CN101391688B - Container assembly method, container assembling apparatus and setting method thereof - Google Patents
Container assembly method, container assembling apparatus and setting method thereof Download PDFInfo
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- CN101391688B CN101391688B CN200810088733XA CN200810088733A CN101391688B CN 101391688 B CN101391688 B CN 101391688B CN 200810088733X A CN200810088733X A CN 200810088733XA CN 200810088733 A CN200810088733 A CN 200810088733A CN 101391688 B CN101391688 B CN 101391688B
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- 238000000034 method Methods 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 claims abstract description 87
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 25
- 238000003860 storage Methods 0.000 claims description 62
- 239000002994 raw material Substances 0.000 claims description 44
- 238000003754 machining Methods 0.000 claims description 7
- 238000004148 unit process Methods 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 238000000151 deposition Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
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Abstract
The invention discloses a container assembling method and a container assembling apparatus. The method comprises the following steps: an assembling unit is arranged; a chassis conveying unit is arranged at the manufacturing upstream side of the assembling unit; a first hoisting unit is arranged above the assembling unit; the chassis conveying unit is adopted to convey the chassis to a preset position in the assembling unit; the first hoisting unit is adopted to convey two side plates to the preset position in the assembling unit; a front end and a door end are respectively conveyed to the preset position in the assembling unit; a top plate is conveyed to the preset position in the assembling unit; the assembling process is carried out in the assembling unit to form an integrated container. By adopting the method, the side plates can be conveyed to the assembling unit without passing through the main channel of the manufacturing plant, thus enhancing the safety of container manufacturing.
Description
Technical field
The present invention relates to the container production field, particularly relate to a kind of container assembly method and a kind of container assembling apparatus and method to set up thereof.
Background technology
Freight container has obtained application more and more widely as accumulating instrument commonly used in the modern logistics.As shown in Figure 1, freight container 10 generally includes top board 11, underframe 12, two side plates 13, front end 14 and door ends 15.Wherein, side plate 13 is separately positioned on the both sides of underframe 12, and front end 14 and door end 15 are separately positioned on the two ends of underframe 12.Usually, when producing freight container, top board 11, underframe 12, side plate 13, front end 14 and door end 15 are produced respectively, and then they are assembled, and form freight container integral body.Fig. 2 shows the integral production flow process of freight container.
Fig. 3 shows container assembling apparatus commonly used in the prior art.The underframe 12 of freight container, side plate 13, front end 14 and door end 15 be processing in underframe pay unit 22, side plate pay unit 23, front end pay unit 24 and door end pay unit 25 respectively, afterwards, assembles in the first general assembly unit 27.Wherein, underframe pay unit 22 aligns with the first general assembly unit 27, makes the underframe that is processed by this underframe pay unit 22 can directly be fed forward to the first general assembly unit 27.Side plate pay unit 23 is positioned at the first general assembly unit, 27 1 sides, assembles thereby the side plate that processes is transported to the first general assembly unit 27 by the suspender (not shown) that is arranged on the job shop top.Front end pay unit 24 and door end pay unit 25 are positioned at the opposite side of the first general assembly unit 27, assemble thereby front end that processes and Men Duan also are transported to the first general assembly unit 27 via crane.
The assembly that underframe, side plate, front end and door end form after 27 assemblings of the first general assembly unit are finished directly is fed forward to the second general assembly unit 28.Above this second general assembly unit 28, be provided with top board machining cell (not shown).The top board that processes directly is transported to the second general assembly unit 28 downwards and is assembled, thereby forms complete freight container.
Yet, the container production method major defect is in the prior art, the side plate pay unit 23 and the first general assembly unit 27 lay respectively at the both sides of a main channel M of job shop, and the side plate that processes need be assembled to the first general assembly unit 27 by handling, thereby side plate can be from aerial leap main channel.In case the hoist tool et out of order can cause serious threat to the life security of operator in the main channel.For fear of the generation of suspender fault, need often suspender to be overhauled and safeguard that this has increased the productive costs of freight container to a certain extent.Simultaneously, the workman of the normal operation in the main channel also may reduce production efficiency because the side plate of top dodged by needs.
Summary of the invention
The object of the present invention is to provide a kind of container assembly method, this method can improve the safety of container production, enhances productivity simultaneously.
Another object of the present invention is to provide a kind of container assembling apparatus,, and reduce the device maintenance cost with the safety of raising container production.
A further object of the present invention is to provide a kind of method that container assembling apparatus is set, and makes this container assembling apparatus have very high production security.
