Steel ladle sliding water gap device and assemble method thereof
Technical field
The present invention relates to a kind of steel ladle sliding water gap device and assemble method thereof that is installed in the installing plate outside, place, the ladle tapping mouth of a river, belong to machinery manufacturing technology field.
Background technology
In the present known steel ladle sliding water gap device, set up two angles of process from motion mode between slide block and the support and slide plate interfacial pressure, mainly can comprise two kinds of devices: the motion mode of device one is that the relative motion of track and track realizes opening and closing of the mouth of a river, and the slide plate interfacial pressure is established as manually and compresses; The motion mode of device two is realized opening and closing of the mouth of a river for the relative motion of wheel and track, and the slide plate interfacial pressure is established as automatically and compresses.Though device one is that track contacts with the face of track in the course of the work,, high safety, it can not realize setting up automatically the slide plate interfacial pressure, so operates loaded down with trivial detailsly, and labour intensity is big; Device two is pulled on track with roller in setting up slide plate interfacial pressure process automatically, this moment, mechanism's slide plate interfacial pressure was set up automatically, but roller and track need relative motion in the course of the work, therefore contact for line between roller and the track, the pressure of entire mechanism is all by the contact wire transmission, the having relatively high expectations of the serious wear of pair roller and track so pair roller and track in the use influences the safe operation of entire mechanism; Simultaneously, because being the rail wheel by slide block, the thrust of flexible member produces after being delivered to track on the support, change along with moving of slide block at entire work process middle slide plate interfacial pressure transmission point, so slide plate interfacial pressure instability, in addition, existing above-mentioned two kinds of devices are because upper and lower sliding plate brick fixed mechanism unreasonable structure causes the fixed mechanism life-span low, complex operation, labor strength is big.
Summary of the invention
One of the technical problem to be solved in the present invention is, at the deficiencies in the prior art, a kind of steel ladle sliding water gap device is provided, this device adopts the relative motion of track and track, mode with the face contact is controlled opening and closing of the mouth of a river, has realized compressing automatically of device by rolling mechanism on the support and the guide rail on the base, in the relative motion process of slide block and support, the fluctuation of slide plate interfacial pressure obviously reduces, and has improved the resistance to overturning of system.
Two of the technical problem to be solved in the present invention is, at the deficiencies in the prior art, provides a kind of steel ladle sliding water gap device, and upper and lower sliding plate brick jacking mechanism is set, and it is rational in infrastructure, and is easy and simple to handle, safe and reliable.
Three of the technical problem to be solved in the present invention is, at the deficiencies in the prior art, a kind of assemble method of steel ladle sliding water gap device is provided, in this Unit Installation, in the unloading process, realization is to flexible member compression or release, form the dynamic process that the slide plate interfacial pressure is set up and unloaded, produce on the track of the thrust of flexible member by the part of the track skidding upper bed-plate on the support, after pressure produces, do not fluctuate with moving of slide block, the stability of pressure significantly improves, and on, the fixed mechanism of lower skateboard brick is rational in infrastructure, easy to operate practicality, safe and reliable.
The problems referred to above solved by the invention are achieved by the following technical solution:
A kind of steel ladle sliding water gap device, comprise the installing plate that is fixed on the ladle, be installed with base on this installing plate, the top of base links to each other with the slide gate nozzle driving mechanism, and this base is provided with support, support is provided with the flexible member that is used to produce pressure, support is provided with slide block, offers groove on the apparent surface of base and slide block, is embedded upper and lower sliding plate brick in the groove respectively, offer long through groove on the base, this long through groove one end is provided with stop part along inwall towards holder orientation; The corresponding rolling mechanism that is provided with on support with this long through groove, this rolling mechanism is embedded in long through groove, and the stop part inboard is provided with guide rail, and the rolling mechanism on the support is located to the long through groove internal motion and at the stop part place along guide rail.
