75mm, sulfur content stabilization is more than 24% for granularity.
2), low cost, is Waste Sulfuric Acid because the present invention is raw materials used, and the industry byproduct such as by-product anhydrite, raw material is cheap, Low production cost, can turn waste into wealth, and realize resource reutilization, and make use of the reaction heat of complex acid and the heat of hot returning charge during granulation Amount enters comminutor, saves steam required during granulation, has saved energy consumption, and increased compost operation can make cold air and make Grain material contact, to granulation material water removal cooling, makes small particles material diameter quickly increase, and improves granule strength.
3), fertilizer efficiency is good, and the present invention, as a kind of inorganic binder thin-film material, is wrapped in particle using sulfuric acid and urea water Surface so that ammonium sulfate fertilizer has certain slow releasing function, it is possible to increase utilization rate of fertilizer, through Xi'an Hu County agricultural Technique Popularizing center field test proves that ammonium sulphate grain fertilizer of the present invention has obvious facilitation to summer corn growth, Local great drought in 2016, under the conditions of awful weather, robust plant, blade is dark green, with significant production-increasing function, and compares field phase 8.1% is reached than rate of growth.Compared with field of not applying fertilizer, 18.1% is increased, utilization rate of fertilizer improves 8.9%, have received out The effect in source section " sulphur ".
4), present invention bonding agent raw material used can gather materials on the spot, and the technological process of production is simple, it is easy to promote, for one As the granular general calcium factory of domestic production, match as long as sulfuric acid will be equipped with complex acid program and make sulfuric acid and urea into, do not go up again New equipment, later granulating working procedure is convenient to realize and existing equipment production technology grafting completely as production granulated phosphate fertilizer.
Specific embodiment
High-efficient granule ammonium sulfate of the invention and preparation method thereof is described in detail below by embodiment.
A kind of high-efficient granule ammonium sulfate, the ammonium sulphate grain is prepared from by the raw material of following weight parts:Ammonium sulfate 80- 90 parts, 1.5-2.5 parts of sulfuric acid, 2-3 parts of urea, 1.5-2.5 parts of ammonium hydrogen carbonate, 1.5-3 parts of anhydrite, 0.5-1 part of water. The sulfuric acid is 98% concentrated sulfuric acid.The anhydrite is CaSO4Content is not less than 97% dead plaster.
A kind of high-efficient granule ammonium sulfate production method, the method includes following four steps:
Step one, the sulfuric acid for being proportionally added into complex acid tank 1.5-2.5 weight portions, the urea of 2-3 weight portions and The water of 0.5-1 weight point, mixes and is stirred continuously, and maintains the temperature at 70 DEG C-80 DEG C and is made water white transparency liquid as binding agent; Wherein temperature control is most important, temperature drift, is also easy to produce excessive bubble so that the N volatilizations in urea, temperature is too low, urea Dissolving is slow, and part urea granules can not be completely dissolved, the spray effect when influence later stage granulates, and control mixing temperature is 70 DEG C -80 DEG C can ensure stable operation.
Step 2, the anhydrite powder of the ammonium sulfate of 80-90 weight portions and 1.5-3 weight portions is broken to 100 mesh sieving after, Mix homogenizing in comminutor with the ammonium hydrogen carbonate of 1.5-2.5 weight portions, it is fully dispersed to lump;
Step 3, the binding agent described in step one is atomized and step 2 gained mixed material table is sprayed in comminutor Face, mixing granulation maintains prilling temperature at 60 DEG C -65 DEG C, obtains ammonium sulphate grain semi-finished product, and balling ratio is up to 87%;
Step 4, ammonium sulphate grain semi-finished product obtained in step 3 are stacked 8-20h at normal temperatures, then by after stacking In product feeding drying kiln, inlet temperature is 110 DEG C -120 DEG C, and outlet temperature is maintained at 60 DEG C -65 DEG C, and drying time is 10-20min, cooling removes residual moisture;
