CN101383193A - Improved electric zinc board and backshell of the plasma display device applying the electric zinc board - Google Patents
Improved electric zinc board and backshell of the plasma display device applying the electric zinc board Download PDFInfo
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- CN101383193A CN101383193A CNA2007101458708A CN200710145870A CN101383193A CN 101383193 A CN101383193 A CN 101383193A CN A2007101458708 A CNA2007101458708 A CN A2007101458708A CN 200710145870 A CN200710145870 A CN 200710145870A CN 101383193 A CN101383193 A CN 101383193A
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- zine plate
- plasma display
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Abstract
The invention discloses an improved electric zinc plate and a rear shell of a plasma display device which uses the electric zinc plate, and relates to an electric zinc plate material and the rear shell of the plasma display device. The improved electric zinc plate is designed in order to solve the problems that the rear shell of the prior plasma display device adopts an aluminum plate as the material, and the cost is high. The rear shell of the plasma display device adopts the improved electric zinc plate which comprises a base material and a galvanizing layer which is attached to the surface of the base material; the galvanizing quantity of the galvanizing layer which is arranged on the surface of the electric zinc plate is 55 g/m<2>, the thickness of the electric zinc plate is from 0.45 to 0.6 mm, and the optimal thickness of the electric zinc plate is 0.47 mm. The improved plate of the invention is suitable for being arranged in rear shells of various plasma display devices.
Description
Technical field
The present invention relates to a kind ofly make the electric zine plate material that the plasma display system back cover is adopted, and the back cover of plasma display system.
Background technology
Plasma TV (Plasma Display Panel, be called for short PDP) as the following digital image display apparatus of wall built-up type, compare with traditional image display device, its principal feature is that thickness significantly reduces, even the thickness of the giant display more than 40 inches can be made below the 10cm, not only fully saved the space, and its brightness is more superior, more elegant in appearance; Wherein, the design of plasma display system (as plasma TV) back cover plays a part very important.
The back cover of tradition plasma display system mostly adopts 1.2mm aluminium alloy plate material, has the conductance height mainly due to aluminum, be easy to processing, antirust, series of advantages such as in light weight, but the price of aluminium sheet is higher, and intensity difference in the wrong, coefficient of heat conductivity height, heat-proof quality is poor, energy loss is big, in household electrical appliances industry competition fierce day by day today, under electrical property and mechanical property and the equal situation that can satisfy of rustless property, the back cover of rationally introducing the made plasma display system of low cost and better performances just seems particularly important.
At the plasm TV product characteristics: heat dissipation capacity is big, radiation is big, so casing of plasma TV, especially the back cover of plasma TV, the material that needs not only will possess enough thermal conductivity, also needs certain electric conductivity, in addition, because the stretching that the back cover of plasma display system is four jiaos is bigger, mechanical property also there is harsh requirement.
Summary of the invention
The back cover that technical matters to be solved by this invention provides a kind of modified electricity zine plate and utilizes the plasma display system of this electricity zine plate greatly reduces the production cost of the back cover of plasma display system.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
Modified electricity zine plate, described electric zine plate comprises base material and is attached to the zinc coat of this substrate surface, the zinc-plated amount 55g/m of described electric zine plate plating zinc on surface layer
2, described electric zine plate thickness is 0.45mm~0.6mm.
Further, the yield tensile ratio of described base material is 0.65~0.7.
Preferably, the thickness of described electric zine plate is 0.47mm.
Further, the skin hardness of described electric zine plate is higher than 0.2 ohm-sq centimetre greater than 2H, surface conduction coefficient.
Preferably, described base material is the electric zine plate of the SECC-N5 trade mark.
The present invention also provides a kind of back cover of plasma display system, and it is material that the back cover of this plasma display device adopts modified electricity zine plate, and the zinc-plated amount of described electric zine plate plating zinc on surface layer is 55g/m
2, described electric zine plate thickness is 0.45mm~0.6mm.
Further, the yield tensile ratio of the base material of described modified electricity zine plate is 0.65~0.7.
Preferably, the thickness of described electric zine plate is 0.47mm.
Further, described back cover is the rectangular plate shape structure, is equipped with a square groove in the interposition of plate, is provided with louvre on the rectangular slab of the relative both sides of described groove.