Support and slide block are corresponding to be provided with the track of fitting each other, and support and the slide block face by the track that is provided with respectively contacts and does relative motion.Enter long through groove for the ease of rolling mechanism, guide rail forms an inclined-plane along the direction of motion of rolling mechanism, and the angular range of this inclined-plane and horizontal plane is 15 °-45 °.Stop part can extend to form sidewall towards holder orientation for the inwall of long through groove one end, and the top of this sidewall is bent to form stop part relatively.Rolling mechanism can be for being symmetricly set on the roller on the support, and according to different space structure needs, this roller can be set to holoaxial roller or semiaxis roller.For the ease of in the groove of slide block fixedly the lower skateboard brick and in the groove of base fixing upper slide brick, an end of slide block groove and an end of base groove are respectively equipped with jacking mechanism.This jacking mechanism mainly includes bracing frame, this bracing frame is made up of the framework on top and the underframe of bottom, the both side surface of framework is fixed with upper and lower cover plate respectively, pass through axle, both are fixed on framework inside with eccentric wheel, the underframe two ends are installed with respectively and hold out against pin, and the shape, the position that hold out against pin are corresponding with the edge shape of upper and lower sliding plate brick.
A kind of assemble method of steel ladle sliding water gap device, this method comprises the steps:
Step 1: base is fixed on the ladle installing plate, one side of support and a side of base articulate, slide block is rack-mount, fixedly brick cup and filling pipe end, the slide gate nozzle driving mechanism is linked to each other with the top of base, on base and slide block, fix upper and lower sliding plate brick, turnover bracket respectively, itself and base are fastened, rolling mechanism on the support is embedded in the long through groove on base;
Step 2: the slide gate nozzle drive mechanism has the support motion of slide block, make the rolling mechanism on the support in long through groove, move and locate at the stop part place along guide rail, the flexible member pressurized deformation that links to each other with rolling mechanism that be provided with on the support this moment, produce pretightning force, support is located on base, driving mechanism can drive slide block separately and move back and forth on support, with opening or closing of control steel ladle sliding water gap.
In sum, steel ladle sliding water gap device provided by the present invention, adopt the relative motion of track and track, mode with the face contact is controlled opening and closing of the mouth of a river, realized compressing automatically of device by rolling mechanism on the support and the guide rail on the base, in the relative motion process of slide block and support, the fluctuation of slide plate interfacial pressure obviously reduces, and has improved the resistance to overturning of system; This device is provided with upper and lower sliding plate brick jacking mechanism, and it is rational in infrastructure, and easy to operate practicality is safe and reliable.
The assemble method of steel ladle sliding water gap device provided by the present invention, in this Unit Installation, unloading process, realization is to flexible member compression or release, the dynamic process of slide plate interfacial pressure and unloading slide plate interfacial pressure is set up in formation, produce on the track of the thrust of flexible member by the part of the track skidding upper bed-plate on the support, after pressure produces, do not fluctuate with moving of slide block, the stability of slide plate interfacial pressure significantly improves, and the practicality rational in infrastructure, easy and simple to handle of the fixed mechanism of upper and lower sliding plate brick, safe and reliable.
Below in conjunction with the drawings and specific embodiments technical scheme of the present invention is described in detail.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of base of the present invention;
Fig. 3 is the structural representation of support of the present invention;
Fig. 4 is the jacking mechanism structural representation in the slide block groove of the present invention;
Fig. 5 is a jacking mechanism overall structure schematic diagram of the present invention;
Fig. 6 is each parts decomposition texture schematic diagram of jacking mechanism of the present invention;
Fig. 7-Fig. 9 is steel ladle sliding water gap device assembling schematic diagram of the present invention;
Figure 10 is a flexible member pressure production process structural representation of the present invention.
