CN101371727A - Method for producing yak horn comb - Google Patents
Method for producing yak horn comb Download PDFInfo
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- CN101371727A CN101371727A CNA2008100462857A CN200810046285A CN101371727A CN 101371727 A CN101371727 A CN 101371727A CN A2008100462857 A CNA2008100462857 A CN A2008100462857A CN 200810046285 A CN200810046285 A CN 200810046285A CN 101371727 A CN101371727 A CN 101371727A
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- yak
- tooth
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Abstract
The invention discloses a method used for preparing a yak horn comb, comprising the process steps as follows: a. material selection: yak horn with the shape and thickness suitable for preparing the comb is selected; b. cleaning the selected material; c. cutting the selected material which is prepared as comb blanks; d. thermal pressing and shaping; e. marking and material removing; a shape which is matched with the size of the comb is drawn on the comb blank, residues are removed so as to prepare the comb blank; f. wearing down: a concave trough formed in the growing process of the yak horn on the comb blank is worn down so as to form smooth comb blank; g. opening tooth and combing tooth: tooth is opened after tooth samples are drawn on the smooth comb blank; tooth combing is carried out after the tooth opening; h. polishing: the smooth comb blank is polished so as to form a yak horn comb product. The secondary antisepsis and de-fishy disposal is carried out on the yak horn material by the method; furthermore, during the flat pressing process, special environmental pressure and environmental temperature are adopted, thus preventing the coking of the yak horn comb, leading the yak comb to be tougher and the color of the yak horn comb to be much brighter.
Description
Technical field
The present invention relates to a kind of manufacture method of horn comb, relate in particular to and adopt yak horn to make the method for raw material processing and fabricating yak horn comb.
Background technology
Horn comb has entered into the low tide stage less than 5 years after coming into the market the beginning of the nineties, up to the present, real horn comb is sold few in the market, mainly is because the production technology backwardness of yak horn comb causes.Because horn comb 95% is complete black, 5% is pure white, therefore is easy to plastics counterfeit.Manufacturer is in order to save keratin materials, and profit-push with low-cost plastics personation keratin materials, because production technology falls behind, has had a strong impact on the market standing of ox horn comb in addition.Particularly smuggle the horn comb inferior of import in a large number from Vietnam, raw material originates from the buffalo ox horn in Southeast Asia, add and manufacture in a rough and slipshod way, technology is science not, cause the horn comb organic matter to be destroyed, mechanical force difference and embrittlement, the ox horn broach breaks easily, horn comb lacks natural vein, color and luster is dark violet, particularly adopt high-concentration industrial to remove the melanin of raw material with hydrogen peroxide dipping after, chemical substance easily remains on the comb, people cause when combing one's hair that hair is withered, jaundice, scalp are itched, and use one section to understand after constantly harmful.
In order to overcome the problems referred to above, China Patent No. discloses a kind of " yak horn comb and processing method " for " ZL01108785.4 ", in this invention, adopting the natural yak horn in plateau is raw material, flames of anger barbecue and chemical process operation, can keep the natural vein of yak horn, its technological process of production is: the blanking of selecting materials is taken out sheet one polishing one and is heated and flatten a stroke material base sample tooth punching one integer fit one polishing warehouse-in of polishing of taking a sample; The operation of selecting materials is meant that the yak horn of selecting western Sichuan and Qinghai-Tibet Platean in the ox horn raw material is a raw material; Tooth punching is meant the base sample is placed on and cuts out the different broach of comb size, the degree of depth, tooth pitch on the gulleting machine as requested and come; With broach correct grinding, polishing and warehouse-in.Though adopt this invention to overcome the problems referred to above, also have the following disadvantages: one, in this technology not to the yak horn comb disinfection, may be harmful in the use, and the yak horn combs that adopts this technology to produce has fishy smell.Two, this technology is heated and is flattened temperature and be controlled at 200-250 degree, and temperature is higher, and yak horn is in 200-250 degree easy coking down, and in the actual use, yak horn combs easy fracture has reduced the mechanical strength of yak horn combs.Three, this technology is not carried out the decontamination processing to raw material, has increased the post-order process difficulty.Four, the yak horn combs that adopts this technology to make, color and luster are relatively dimer, and visual effect is relatively poor.