Further, described back cover dual-side is respectively equipped with strip groove, is interval with several joining holes in described groove, described joining hole in order to the winding of display device internals.
The present invention is directed to the specific demand of plasma display system product, existing electric zine plate is carried out improvement on the performance, yield tensile ratio is brought up near 0.7 by original 0.6, specifically is 0.65~0.7, and the zinc-plated amount of the substrate surface of the electric zine plate of this kind is by original 50g/m
2Bring up to 55g/m
2, the thickness of electric zine plate is according to plasma display system, and especially the actual demand of the plasma TV of various sizes is improved as 0.45mm~0.6mm with thickness.This modified electricity zine plate is applied to the back cover of plasma display system, can guarantee in punching course, not broken or fracture, the casing that satisfies the plasma product is to the skin hardness of electric zine plate and the demand of surface conduction performance, has heat dispersion preferably, and aluminum back cover than traditional 1.2mm, significantly reduce the consumption of material, made it high volume applications on tv product, saved cost.
Description of drawings
Fig. 1 utilizes the back cover schematic appearance of the plasma display system of modified electricity zine plate for the present invention;
Fig. 2 is the electric conductivity synoptic diagram of modified electricity zine plate of the present invention.
Embodiment
Below in conjunction with specific embodiment technical scheme of the present invention is described in detail:
Modified electricity zine plate comprises base material and the zinc coat that adheres to this substrate surface, and the yield tensile ratio of the yield tensile ratio 0.65~0.7, particularly base material of described base material is good more near 0.7 more, can guarantee so not broken in punching course or fracture.
The yield tensile ratio of base material is the ratio of the yield strength and the tensile strength of base material, steel or sample are when stretching, when stress surpasses limit of elasticity, stress did not increase or began decline to some extent this moment, and steel or sample still continue to take place tangible plastic yield, claim this phenomenon to be surrender, and the minimum stress value when producing yield phenomenon is yield point; Material is in drawing process, and the maximum stress value that is reached when rupturing from beginning to taking place is tensile strength.The ability size of its expression steel opposing fracture, yield tensile ratio is big more generally speaking, and the reliability of constitutional detail is high more.
The yield tensile ratio of common electrical zine plate is about 0.6, in the back cover that is applied to plasma display system (as plasma TV), in punching course, find, four bights of back cover are easily by drawing crack, the base material yield tensile ratio of the follow-on electric zine plate of the present invention approaches 0.7, guarantee in punching course, not broken or fracture, and the mouldability of back cover improves greatly.
The zinc-plated amount 55g/m of the zinc material layer of the substrate surface of modified electricity zine plate of the present invention
2, make the skin hardness of electric zine plate be higher than 2H, surface conduction coefficient and be higher than 0.2 ohm-sq centimetre.
The zinc material layer on the surface of common electric zine plate is 50/50 (g/m
2) (two-sided equal thickness), the zinc-plated amount 55g/m of zinc material layer of the present invention
2, strengthened the skin hardness and the surface conduction performance of electric zine plate so greatly.As shown in Figure 1, it is the electric zine plate material electric conductivity synoptic diagram after the described improvement, and this follow-on electric zine plate material also can satisfy the requirement of EMC electrical property as the back cover of plasma display system, and bigger safe clearance is arranged.
The thickness of electricity zine plate has 1.0mm, 0.8mm, 0.6mm, 0.5mm, 0.4mm etc. in the common specification below 1.0, electric zine plate thickness of the present invention is 0.45mm~0.6mm, 0.47mm preferably, when being applied to the back cover of plasma display system, can satisfy requirement of strength, compare, can satisfy requirement of strength with traditional 1.2mm aluminium alloy, can save material again, realize the purpose that reduces cost.
In addition, for the back cover that reduces plasma display system scratches in transportation, can be at the surface coating of electric zine plate.Described base material can be steel sheet material, in order to reduce the manufacturing cost again of electric zine plate, the common electrical zine plate of the preferred SECC-N5 trade mark of described base material.Certainly, select the electric zine plate of other reasonable trade mark and, can satisfy the especially requirement of punching press of mechanical property equally by after the measure improvement current material performances such as raising yield tensile ratio.