The specific embodiment
As shown in Figure 1, be overall structure schematic diagram of the present invention.As can be known from Fig. 1, the invention provides a kind of steel ladle sliding water gap device, this device comprises the installing plate 100 that is fixed on the ladle, be installed with base 1 on this installing plate 100, the top of base 1 links to each other with slide gate nozzle driving mechanism 2, this base 1 is provided with support 3, support 3 is provided with the flexible member 4 that is used to produce pressure, support 3 is provided with slide block 5, on the apparent surface of base 1 and slide block 5, offer groove 11,51 (not shown)s, be embedded upper slide brick 111, lower skateboard brick 511 in the groove 11,51 respectively.As shown in Figure 2, be the structural representation of base of the present invention.In conjunction with Fig. 1, Fig. 2 as can be known, offer long through groove 12 on the base 1,3 directions are provided with stop part 13 to these long through groove 12 1 ends along inwall towards support.As shown in Figure 3, be the structural representation of support of the present invention.In conjunction with Fig. 1-Fig. 3 as can be known, on support 3 with these long through groove 12 corresponding rolling mechanisms 31 that are provided with, this rolling mechanism 31 is embedded in long through groove 12, and stop part 13 inboards are provided with guide rail 14, and the rolling mechanism 31 on the support 3 is located to long through groove 12 internal motions and at stop part 13 places along guide rail 14.Rolling mechanism 31 is to the motion of stop part 13 inside for convenience, and guide rail 14 forms an inclined-plane 141 along the direction of motion of rolling mechanism 31, and the angular range of this inclined-plane and horizontal plane is 15 °-45 °.The concrete structure of stop part 13 can adopt various ways, as shown in Figure 2, can be the extension sidewall of long through groove 12 1 ends 3 directions along inwall towards support, and this extension sidewall top is bent to form stop part 13 relatively.Or the (not shown) that extends to form relatively along the inwall top of long through groove 12 1 ends.Rolling mechanism 31 is for being symmetricly set on the roller on the support, and this roller is the holoaxial roller.
As shown in Figure 3, Figure 4, be provided with track 33 on support 3, correspondence is provided with track 52 on the slide block 5, and after slide block 5 is installed on the support 3, both fit track 33 and track 52 each other, and support 3 and slide block 5 face by the track that is provided with respectively contacts and does relative motion.
As shown in Figure 4, be the jacking mechanism structural representation in the slide block groove of the present invention.Fig. 2 in conjunction with Fig. 4 as can be known, one end of the groove 51 that is provided with on the slide block 5 is provided with jacking mechanism 6, be used in the groove 51 of slide block 5 fixedly lower skateboard brick 511, one end of the groove 11 that is provided with on the base 1 is provided with jacking mechanism 6, be used in the groove 11 of base 1 fixedly upper slide brick 111, the locations of structures of upper slide brick 111, lower skateboard brick 511 as shown in Figure 1.As Fig. 5, shown in Figure 6, be respectively each parts decomposition texture schematic diagram of jacking mechanism overall structure schematic diagram of the present invention and jacking mechanism of the present invention.From Fig. 5, Fig. 6 as can be known, jacking mechanism 6 mainly includes bracing frame 61, this bracing frame 61 is made up of the framework 611 on top and the underframe 612 of bottom, the both side surface of framework 611 is fixed with upper cover plate 62, lower cover 63 respectively, by axle 64, both are fixed on framework 611 inside with eccentric wheel 65, underframe 612 two ends are installed with respectively and hold out against pin 66, the shape, the position that hold out against pin 66 are corresponding with the edge shape of upper slide brick 111, lower skateboard brick 511, can effectively this upper slide brick 111 and lower skateboard brick 511 be held out against the location.
As Fig. 7-shown in Figure 9, be steel ladle sliding water gap device assembling schematic diagram of the present invention.As we know from the figure, the invention provides a kind of assemble method of steel ladle sliding water gap device, this method comprises the steps:
As shown in Figure 7, step 1 in the assembling process comprises: base 1 is fixed on the ladle installing plate 100, one side of support 3 and a side of base 1 articulate, slide block 5 is installed on the support 3, the top of slide gate nozzle driving mechanism 2 with base 1 linked to each other fixedly upper slide brick 111, lower skateboard brick 511 on base 1 and slide block 5 respectively, turnover bracket 3, itself and base 1 fastened, rolling mechanism 31 on the support 3 is embedded in the long through groove 12 on base 1.
Also comprise concrete steps 11 in the step 1, upper slide brick 111, lower skateboard brick 511 are fixing on base 1 and slide block 5 by jacking mechanism 6 respectively.In conjunction with Fig. 5, shown in Figure 6, in fixing process, at first by being arranged on outside spiral shell button 641 mandrels 64, the eccentric wheel 65 that this axle 64 drives framework 611 inside rotates, the wheel rim of eccentric wheel 65 holds out against underframe 612, underframe 612 drives and holds out against pin 66, and the edge that holds out against pin 66 and upper slide brick 111, lower skateboard brick 511 holds out against, and makes its secure.