Step 5, finally use conventional method after the material multi screening after drying to forming ammonium sulfate finished particle.
Final obtained ammonium sulfate finished particle is more than 20.6% through inspection containing N, and 24.07% is more than containing S, and granularity is in 2mm Particle to 3mm accounts for 98%, and granule strength 30N, water content is less than 0.4%, and free acid content is less than 0.12%, product meta-acid Property, can more be adapted to different soils and crop, it is very beneficial for the improvement of saline soil, improve crop yield.
The present invention is further illustrated below by specific embodiment.
Embodiment 1
Step one, sulfuric acid, the urea of 2 weight portions and 0.5 weight point that are proportionally added into complex acid tank 1.5 weight portions Water, mix and be stirred continuously, maintain the temperature at 70 DEG C and be made water white transparency liquid as binding agent;
Step 2, the anhydrite powder of the ammonium sulfate of 81 weight portions and 1.5 weight portions is broken to 100 mesh sieving after, with 1.5 weights The ammonium hydrogen carbonate for measuring part mixes homogenizing in comminutor, fully dispersed to lump;
Step 3, the binding agent described in step one is atomized and step 2 gained mixed material table is sprayed in comminutor Face, mixing granulation maintains prilling temperature at 60 DEG C, obtains ammonium sulphate grain semi-finished product,
Step 4, ammonium sulphate grain semi-finished product obtained in step 3 are stacked 8h at normal temperatures, then by the product after stacking In feeding drying kiln, inlet temperature is 110 DEG C, and outlet temperature is maintained at 60 DEG C, and drying time is 10, and cooling removes residual water Point;
Step 5, finally use conventional method after the material multi screening after drying to forming ammonium sulfate finished particle.
Embodiment 2
Step one, the sulfuric acid, the urea of 1.6 weight portions and 0.7 weight that are proportionally added into complex acid tank 1.95 weight portions The water of amount point, mixes and is stirred continuously, and maintains the temperature at 85 DEG C and is made water white transparency liquid as binding agent;
Step 2, the anhydrite powder of the ammonium sulfate of 86 weight portions and 2 weight portions is broken to 100 mesh sieving after, with 2 weight portions Ammonium hydrogen carbonate mix homogenizing in comminutor, it is fully dispersed to lump;
Step 3, the binding agent described in step one is atomized and step 2 gained mixed material table is sprayed in comminutor Face, mixing granulation maintains prilling temperature at 63 DEG C, obtains ammonium sulphate grain semi-finished product;
Step 4, ammonium sulphate grain semi-finished product obtained in step 3 are stacked 15h at normal temperatures, then by the product after stacking In feeding drying kiln, inlet temperature is 115 DEG C, and outlet temperature is maintained at 62 DEG C, and drying time is 15min, and cooling removes remaining Moisture;
Step 5, finally use conventional method after the material multi screening after drying to forming ammonium sulfate finished particle.
Embodiment 3
Step one, sulfuric acid, the urea of 3 weight portions and 1 weight point that are proportionally added into complex acid tank 2.5 weight portions Water, mixes and is stirred continuously, and maintains the temperature at 80 DEG C and is made water white transparency liquid as binding agent;
Step 2, the anhydrite powder of the ammonium sulfate of 90 weight portions and 3 weight portions is broken to 100 mesh sieving after, with 2.5 weight The ammonium hydrogen carbonate of part mixes homogenizing in comminutor, fully dispersed to lump;
Step 3, the binding agent described in step one is atomized and step 2 gained mixed material table is sprayed in comminutor Face, mixing granulation maintains prilling temperature at 65 DEG C, obtains ammonium sulphate grain semi-finished product;
Step 4, ammonium sulphate grain semi-finished product obtained in step 3 are stacked 20h at normal temperatures, then by the product after stacking In feeding drying kiln, inlet temperature is 120 DEG C, and outlet temperature is maintained at 65 DEG C, and drying time is 20min, and cooling removes remaining Moisture;
Step 5, finally use conventional method after the material multi screening after drying to forming ammonium sulfate finished particle.