Summary of the invention
The objective of the invention is to overcome the problems referred to above of the processing technology existence that has yak horn comb now, a kind of novel manufacturing method of yak horn comb is provided.Technology among the present invention has been carried out secondary sterilization to the yak horn material and has been gone raw meat to handle, in use can not produce harm to human body, and adopt particular environment pressure and environment temperature when flattening, prevented the coking of yak horn combs, make the yak horn combs more tough and tensile, adopt specific glossing, make yak horn combs color and luster light more.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of manufacture method of yak horn comb is characterized in that comprising following processing step: a, selecting materials: select the yak horn that shape thickness is suitable for making comb; B, cleaning are selected materials: remove the stain of selecting materials, will select materials and put into after boiling water sterilization at least 60 minutes removes raw meat, be cooled to normal temperature, and dry down at 60-70 degree; C, cutting are selected materials: cut away yak the top of the horn solid section and the part thin with the ox head contact position, cut yak horn open along the top of the horn to the direction of stretching to ox head and be made into the comb blank; D, thermocompression forming: in 85-100 degree water, to the pressurization of comb blank, pressure remains on 25-35 tons, time was controlled at 10-15 minutes, thereby crooked comb blank is flattened reducing to normal temperature and pressure after the comb blank hot pressing pressing typing, kept at least 30 minutes, take out the comb blank and dry; E, stroke sample remove material: draw on the comb blank and the big or small shape of mating of comb, remove unnecessary tailing and produce the comb blank; F, polish: the groove that forms in the yak horn growth course on the comb blank is polished form smooth comb blank; G, tooth punching and broach: the tooth sample rear opening tooth that draws on smooth comb blank, carry out broach after the tooth punching; H, polishing: smooth comb blank polishing back is formed yak horn combs finished product.
In the described h step, polishing comprises thick throwing and smart the throwing, with quartz sand and water after the ratio mixing by 1:1.5-2, compound is applied on the polishing wheel comb blank is slightly thrown, after the thick throwing of comb blank, with antiscuffing paste the comb blank is carried out essence again and throw back formation yak horn combs finished product.
In the described g step, broach is meant with the right-angle side rounding of tooth and with the free end sand point of tooth.
Employing the invention has the advantages that:
One, compares with patent " ZL01108785.4 ", the present invention will select materials and put into after boiling water at least 60 minutes sterilization removes raw meat, thermocompression forming carries out in 85-100 degree water, once sterilizing and high temperature hot pressing combine, be equivalent to carry out secondary sterilization, in use can not produce harm, use safer than the yak horn combs in the patent " ZL01108785.4 " to human body.
Two, compare with patent " ZL01108785.4 ", the present invention is in 85-100 degree water, to 25-35 tons of blank pressurizations, time was controlled at 10-15 minutes, blank hot pressing is flattened typing, adopt above-mentioned specific temperature environment, pressurized environment and processing time, make the yak horn combs more tough and tensile, the mechanical strength height has overcome the problem of yak horn combs easy fracture in the patent " ZL01108785.4 ".
Three, " ZL01108785.4 " compares with patent, the present invention's polishing comprises thick throwing and smart the throwing, after quartz sand and water mixed in the ratio of 1:1.5-2, compound is applied on the polishing wheel comb blank is slightly thrown, after the thick throwing of comb blank, with antiscuffing paste the comb blank is carried out essence again and throw back formation yak horn combs finished product, adopt this specific polishing material slightly to throw, essence in conjunction with antiscuffing paste is thrown, yak horn combs after thick throwing and smart the throwing more can keep the natural vein of yak horn comb, color and luster is also bright more, and yak horn combs in " ZL01108785.4 " and the comb horn comb color and luster on the market all compare dim, and visual effect is not good.
Four, compare with patent " ZL01108785.4 ", technology of the present invention is more simple and practical, and the device structure that is adopted is simpler, does not need special equipment, is easy to popularize, and has reduced production cost, has improved enterprise efficiency.