As shown in Figure 1, in installation process, according to different needs, after slide block is rack-mount, before making the slide gate nozzle driving mechanism and the top of base linking to each other, also will be at base upper fixed seat brick and filling pipe end, and entire mechanism such as brick cup and filling pipe end needs be contained in install on the ladle after, in building packet procedures, brick cup and filling pipe end are fixed, and mouth of a river cover will descend the mouth of a river to be fixed on the slide block under utilizing.Block bag described here is meant at ladle inner wall refractory material is set.
As shown in Figure 8, step 2 in the assembling process comprises: slide gate nozzle driving mechanism 2 drives support 3 motions that have slide block 5 (not shown)s, make the rolling mechanism 31 on the support 3 in long through groove 12, move and locate at stop part 13 places along guide rail 14 (not shown)s, the flexible member 4 (not shown) pressurized deformation that be provided with on the support 3 this moment, produce pretightning force, support 3 is located on base 1, driving mechanism 2 can drive slide block 5 separately at this moment and move back and forth on support 3, with opening or closing of control steel ladle sliding water gap.
Also comprise concrete steps 22 in the step 2, on the relative position of support 3 and base 1, be provided with positioner, be used for the location of support 3 on base 1.Specifically, as Fig. 8, shown in Figure 9, this positioner can be a locating hole of giving prominence to 32 and the corresponding alignment pin 15 that is arranged on base 1 top that is arranged on support 3 tops, according to different structure needs, this positioner also can be alignment pin and the corresponding locating hole that is arranged on base 1 end that is arranged on support 3 ends.
In above-mentioned steel ladle sliding water gap device, the flexible member 4 that being used to of being provided with on the support 3 produces pressure is generally groups of springs 41.As shown in Figure 1, in the both sides of the edge of support 3, be provided with the accommodation space that is used to hold groups of springs 41 usually, this accommodation space can be groups of springs groove 32, and groups of springs 41 is arranged on groups of springs groove 32 inside.As shown in figure 10, be flexible member pressure production process structural representation of the present invention.Figure 10 in conjunction with Fig. 3 as can be known, flexible member 4 is separately positioned on support 3 relative both sides with rolling mechanism 31, in conjunction with shown in Figure 1, wherein, what rolling mechanism 31 adopted is the holoaxial roller, this roller is positioned at the both sides of a holoaxial 311, at the middle part of this holoaxial 311, be provided with pole 411, this pole 411 constitutes " T " font with holoaxial 311, by cover plate 42, nut 43, cover plate 42 is fixed on groups of springs 41 groups of springs groove 32 inside of support 3.
In the assembling process of steel ladle sliding water gap device, at first rolling mechanism 31 enters long through groove 12, driving along with slide gate nozzle driving mechanism 2, drive support 3 motions, make rolling mechanism 31 along long through groove 12 towards stop part 13 directions move, the guide rail 14 that rolling mechanism 31 is provided with along stop part 13 belows enters stop part 13, and the inclined-plane (15 °-45 °) 141 that is arranged on guide rail 14 ends plays the effect of guiding in this motion process.Because guide rail 14 has certain thickness, after rolling mechanism 31 enters stop part 13 with produce one before in difference in height longitudinally, rolling mechanism 31 earlier, after the position shown in dotted line among Figure 10 and solid line part, holoaxial 311 drives pole 411 and moves downward, it is downward to drive cover plate 42 by nut 43, moving downward of cover plate 42 makes groups of springs 41 that elastic deformation take place, produce a pretightning force, this pretightning force is the operating pressure of mouth of a river device, under this state, this mouth of a river device can be under the driving of slide gate nozzle driving mechanism 2, and action is opened and sealed at the realization mouth of a river normally.
Upper slide brick 111 and lower skateboard brick 511 rub each other in opening and seal in the action of the mouth of a river, belong to consumable accessory, need often to change.In the process of hot repair, its unloading process and the decompression procedure of groups of springs 41 in whole device, opposite with assembling process, do not repeat them here.
It should be noted last that: above embodiment is only unrestricted in order to explanation the present invention, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement the present invention, and not breaking away from the spirit and scope of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.