For achieving the above object, the present invention proposes a kind of container assembly method.Described freight container comprises a top board, a underframe, two side plates, a front end and ends.Described method comprises: an assembly unit is set, is used for assembled container integral body; With described assembly unit one underframe pay unit is set abreast, and makes that the manufacturing line direction of this underframe pay unit is opposite with the manufacturing line direction of described assembly unit; Production upstream side at described assembly unit is provided with a underframe supply unit, and makes this underframe supply unit be positioned at the downstream of this underframe pay unit; Be provided for processing the side plate pay unit of side plate at the upstream side of described assembly unit, wherein said underframe supply unit is between described side plate pay unit and described assembly unit; One first trolley units is set above described assembly unit, makes described first trolley units extend to this assembly unit from the upstream side of this assembly unit; The underframe that utilizes described underframe supply unit that described underframe pay unit is produced is transported to the desired location in the described assembly unit; The side plate that described side plate pay unit processes is delivered to described first trolley units from described side plate pay unit, and utilize described first trolley units to carry simultaneously to be respectively applied for two side plates being assemblied in freight container left and right sides desired location in the described assembly unit; Carry front end and door to hold desired location in the assembly unit respectively; Carry the middle desired location of top board to this assembly unit; And, be assembled into together being transferred the underframe, side plate, front end, door end and the top board that come, to form freight container integral body at this assembly unit.Wherein, described assembly unit is parallel to the main channel in container production workshop, and is positioned at the same side of this main channel with described underframe pay unit and described side plate pay unit.
Alternatively, the described underframe supply unit that utilizes carries the step in the desired location of underframe in the described assembly unit to comprise: utilize at least one the vertical feedway in the described underframe supply unit, along the producer of described underframe pay unit to, this underframe is transported to a desired location from described underframe pay unit; Utilize a lateral transfer device in the described underframe supply unit, the edge is transported to this underframe the upstream side of described assembly unit perpendicular to the direction of the throughput direction of described vertical feedway; And utilize at least one other vertical feedway in the described underframe supply unit, along the producer of described assembly unit to, this underframe is transported in the described assembly unit.
Alternatively, when described lateral transfer device is worked, described vertical feedway is reduced to the working face that is lower than described lateral transfer device; And when described vertical feedway is worked, it is risen to the working face that is higher than described lateral transfer device.
Alternatively, described first trolley units of utilizing carries two side plates to comprise to the step in the assembly unit: carry these two side plates to described assembly unit side by side, and make the spacing between described two side plates and the width of freight container to be assembled adapt.
Alternatively, described first trolley units of utilizing carries two side plates step in desired location in the assembly unit also to comprise: the side plate that processes is delivered to corresponding parking space the side plate storage unit from described side plate machining cell, wherein said side plate storage unit is between described side plate machining cell and described assembly unit, and has a parking space that at least one pair of is used to deposit the side plate that processes, the interval preset distance between the every pair of parking space.
Description of drawings
Alternatively, described method comprises that also from a pair of parking space each take out respectively a side plate and utilize first trolley units to be delivered to described assembly unit, comprise: will deliver to the side plate correspondence of the unit passage of getting the raw materials ready of getting the raw materials ready from the side plate that a pair of parking space takes out, wherein, the described side plate unit of getting the raw materials ready is arranged between described side plate storage unit and the described assembly unit, and have two passages of getting the raw materials ready, corresponding to a pair of parking space in the described side plate storage unit; And the side plate that will be arranged in the described passage of getting the raw materials ready is lifted into described first trolley units.
Alternatively, described method also comprises: two pairs of parking spaces are set in described side plate storage unit; And before side plate being delivered to the described passage of getting the raw materials ready, the described side plate storage unit of transverse shifting is so that wherein get the raw materials ready two passages of getting the raw materials ready of unit of a pair of parking space and described side plate are corresponding.
Alternatively, described method also comprises: utilize second trolley units of a sealing that front end and/or the Men Duan that processes delivered to described assembly unit.
Alternatively, the described step of utilizing second trolley units to transport front end and/or door end also comprises: the door end that will process and front end are delivered to respectively door end storage unit and the front end storage unit of the below that is positioned at described second trolley units; And a front end of holding and/or leaving in the described front end storage unit that will leave in the described door end storage unit is lifted into described second trolley units.
Alternatively, when utilizing described second trolley units to transport front end and/or door end, the front end that is transported and/or door end are through two center-aisles of getting the raw materials ready between the passage of the unit of getting the raw materials ready at described side plate.
For achieving the above object, the invention allows for a kind of container assembling apparatus, this device is arranged in the container production workshop, and comprises underframe production unit, side plate production unit, front end production unit, door end production unit and the top board production unit of the underframe, side plate, front end, door end and the top board that are respectively applied to produce container. Described container assembling apparatus also comprises: assembly unit is used for assembling container integral body; Underframe is carried the unit, is positioned at the production upstream side of described assembly unit, is used for the underframe that processes is delivered to this assembly unit; And first trolley units, be positioned at the top of described assembly unit, and extend to this assembly unit from the production upstream side of this assembly unit, be used for side plate is delivered to this assembly unit. Wherein, described underframe production unit and described assembly unit are arranged side by side, and both production line opposite directions, so that described underframe carries the unit to be positioned at the production downstream of described underframe production unit; Described side plate production unit is positioned at the production upstream side of described assembly unit and described first trolley units; Described assembly unit is parallel to the main channel of described workshop, and is positioned at the same side of this main channel with described underframe production unit and described side plate production unit.