Five, twice sterilization among the present invention all carried out under the high-temperature water condition, do not add any chemical substance, the harmless and environmental protection to human body.
Six, the secondary high-temperature sterilization of being adopted in the technology of the present invention is to carry out in the water in particular environment all, makes temperature can not surpass 100 degree, can effectively prevent the coking of yak horn, has increased the mechanical strength of yak horn combs.
Seven, the broach among the present invention is meant that the broach limit behind the rounding has certain radian with the right-angle side rounding of tooth and with the free end sand point of tooth, and easier combing when combing one's hair can not damage hair quality, behind the free end sand point, can scalp irritation when combing one's hair, and with health role.
The specific embodiment
Embodiment 1
A kind of manufacture method of yak horn comb comprises following processing step: a, selects materials: select the yak horn that shape thickness is suitable for making comb; B, cleaning are selected materials: remove the stain of selecting materials, will select materials and put into after boiling water sterilization at least 60 minutes removes raw meat, be cooled to normal temperature, and oven dry under 60 degree; C, cutting are selected materials: adopt the hand saws cutting, perhaps adopt mechanical cutter to cut away yak the top of the horn solid section and the part thin with the ox head contact position, be made into the comb blank along the top of the horn to the direction of stretching to ox head from the mid-sectional yak horn, according to the thickness of blank, can repeatedly cut blank; D, thermocompression forming: in 85 degree water, to the pressurization of comb blank, the pressure of forcing press remains on 25 tons, time was controlled at 10 minutes, thereby crooked comb blank is flattened reducing to normal temperature and pressure after the comb blank hot pressing pressing typing, kept 30 minutes, take out the comb blank and dry; E, a stroke sample remove material: the comb mould is placed on the comb blank, draws and the big or small shape of mating of comb according to the size of comb mould on the comb blank, remove unnecessary tailing and produce the comb blank; F, polish: utilize emery cloth or emery wheel to polish the groove that forms in the yak horn growth course on the comb blank and form smooth comb blank; G, tooth punching and broach: behind the tooth sample that draws on the smooth comb blank, utilize the gulleting machine tooth punching, carry out broach after the tooth punching; H, polishing: smooth comb blank polishing back is formed yak horn combs finished product.
In the h step of the present invention, polishing comprises thick throwing and smart the throwing, after quartz sand and water mixed in the ratio of 1:1.5, for example, get 1 kilogram of quartz sand, the water and the quartz sand that add 1.5 kilograms are mixed and made into compound, compound is applied on the polishing wheel comb blank is slightly thrown, after the thick throwing of comb blank, with antiscuffing paste the comb blank is carried out essence again and throw back formation yak horn combs finished product.In the g step, broach is meant with the right-angle side rounding of tooth and with the free end sand point of tooth.
In the c step of the present invention, because the top of the horn of yak horn partly is solid, the middle part is hollow, with the ox head contact position be thin part, when fine finishining, need remove with the top of the horn of solid section with the thin part cutting of ox head contact position, when removing the thin part with the ox head contact position, according to the thickness of real material decision cutting.Common poor quality adds man-hour, partly then need not to cut away with the thin of ox head contact position.
Embodiment 2
A kind of manufacture method of yak horn comb comprises following processing step: a, selects materials: select the yak horn that shape thickness is suitable for making comb; B, cleaning are selected materials: remove the stain of selecting materials, will select materials and put into after boiling water sterilization in 65 minutes removes raw meat, be cooled to normal temperature, and oven dry under 65 degree; C, cutting are selected materials: adopt the hand saws cutting, perhaps adopt mechanical cutter to cut away yak the top of the horn solid section and the part thin with the ox head contact position, be made into the comb blank along the top of the horn to the direction of stretching to ox head from the mid-sectional yak horn; D, thermocompression forming: in 90 degree water, to the pressurization of comb blank, the pressure of forcing press remains on 30 tons, time was controlled at 12 minutes, thereby crooked comb blank is flattened reducing to normal temperature and pressure after the comb blank hot pressing pressing typing, kept 35 minutes, take out the comb blank and dry; E, a stroke sample remove material: the comb mould is placed on the comb blank, draws and the big or small shape of mating of comb according to the size of comb mould on the comb blank, remove unnecessary tailing and produce the comb blank; F, polish: utilize emery cloth or emery wheel to polish the groove that forms in the yak horn growth course on the comb blank and form smooth comb blank; G, tooth punching and broach: behind the tooth sample that draws on the smooth comb blank, utilize the gulleting machine tooth punching, carry out broach after the tooth punching; H, polishing: smooth comb blank polishing back is formed yak horn combs finished product.