Modified electricity zine plate material of the present invention can be applicable to also can be applicable to the casing of desktop display on all plasma TVs.
As shown in Figure 1, the present invention also provides a kind of back cover 1 of plasma display system, and this back cover adopts described follow-on electric zine plate material, and the yield tensile ratio of the base material that this follow-on electric zine plate adopts is 0.65~0.7, the zinc-plated amount 55g/m of the zinc coat on electric zine plate surface
2, electric zine plate thickness of the present invention is 0.45mm~0.6mm, preferably 0.47mm, and its yield tensile ratio is good more near 0.7 more, guarantees not broken in punching course, substrate surface hardness is higher than 2H,, the surface conduction coefficient is higher than 0.2 ohm-sq centimetre.
Described back cover is the rectangular plate shape structure, is equipped with a square groove 2 in the interposition of plate, pulls for the staff button, is convenient to plasma display system be mentioned and put down.In addition, on the rectangular slab of the relative both sides of described groove 2, be provided with louvre 3, plasma display system can be better dispelled the heat, and make poroid so electric zine plate back cover, save material more.
Be provided with the bar shaped fixed head 4 vertical in the inboard of described back cover 1, back cover is played fixation, prevent that poroid back coverboard is damaged with described rectangular recess 2.
Described back cover 1 dual-side also is respectively equipped with strip groove 5, in described groove 5, be interval with several joining holes 6, this joining hole 6 in order to display device in the tipping of set component groups join, specifically, this joining hole can adopt in spiro connection structure and the display device set component groups to be hinged with to join; The back cover 1 of described plasma display system can adopt impact style to make in process of production.
It is as follows that modified of the present invention electricity zine plate is applied to the beneficial effect that produced on the back cover of plasma display system:
Common electric zine plate has intensity and surface quality and electric conductivity preferably, but show by a large amount of tests, common electric zine plate can not satisfy the requirement of all tv products, especially large-sized plasm TV product, therefore, it is impracticable directly adopting current material to be applied on the plasma product.Want successful Application on plasm TV, the final purpose that realizes falling cost, the moulding that must satisfy the plasm TV back cover requires (punch process is good, damage resistant), EMC test request (electric conductivity will be got well).
The present invention is improved the performance of material by the trade mark of the selection electricity zine plate material of science.Die trial test and electric performance test through too much taking turns, electric zine plate material to the existing trade mark repeatedly improves, finally made the qualified steel plate back cover that satisfies test standard, determine that the electric zine plate that adopts is the SECC-N5 (mechanical property and electric conductivity are improved) of 0.47mm, electric zine plate after employing improves has satisfied the requirement that stretches makes back cover in punching course, four bights of back cover are not easy by drawing crack, and its mouldability has obtained improving greatly; Adopt the electric zine plate after improving to satisfy requirement on electric performance (as Fig. 2) equally; In addition, electric zine plate as base material is not limited in the SECC-N5 type, the electric zine plate of selecting other reasonable trade mark is also by after the measure improvement current material performances such as raising yield tensile ratio, can satisfy the especially requirement of punching press of mechanical property equally, and the electric zine plate material after improving there is good versatility to the back cover of size dimension plasma display system.
After the present invention adopts the original aluminium sheet of follow-on electric zine plate material substitution, greatly reduce the production cost of plasma display system back cover, finally make it on tv product, to obtain high volume applications.Present this technology successful Application on Hisense's plasm TV product, organic type and the new product that just dropped into have all adopted this lower cost materials, make enterprise occupy favourable cost advantage in market competition.
Except the improvement on the material, the back cover of plasma display system of the present invention also greatly reduces on materials, compares with aluminium sheet, and the thickness of plasma display system back cover of the present invention can reduce one times, greatly reduces cost.For example: 42 cun PDP products are sold 30,000 meters per year, as use the benefit that this technology can realize 900,000 yuan of cost savings every year.If 50 cun are sold according to 10,000 meters in PDP product year, the then annual benefit that can realize 550,000 yuan.