Alternatively, described underframe carries the unit to comprise at least two longitudinal conveying devices and at least one cross conveyor, one of them longitudinal conveying device is positioned at the downstream of described underframe production unit, and another longitudinal conveying device is positioned at the upstream side of described assembly unit.
Alternatively, the producer that the throughput direction of described longitudinal conveying device is parallel to described assembly unit or described underframe production unit to, the throughput direction of described cross conveyor perpendicular to the producer of described assembly unit and described underframe production unit to.
Alternatively, each longitudinal conveying device comprises two carrier chains and be used for to drive the motor of carrier chain.
Alternatively, each lateral transfer device comprises two conveyer chains and the motor that is used to drive conveyer chain.
The specific embodiment
Alternatively, also be provided with lifting mechanism in each vertical feedway, be used for the cooresponding vertical feedway of lifting and interfere to avoid itself and lateral transfer device.
Alternatively, described underframe supply unit comprises four vertical feedways and two lateral transfer devices.
Alternatively, described first trolley units comprises: track extends to this assembly unit from the production upstream of described assembly unit; And suspender, be arranged on this track.
Alternatively, described first trolley units comprises two parallel to each other and tracks of preset distance at interval.
Alternatively, be provided with the side plate storage unit between described side plate machining cell and described assembly unit, described side plate storage unit has the parking space that at least one pair of is used to deposit the side plate that processes, and is corresponding with two tracks of described first trolley units.
Alternatively, be provided with the load-transfer device that is used to carry side plate in each parking space.
Alternatively, described side plate storage unit comprises two pairs of parking spaces, and described side plate storage unit also is provided with mobile device, is used for this side plate storage unit of side travel so that wherein a pair of parking space aligns with two tracks of described first trolley units.
Alternatively, be provided with the side plate unit of getting the raw materials ready between described side plate storage unit and described assembly unit, the described side plate unit of getting the raw materials ready has: two passages of getting the raw materials ready, corresponding to two tracks of described first trolley units; And a centre gangway, get the raw materials ready between the passage at described two.
Alternatively, described container assembling apparatus also comprises second trolley units that is arranged on this assembly unit top, is used for front end and/or Men Duan are transported to the desired location of this assembly unit.
Alternatively, described second trolley units comprises an osed top track and the suspender that is arranged on the closed orbit.
Alternatively, the closed orbit of described second trolley units comprises two sections siding tracks parallel to each other and is positioned at two sections end tracks of this side rails end, one of them siding track between two tracks of described first trolley units, described side plate gets the raw materials ready above the centre gangway of unit.
Alternatively, below another siding track, be provided with front end storage unit and door end storage unit, be respectively applied for and deposit front end and the door end that processes.
Alternatively, described front end storage unit and door end storage unit and described assembly unit are positioned at the same side of described main channel, and described front end pay unit and door end pay unit are positioned at the opposite side of described main channel with respect to described assembly unit.
For achieving the above object, the invention allows for a kind of method that above-mentioned container assembling apparatus is set.This method comprises: the main channel that is parallel to described workshop is provided with one and is used for assembled container single-piece assembly unit; Setting is respectively applied for underframe pay unit, side plate pay unit, front end pay unit, door end pay unit and the top board pay unit of underframe, side plate, front end, door end and the top board of producing freight container, and makes described underframe pay unit and described side plate pay unit and described assembly unit be positioned at the same side of the main channel of workshop; Production upstream side at described assembly unit is provided with a underframe supply unit, and the underframe that is used for processing is transported to the desired location of this assembly unit; And one first trolley units is set above described assembly unit, the side plate that is used for processing is transported to this assembly unit.
According to the present invention, first trolley units that is used to transport side plate is extended to assembly unit from the upstream of assembly unit, be positioned at the same side of main channel, workshop with assembly unit, thereby make side plate need not to cross over the main channel can be delivered to assembly unit, thereby can not form potential safety hazard to the workman of normal operation in the main channel, improved production security.The get the raw materials ready side plate that is set to process of unit of side plate storage unit and side plate provides safe and reliable parking space, has further improved the safety that side plate is carried.In addition, in the present invention, second trolley units that is used to transport an end and/or front end also is arranged on the same side of main channel with assembly unit, thereby has improved production efficiency and production security.
The present invention is described in detail with detailed embodiment below in conjunction with accompanying drawing.
Fig. 1 is the container structure schematic diagram;
Fig. 2 is the production procedure scheme drawing of freight container;
Fig. 3 is the structured flowchart of container assembling apparatus commonly used in the prior art;
Fig. 4 is the structured flowchart of container assembling apparatus of the present invention;
Fig. 5 shows the underframe landline according to container assembly method of the present invention;
Fig. 6 is the birds-eye view of underframe supply unit according to an embodiment of the invention;
Fig. 7 is the birds-eye view of underframe supply unit according to another embodiment of the present invention;
Fig. 8 shows side plate landline, door end landline and the front end landline according to container assembly method of the present invention;
Fig. 9 A and Fig. 9 B are respectively the birds-eye view and the lateral plan of side plate storage unit according to an embodiment of the invention;
Figure 10 A and 10B are respectively side plate according to an embodiment of the invention the get the raw materials ready birds-eye view and the lateral plan of unit.