Claims (4)

1. a kind of high-efficient granule ammonium sulfate, it is characterised in that the ammonium sulphate grain is prepared from by the raw material of following weight parts:
2. high-efficient granule ammonium sulfate according to claim 1, it is characterised in that the sulfuric acid is 98% concentrated sulfuric acid.
3. high-efficient granule ammonium sulfate according to claim 1, it is characterised in that the anhydrite is CaSO4Content is not less than 97% dead plaster.
4. a kind of high-efficient granule ammonium sulfate production method based on described in claim 1, it is characterised in that the method includes following Five steps:
Step one, the sulfuric acid for being proportionally added into complex acid tank 1.5-2.5 weight portions, the urea of 2-3 weight portions and 0.5- The water of 1 weight point, mixes and is stirred continuously, and maintains the temperature at 70 DEG C -80 DEG C and is made water white transparency liquid as binding agent;
Step 2, the anhydrite powder of the ammonium sulfate of 80-90 weight portions and 1.5-3 weight portions is broken to 100 mesh after, with 1.5- The ammonium hydrogen carbonate of 2.5 weight portions mixes homogenizing in comminutor;
Step 3, the binding agent described in step one is atomized and step 2 gained mixed material surface is sprayed in comminutor, mixed Granulation is closed, maintains prilling temperature at 60 DEG C -65 DEG C, obtain ammonium sulphate grain semi-finished product;
Step 4, ammonium sulphate grain semi-finished product obtained in step 3 are stacked 8-20h at normal temperatures, then by the product after stacking In feeding drying kiln, inlet temperature is 110 DEG C-120 DEG C, and outlet temperature is maintained at 60 DEG C-65 DEG C, drying time is 10- 20min, cooling removes residual moisture;
Step 5, finally use conventional method after the material multi screening after drying to forming ammonium sulfate finished particle.
CN201611028278.5A 2016-11-18 2016-11-18 A kind of high-efficient granule ammonium sulfate and preparation method thereof Pending CN106747771A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11040920B2 (en) 2017-12-15 2021-06-22 Innovations For World Nutrition Llc Fertilizer and plant growth promoter to increase plant yield and method of increasing plant yield
US11192830B2 (en) 2020-04-15 2021-12-07 Innovations for World Nutrition, LLC Seed coating to promote plant growth and method of increasing plant yield
US11358909B2 (en) 2020-04-15 2022-06-14 Innovations for World Nutrition, LLC Fertilizer containing a seed grind and a method of using the fertilizer to enhance plant growth
US11634366B2 (en) 2020-04-15 2023-04-25 Innovations for World Nutrition, LLC Plant growth enhancer using carbon dioxide to increase plant yield and method of increasing plant yield
US11787749B2 (en) 2020-04-15 2023-10-17 Innovations for World Nutrition, LLC Fertilizer and plant growth promoter to increase plant yield and method of increasing plant yield

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CN102503590A (en) * 2011-10-27 2012-06-20 山西师范大学 Production process for ammonium sulfate granules
CN103396195A (en) * 2013-08-09 2013-11-20 辽宁津大肥业有限公司 Urea sulfate reactor and application thereof
CN104803736A (en) * 2015-05-04 2015-07-29 河南神州大化肥业有限公司 Technological method for steam-free compound fertilizer production

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CN1651359A (en) * 2004-02-06 2005-08-10 河北天人化工股份有限公司 Production method of urocomposite fertilizer
CN102167650A (en) * 2011-01-27 2011-08-31 西南科技大学 Preparation method of gypsum-based urea gypsum-urea-ammonium sulphate controlled-release nitrogen fertilizers
CN102503622A (en) * 2011-09-17 2012-06-20 山东金山化肥有限公司 Process for producing urea sulfate ammoniated compound fertilizer
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11040920B2 (en) 2017-12-15 2021-06-22 Innovations For World Nutrition Llc Fertilizer and plant growth promoter to increase plant yield and method of increasing plant yield
US11192830B2 (en) 2020-04-15 2021-12-07 Innovations for World Nutrition, LLC Seed coating to promote plant growth and method of increasing plant yield
US11358909B2 (en) 2020-04-15 2022-06-14 Innovations for World Nutrition, LLC Fertilizer containing a seed grind and a method of using the fertilizer to enhance plant growth
US11634366B2 (en) 2020-04-15 2023-04-25 Innovations for World Nutrition, LLC Plant growth enhancer using carbon dioxide to increase plant yield and method of increasing plant yield
US11787749B2 (en) 2020-04-15 2023-10-17 Innovations for World Nutrition, LLC Fertilizer and plant growth promoter to increase plant yield and method of increasing plant yield
US12017964B2 (en) 2020-04-15 2024-06-25 Innovations for World Nutrition, LLC Plant growth enhancer using carbon dioxide to increase plant yield

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Application publication date: 20170531