Abovely technical scheme of the present invention is described in conjunction with preferred embodiment; do not limit protection scope of the present invention with this; those skilled in the art is under the situation that does not deviate from inventive concept; embodiments of the invention are done to be equal to the replacement and the change of purpose; as the yield tensile ratio of the selected base material of electric zine plate of the present invention numerical value about near 0.7; the subtle change of electricity zine plate thickness between 0.45~0.6 all should be covered by among protection scope of the present invention.
Claims (10)
1, modified electricity zine plate, described electric zine plate comprises base material and is attached to the zinc coat of this substrate surface, it is characterized in that the zinc-plated amount of described electric zine plate plating zinc on surface layer is 55g/m
2, described electric zine plate thickness is 0.45mm~0.6mm.
2, modified electricity zine plate according to claim 1 is characterized in that the yield tensile ratio of described base material is 0.65~0.7.
3, modified electricity zine plate according to claim 1 is characterized in that described electric zine plate thickness is 0.47mm.
4, modified according to claim 1 electricity zine plate is characterized in that, the skin hardness of described electric zine plate is higher than 0.2 ohm-sq centimetre greater than 2H, surface conduction coefficient.
5, modified electricity zine plate according to claim 1 is characterized in that described base material is the electric zine plate of the SECC-N5 trade mark.
6, the back cover of plasma display system is characterized in that, it is material that the back cover of this plasma display device adopts modified electricity zine plate, and the zinc-plated amount of described electric zine plate plating zinc on surface layer is 55g/m
2, described electric zine plate thickness is 0.45mm~0.6mm.
7, the back cover of plasma display system according to claim 6 is characterized in that, the yield tensile ratio of the base material of described modified electricity zine plate is 0.65~0.7.
8, the back cover of plasma display system according to claim 6 is characterized in that, the thickness of described electric zine plate is 0.47mm.
9, the back cover of plasma display system according to claim 6 is characterized in that, described back cover is the rectangular plate shape structure, is equipped with a rectangular recess in the interposition of plate, is provided with louvre on the rectangular slab of the relative both sides of described groove.
10, according to the back cover of claim 6,7,8 or 9 described plasma display systems, it is characterized in that, described back cover dual-side is respectively equipped with strip groove, is interval with several joining holes in described groove, described joining hole in order to the winding of display device internals.
Priority Applications (1)
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CNA2007101458708A CN101383193A (en) | 2007-09-04 | 2007-09-04 | Improved electric zinc board and backshell of the plasma display device applying the electric zinc board |
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CNA2007101458708A CN101383193A (en) | 2007-09-04 | 2007-09-04 | Improved electric zinc board and backshell of the plasma display device applying the electric zinc board |
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CN101383193A true CN101383193A (en) | 2009-03-11 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105227875A (en) * | 2015-11-05 | 2016-01-06 | 合一智能科技(深圳)有限公司 | A kind of ultra-thin television and liquid crystal display |
CN105227876A (en) * | 2015-11-05 | 2016-01-06 | 合一智能科技(深圳)有限公司 | The fixture of large scale TV and liquid crystal display and installation method |
CN105516628A (en) * | 2015-12-31 | 2016-04-20 | 合一智能科技(深圳)有限公司 | Television backboard, liquid crystal television, and method for installing television backboard |
CN105635610A (en) * | 2015-12-31 | 2016-06-01 | 合一智能科技(深圳)有限公司 | Television backboard, liquid crystal television and installation method of television backboard |
-
2007
- 2007-09-04 CN CNA2007101458708A patent/CN101383193A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105227875A (en) * | 2015-11-05 | 2016-01-06 | 合一智能科技(深圳)有限公司 | A kind of ultra-thin television and liquid crystal display |
CN105227876A (en) * | 2015-11-05 | 2016-01-06 | 合一智能科技(深圳)有限公司 | The fixture of large scale TV and liquid crystal display and installation method |
CN105516628A (en) * | 2015-12-31 | 2016-04-20 | 合一智能科技(深圳)有限公司 | Television backboard, liquid crystal television, and method for installing television backboard |
CN105635610A (en) * | 2015-12-31 | 2016-06-01 | 合一智能科技(深圳)有限公司 | Television backboard, liquid crystal television and installation method of television backboard |
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Open date: 20090311 |