As shown in Figure 4, container assembling apparatus 100 of the present invention comprises top board production unit 110, underframe production unit 120, side plate production unit 130, front end production unit 140, the door end production unit 150 of the top board, underframe, side plate, front end and the door end that are respectively applied to produce container, also comprises simultaneously the assembly unit 190 for assembling container integral body. Wherein top board production unit 110 is positioned at the top of assembly unit 190.
With reference to figure 4, Fig. 5, underframe production unit 120 preferably be arranged in parallel side by side with assembly unit 190, and is positioned at the same side of the main channel M of workshop. The two production opposite direction, namely the production updrift side of underframe production unit 120 is corresponding to the production downstream direction of assembly unit 190, and the production downstream direction of underframe production unit 120 is corresponding to the production updrift side of assembly unit 190. In the position corresponding to the updrift side of the downstream direction of underframe production unit 120 and assembly unit 190, be provided with a underframe and carry unit 200, be used for the underframe that processes is transported to from underframe production unit 120 along the U-shaped route precalculated position of assembly unit 190.
Underframe is carried an embodiment of unit 200 according to the present invention, and it comprises two longitudinal conveying devices 210 and the cross conveyor that is made of two carrier chains 240, as shown in Figure 6. Longitudinal conveying device 210 is used for (that is, longitudinally) carrying underframe, the motor that it comprises two carrier chains 212 and is used for driving carrier chain 212 along the direction W that is parallel to the production line direction. Wherein, longitudinal conveying device 210 arranges corresponding to the downstream of underframe production unit 120, and another longitudinal conveying device 210 is corresponding to the upstream side setting of assembly unit 190. Cross conveyor is used for carrying underframe along the direction V (that is, along horizontal) perpendicular to the production line direction. Here, be equipped with for the motor 245 that drives this carrier chain on every carrier chain 240.
Specifically, the underframe of being produced by underframe production unit 120, at first be transported to a precalculated position by the longitudinal conveying device 210 of a correspondence along the A1 direction, the underframe that wherein is on this precalculated position can be carried by cross conveyor, stops afterwards this longitudinal conveying device 210; Subsequently, cross conveyor starts, and this underframe edge is transported to another precalculated position perpendicular to the A2 direction of A1 direction substantially, namely assembles the upstream side of unit, stops afterwards cross conveyor; Then, another longitudinal conveying device 210 starts, and underframe is transported to assembly unit 190 along the A3 direction, stops afterwards.
Here, longitudinal conveying device 210 also is provided with elevating mechanism 218. When longitudinal conveying device 210 work, elevating mechanism 218 is so that carrier chain 212 rises to the position of the carrier chain 240 that is higher than cross conveyor; And when cross conveyor 240 work, elevating mechanism 218 is so that carrier chain 212 drops to the position of the carrier chain 240 that is lower than cross conveyor. Thereby can not interfere between carrier chain 212 and the carrier chain 240.
As shown in Figure 7, underframe is carried a preferred embodiment of unit 200 according to the present invention, and it comprises four longitudinal conveying device 210a～210d and two cross conveyors, thereby can use according to the needs independent assortment of reality processing. For instance, can select at first to utilize longitudinal conveying device 210a and 210b the underframe that processes to be delivered to the cross conveyor that is positioned at Fig. 7 left side, the cross conveyor that utilizes then this left side is delivered to the position of longitudinal conveying device 210c with underframe, utilizes at last longitudinal conveying device 210c and 210d that underframe is sent into assembly unit 190. Perhaps, also can select at first to utilize longitudinal conveying device 210a the underframe that processes to be delivered to the cross conveyor that is positioned at Fig. 7 right side, the cross conveyor that utilizes then this right side is delivered to the position of longitudinal conveying device 210d with underframe, utilizes at last longitudinal conveying device 210d that underframe is sent into assembly unit 190. Merit attention, when one of them vertically/when cross conveyor breaks down, by other vertically/cross conveyor also can normally carry underframe, thereby rate of breakdown that can the whole container assembling apparatus of decrease ensures production efficiency.
With reference to figure 4 and Fig. 8, side plate production unit 130 is positioned at the updrift side of assembly unit 190, and its producer is to identical with assembly unit 190. Above assembly unit, be provided with first trolley units 170. First trolley units 170 is corresponding with assembly unit 190, is used for the side plate that processes is transported to from side plate production unit 130 precalculated position of assembly unit 190. First trolley units 170 comprises the track 172 that extends to this assembly unit from the updrift side of assembly unit 190, and is arranged on the suspender (not shown) that is used for the handling side plate on the track 172. Preferably, first trolley units 170 comprises two tracks parallel to each other 172, thereby can be simultaneously from carrying the side plate that is used for being assemblied in the container left and right sides to assembly unit 190. Article two, the spacing of parallel orbit 172 preferably adapts with the width of container to be assembled, has considered simultaneously workman's operating space.
It should be noted that, according to the present invention, side plate production unit 130 and assembly unit 190 are arranged in the same side of main channel M, like this, when side plate is transported to assembly unit 190 by first trolley units 170 from side plate production unit 130, can not cross over main channel M, thereby can not form hidden danger to the safety of the workman in the main channel.
Preferably, between side plate production unit 130 and assembly unit 190, be provided with side plate storage unit 300, for example be arranged on before first trolley units 170. Side plate storage unit 300 self can along perpendicular to the side plate producer to direction T move, and can along be parallel to the side plate producer to direction S carry side plate. Shown in Fig. 9 A, 9B, side plate storage unit 300 comprises the parking space that is used for depositing side plate of at least one pair of interval preset distance, wherein is provided with the track that can carry along direction S side plate in each parking space. For example, side plate storage unit 300 as shown in Figure 9 is provided with two to (namely four) parking space 360a～360d, is respectively equipped with simultaneously four conveyer belt 310a～310d. The spacing distance of every pair of parking space, for example, the distance between the distance between parking space 360a and the 360c or parking space 360b and the 360d, with the 3rd deposit with the spacing of two parallel orbits 172 of first trolley units 170 corresponding.
Here, every conveyer belt all is equipped with a motor 320, is used for driving respectively corresponding conveyer belt. Below conveyer belt, be provided with mobile device 350, be used for moving whole side plate storage unit 300 along direction T, thereby so that every track of this side plate storage unit 300 can both be well be positioned at its first trolley units 170 of producing the side plate production unit 130 of upstream side and being positioned at its production downstream and align. For instance, drive by motor 380, side plate storage unit 300 is moved to the precalculated position, so that the side plate 13 that processes can leave in respectively on conveyer belt 310a～310d, shown in Fig. 9 B. When the needs assembled side panel, move side plate storage unit 300 along direction T, predetermined conveyer belt is alignd with first trolley units 170, for example conveyer belt 310a and 310c are alignd with first trolley units 170, perhaps conveyer belt 310b and 310d are alignd with first trolley units 170. An advantage of side plate storage unit 300 is the space of depositing side plate to be provided before assembly unit 190, thereby can to have satisfied better the assembling demand. Its another advantage is to utilize conveyer belt to transmit side plate than the handling side plate is safer aloft.
According to one embodiment of present invention, between side plate production unit 130 and assembly unit 190, also be provided with the side plate unit 400 of getting the raw materials ready, for example between side plate storage unit 300 and assembly unit 190. Preferably, this side plate unit 400 of getting the raw materials ready is arranged thereunder corresponding to first trolley units 170, get the raw materials ready the unit 400 so that carry the side plate of coming to be placed on this side plate from side plate storage unit 300. Shown in Figure 10 A, 10B, according to one embodiment of present invention, the side plate unit 400 of getting the raw materials ready comprises the passage 420 of getting the raw materials ready of two side plates placed parallel to each other 13, and each passage 420 of getting the raw materials ready corresponds respectively to a track 172 in first trolley units. Preferably, the side plate unit 400 of getting the raw materials ready is arranged on the top that underframe is carried unit 200, with conserve space. It should be noted that according to the present invention, get the raw materials ready in the unit 400 because the side plate that machines can be placed on side plate storage unit 300 and/or side plate, thereby can avoid causing security incident because suspender loses efficacy, effectively improved production security. Simultaneously, because side plate need not to be lifted for a long time, can also improve the service life of suspender.
Refer again to Fig. 4 and Fig. 8, above assembly unit 190, also be provided with second trolley units 180, for delivery of the container front end that processes and door end. Second trolley units 180 comprises sealing (for example, oblong) track 181, and is arranged on the suspender (not shown) on this closed orbit. Preferably, two groups of suspenders can be set, so that cycle alternation uses. Closed orbit 181 comprises two sections siding tracks parallel to each other 182 and 184, and the two sections end tracks 183 and 185 that are positioned at this side rails end. The position of one of them siding track (such as siding track 184) is corresponding with assembly unit 190, thereby front end and Men Duan can be transported to the precalculated position of assembly unit 190. A preferred embodiment according to second trolley units 180, siding track 184 is arranged on the plane of symmetry of two tracks 172 of first trolley units, thereby so that front end/Men Duanke passes from side plate is got the raw materials ready the center-aisle 480 of unit 400, this center-aisle 480 is got the raw materials ready at two and (is seen Figure 10 B) between the passage 420.
For instance, the below that the door end of producing and/or front end at first are transported to the siding track 182 of closed orbit 181; Then, utilize suspender to be transported to assembly unit 190 along closed orbit 181, for example, along the counter clockwise direction among Fig. 8, carry by way of siding track 182, end track 183 and siding track 184; Afterwards, unloaded suspender can continue in the counterclockwise direction, gets back to initial position via end track 185, thereby can continue the next door end of handling and/or front end. Utilize second trolley units 180 can effectively reduce workman's working strength. Preferably, below siding track 182, be provided with front end storage unit 240 and door end storage unit 250, be used for depositing respectively front end and the door end produced.
Preferably, front end, door end storage unit 240,250 corresponding assembly units 190 are arranged on the same side of main channel M, like this, the front end and/or the Men Duan that utilize second trolley units 180 to transmit can not cross over main channel M, thereby can not form potential safety hazard to the workman in the main channel, improve the security of producing. Here, front end production unit 140 and door end production unit 150 can be arranged on the opposite side of main channel M, as shown in Figure 8. Because in actual production, front end/door end usually utilizes fork truck to transport, thereby can not consist of potential safety hazard to the workman among the M of main channel.
As shown in Figure 4, top board production unit 110 can be arranged on the top of assembly unit 190, and like this, the top board that processes can directly be delivered to the precalculated position of assembly unit and assemble. The underframe, side plate, front end, door end and the top board that are transported to respectively precalculated position in the assembly unit 190 are assembled into together, can form complete container.
Container assembling step according to an embodiment of the invention mainly comprises front end/door end supply operation, underframe supply general assembly operation, side plate supply operation, below respectively explanation.
Front and back frame supply operation comprises: front end/door end by the traversing main channel of crossing of the transfer cart of for example railcar, is transported to corresponding front end storage unit and door end storage unit; Railcar is returned front end/door end production unit and is finished and have bad luck operation; And make front end/door end be transported to assembly unit by second trolley units, wait pending general assembly operation.
Underframe supply operation comprises: will produce underframe from underframe pay unit line longitudinally (producer to) carry the underframe supply unit; Utilize the lateral transfer device of this underframe supply unit that underframe is traversing to the desired location, this position is positioned at the updrift side of assembly unit; And underframe carried longitudinally be delivered to assembly unit, wait pending general assembly operation.
Side plate supply operation comprises: the side plate of producing is placed in the side plate storage unit; Side travel side plate storage unit aligns itself and the side plate unit of getting the raw materials ready, and utilizes this side plate storage unit will side plate wherein to be transported to the side plate unit of getting the raw materials ready; Utilize first trolley units that side plate is delivered to assembly unit, wait pending general assembly operation.
Though should be pointed out that invention has been described by above-mentioned embodiment, yet the present invention also can have other numerous embodiments.Without departing from the spirit and scope of the present invention; those of ordinary skill in the art obviously can make various corresponding changes and distortion to the present invention, but these changes and distortion all should belong in the scope that claims of the present invention and equivalent thereof protect.
Claims (29)
1. container assembly method, described freight container comprises a top board, a underframe, two side plates, a front end and ends, it is characterized in that this method comprises:
One assembly unit is set, is used for assembled container integral body;
With described assembly unit one underframe pay unit is set abreast, and makes that the manufacturing line direction of this underframe pay unit is opposite with the manufacturing line direction of described assembly unit;
Production upstream side at described assembly unit is provided with a underframe supply unit, and makes this underframe supply unit be positioned at the downstream of this underframe pay unit;
Be provided for processing the side plate pay unit of side plate at the upstream side of described assembly unit, wherein said underframe supply unit is between described side plate pay unit and described assembly unit;
One first trolley units is set above described assembly unit, makes described first trolley units extend to this assembly unit from the upstream side of this assembly unit;
The underframe that utilizes described underframe supply unit that described underframe pay unit is produced is transported to the desired location in the described assembly unit;
The side plate that described side plate pay unit processes is delivered to described first trolley units from described side plate pay unit, and utilize described first trolley units to carry simultaneously to be respectively applied for two side plates being assemblied in freight container left and right sides desired location in the described assembly unit;
Carry front end and door to hold desired location in the assembly unit respectively;
Carry the middle desired location of top board to this assembly unit; And
At this assembly unit, be assembled into together being transferred the underframe, side plate, front end, door end and the top board that come, with formation freight container integral body,
Wherein, described assembly unit is parallel to the main channel in container production workshop, and is positioned at the same side of this main channel with described underframe pay unit and described side plate pay unit.
2. method according to claim 1 is characterized in that, the described underframe supply unit that utilizes carries the step in the desired location of underframe in the described assembly unit to comprise:
Utilize at least one the vertical feedway in the described underframe supply unit, along the producer of described underframe pay unit to, this underframe is transported to a desired location from described underframe pay unit;
Utilize a lateral transfer device in the described underframe supply unit, the edge is transported to this underframe the upstream side of described assembly unit perpendicular to the direction of the throughput direction of described vertical feedway; And
Utilize at least one the other vertical feedway in the described underframe supply unit, along the producer of described assembly unit to, this underframe is transported in the described assembly unit.
3. method according to claim 2 is characterized in that, when described lateral transfer device is worked, described vertical feedway is reduced to the working face that is lower than described lateral transfer device; And when described vertical feedway is worked, it is risen to the working face that is higher than described lateral transfer device.
4. method according to claim 1, it is characterized in that, described first trolley units of utilizing carries two side plates to comprise to the step in the assembly unit: carry these two side plates to described assembly unit side by side, and make the spacing between described two side plates and the width of freight container to be assembled adapt.
5. method according to claim 4 is characterized in that, described first trolley units of utilizing carries two side plates step in desired location in the assembly unit also to comprise:
The side plate that processes is delivered to corresponding parking space the side plate storage unit from described side plate machining cell, wherein said side plate storage unit is between described side plate machining cell and described assembly unit, and has a parking space that at least one pair of is used to deposit the side plate that processes, the interval preset distance between the every pair of parking space.
6. method according to claim 5 is characterized in that, comprises that also from a pair of parking space each take out a side plate respectively and utilize first trolley units to be delivered to described assembly unit, comprising:
To deliver to the side plate correspondence of the unit passage of getting the raw materials ready of getting the raw materials ready from the side plate that a pair of parking space takes out, wherein, the described side plate unit of getting the raw materials ready is arranged between described side plate storage unit and the described assembly unit, and have two passages of getting the raw materials ready, corresponding to a pair of parking space in the described side plate storage unit; And
The side plate that will be arranged in the described passage of getting the raw materials ready lifts described first trolley units.
7. method according to claim 6 is characterized in that, also comprises,
Two pairs of parking spaces are set in described side plate storage unit; And
Before side plate being delivered to the described passage of getting the raw materials ready, the described side plate storage unit of side travel makes that get the raw materials ready two passages of getting the raw materials ready of unit of wherein a pair of parking space and described side plate are corresponding.
8. according to claim 1 or 6 described methods, it is characterized in that, also comprise, utilize an osed top second trolley units that front end and/or the Men Duan that processes delivered to described assembly unit.
9. method according to claim 8 is characterized in that, the described step of utilizing second trolley units to transport front end and/or door end also comprises:
The door that the door end that processes and front end are delivered to the below that is positioned at described second trolley units is respectively held storage unit and front end storage unit; And
Lift described second trolley units with leaving door end in the described door end storage unit and/or the front end that leaves in the described front end storage unit in.
10. method according to claim 8 is characterized in that, when utilizing described second trolley units to transport front end and/or door end, front end that is transported and/or door end are through two centre gangways of getting the raw materials ready between the passage of the unit of getting the raw materials ready at described side plate.
11. container assembling apparatus, be arranged in the container production workshop, comprise the underframe pay unit, side plate pay unit, front end pay unit, door end pay unit and the top board pay unit that are respectively applied for underframe, side plate, front end, door end and the top board of producing freight container, it is characterized in that described container assembling apparatus also comprises:
Assembly unit is used for assembled container integral body;
The underframe supply unit is positioned at the production upstream side of described assembly unit, and the underframe that is used for processing is delivered to this assembly unit; And
First trolley units is positioned at the top of described assembly unit, and extends to this assembly unit from the production upstream side of this assembly unit, be used for side plate is delivered to this assembly unit,
Wherein, described underframe pay unit and described assembly unit are arranged side by side, and both manufacturing line directions are opposite, make described underframe supply unit be positioned at the production downstream of described underframe pay unit; Described side plate pay unit is positioned at the production upstream side of described assembly unit and described first trolley units; Described assembly unit is parallel to the main channel of described workshop, and is positioned at the same side of this main channel with described underframe pay unit and described side plate pay unit.
12. container assembling apparatus according to claim 11, it is characterized in that, described underframe supply unit comprises at least two vertical feedways and at least one lateral transfer device, one of them vertical feedway is positioned at the downstream of described underframe pay unit, and another vertical feedway is positioned at the upstream side of described assembly unit.
13. container assembling apparatus according to claim 12, it is characterized in that, the producer that the throughput direction of described vertical feedway is parallel to described assembly unit or described underframe pay unit to, described lateral transfer device delivery direction perpendicular to the producer of described assembly unit and described underframe pay unit to.
14. container assembling apparatus according to claim 12 is characterized in that, each vertical feedway comprises two conveyer chains and is used to drive the motor of conveyer chain.
15. container assembling apparatus according to claim 12 is characterized in that, each lateral transfer device comprises two conveyer chains and is used to drive the motor of conveyer chain.
16. container assembling apparatus according to claim 12 is characterized in that, also is provided with lifting mechanism in each vertical feedway, is used for the cooresponding vertical feedway of lifting and interferes to avoid itself and lateral transfer device.
17., it is characterized in that described underframe supply unit comprises four vertical feedways and two lateral transfer devices according to each described container assembling apparatus among the claim 12-16.
18. container assembling apparatus according to claim 11 is characterized in that, described first trolley units comprises:
Track extends to this assembly unit from the production upstream of described assembly unit; And
Suspender is arranged on this track.
19. container assembling apparatus according to claim 18 is characterized in that, described first trolley units comprises two parallel to each other and tracks of preset distance at interval.
20. container assembling apparatus according to claim 11, it is characterized in that, between described side plate machining cell and described assembly unit, be provided with the side plate storage unit, described side plate storage unit has the parking space that at least one pair of is used to deposit the side plate that processes, and is corresponding with two tracks of described first trolley units.
21. container assembling apparatus according to claim 20 is characterized in that, is provided with the load-transfer device that is used to carry side plate in each parking space.
22. container assembling apparatus according to claim 20, it is characterized in that, described side plate storage unit comprises two pairs of parking spaces, described side plate storage unit also is provided with mobile device, is used for this side plate storage unit of side travel so that wherein a pair of parking space aligns with two tracks of described first trolley units.
23. container assembling apparatus according to claim 11 is characterized in that, is provided with the side plate unit of getting the raw materials ready between described side plate storage unit and described assembly unit, the described side plate unit of getting the raw materials ready has:
Two passages of getting the raw materials ready are corresponding to two tracks of described first trolley units; And
A centre gangway is got the raw materials ready between the passage at described two.
24. container assembling apparatus according to claim 23 is characterized in that, also comprises second trolley units that is arranged on this assembly unit top, is used for front end and/or Men Duan are transported to the desired location of this assembly unit.
25. container assembling apparatus according to claim 24 is characterized in that, described second trolley units comprises an osed top track and the suspender that is arranged on the closed orbit.
26. container assembling apparatus according to claim 25, it is characterized in that, the closed orbit of described second trolley units comprises two sections siding tracks parallel to each other and is positioned at two sections end tracks of this side rails end, one of them siding track between two tracks of described first trolley units, described side plate gets the raw materials ready above the centre gangway of unit.
27. container assembling apparatus according to claim 26 is characterized in that, is provided with front end storage unit and door end storage unit below another siding track, is respectively applied for to deposit front end and the door end that processes.
28. container assembling apparatus according to claim 27, it is characterized in that, described front end storage unit and door end storage unit and described assembly unit are positioned at the same side of described main channel, and described front end pay unit and door end pay unit are positioned at the opposite side of described main channel with respect to described assembly unit.
29. the method that container assembling apparatus as claimed in claim 11 is set in the container production workshop is characterized in that, this method comprises:
The main channel that is parallel to described workshop is provided with one and is used for assembled container single-piece assembly unit;
Setting is respectively applied for underframe pay unit, side plate pay unit, front end pay unit, door end pay unit and the top board pay unit of underframe, side plate, front end, door end and the top board of producing freight container, and makes described underframe pay unit and described side plate pay unit and described assembly unit be positioned at the same side of the main channel of workshop;
Production upstream side at described assembly unit is provided with a underframe supply unit, and the underframe that is used for processing is transported to the desired location of this assembly unit; And
One first trolley units is set above described assembly unit, and the side plate that is used for processing is transported to this assembly unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810088733XA CN101391688B (en) | 2007-04-30 | 2008-04-30 | Container assembly method, container assembling apparatus and setting method thereof |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710098976.7 | 2007-04-30 | ||
| CN200710098976 | 2007-04-30 | ||
| CN200810088733XA CN101391688B (en) | 2007-04-30 | 2008-04-30 | Container assembly method, container assembling apparatus and setting method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101391688A CN101391688A (en) | 2009-03-25 |
| CN101391688B true CN101391688B (en) | 2011-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810088733XA Expired - Fee Related CN101391688B (en) | 2007-04-30 | 2008-04-30 | Container assembly method, container assembling apparatus and setting method thereof |
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| CN (1) | CN101391688B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103482352B (en) * | 2012-06-14 | 2015-12-02 | 广东新会中集特种运输设备有限公司 | Freight container side wall stores and automatic above General assembling table device and automatic production line of container |
| CN104002062B (en) * | 2013-02-27 | 2017-11-14 | 中国国际海运集装箱(集团)股份有限公司 | Container general assembly line and container total coating process |
| CN106695345B (en) * | 2016-11-14 | 2019-01-08 | 新兴移山浙江设备制造有限公司 | A kind of tank container production line |
| CN113184397B (en) * | 2021-03-20 | 2022-06-17 | 寰宇东方国际集装箱(宁波)有限公司 | A transfer device that is arranged in curb plate of container production line |
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| US3971122A (en) * | 1974-10-31 | 1976-07-27 | Bertolini William A | Method of assembling shipping container |
| CN1184759A (en) * | 1996-12-10 | 1998-06-17 | 热拉尔多·西蒙斯·福尔图纳 | Process for modular and plug-connetible pallet formation |
| CN2529838Y (en) * | 2002-03-04 | 2003-01-08 | 金继华 | Dry goods container |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3971122A (en) * | 1974-10-31 | 1976-07-27 | Bertolini William A | Method of assembling shipping container |
| CN1184759A (en) * | 1996-12-10 | 1998-06-17 | 热拉尔多·西蒙斯·福尔图纳 | Process for modular and plug-connetible pallet formation |
| CN2529838Y (en) * | 2002-03-04 | 2003-01-08 | 金继华 | Dry goods container |
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| CN101391688A (en) | 2009-03-25 |
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