In the h step of the present invention, polishing comprises thick throwing and smart the throwing, with quartz sand and water after the ratio mixing by 1:1.7, compound is applied on the polishing wheel comb blank is slightly thrown, after the thick throwing of comb blank, with antiscuffing paste the comb blank is carried out essence again and throw back formation yak horn combs finished product.In the g step, broach is meant with the right-angle side rounding of tooth and with the free end sand point of tooth.
In the c step of the present invention, because the top of the horn of yak horn partly is solid, the middle part is hollow, with the ox head contact position be thin part, when fine finishining, need remove with the top of the horn of solid section with the thin part cutting of ox head contact position, when removing the thin part with the ox head contact position, according to the thickness of real material decision cutting.Common poor quality adds man-hour, partly then need not to cut away with the thin of ox head contact position.
Embodiment 3
A kind of manufacture method of yak horn comb comprises following processing step: a, selects materials: select the yak horn that shape thickness is suitable for making comb; B, cleaning are selected materials: remove the stain of selecting materials, will select materials and put into after boiling water sterilization in 70 minutes removes raw meat, be cooled to normal temperature, and oven dry under 70 degree; C, cutting are selected materials: adopt the hand saws cutting, perhaps adopt mechanical cutter to cut away yak the top of the horn solid section and the part thin with the ox head contact position, be made into the comb blank along the top of the horn to the direction of stretching to ox head from the mid-sectional yak horn; D, thermocompression forming: in 100 degree water, to the pressurization of comb blank, the pressure of forcing press remains on 35 tons, time was controlled at 15 minutes, thereby crooked comb blank is flattened reducing to normal temperature and pressure after the comb blank hot pressing pressing typing, kept 40 minutes, take out the comb blank and dry; E, a stroke sample remove material: the comb mould is placed on the comb blank, draws and the big or small shape of mating of comb according to the size of comb mould on the comb blank, remove unnecessary tailing and produce the comb blank; F, polish: utilize emery cloth or emery wheel to polish the groove that forms in the yak horn growth course on the comb blank and form smooth comb blank; G, tooth punching and broach: behind the tooth sample that draws on the smooth comb blank, utilize the gulleting machine tooth punching, carry out broach after the tooth punching; H, polishing: smooth comb blank polishing back is formed yak horn combs finished product.
In the h step of the present invention, polishing comprises thick throwing and smart the throwing, with quartz sand and water after the ratio mixing by 1:2, compound is applied on the polishing wheel comb blank is slightly thrown, after the thick throwing of comb blank, with antiscuffing paste the comb blank is carried out essence again and throw back formation yak horn combs finished product.In the g step, broach is meant with the right-angle side rounding of tooth and with the free end sand point of tooth.
In the c step of the present invention, because the top of the horn of yak horn partly is solid, the middle part is hollow, with the ox head contact position be thin part, when fine finishining, need remove with the top of the horn of solid section with the thin part cutting of ox head contact position, when removing the thin part with the ox head contact position, according to the thickness of real material decision cutting.Common poor quality adds man-hour, partly then need not to cut away with the thin of ox head contact position.
Obviously; those of ordinary skill in the art is according to technological know-how of being grasped and customary means; according to above said content, can also make the various ways that does not break away from basic fundamental thought of the present invention, these pro forma conversion are all within protection scope of the present invention.
Claims (3)
1. the manufacture method of a yak horn comb is characterized in that comprising following processing step: a, selecting materials: select the yak horn that shape thickness is suitable for making comb; B, cleaning are selected materials: remove the stain of selecting materials, will select materials and put into after boiling water sterilization at least 60 minutes removes raw meat, be cooled to normal temperature, and dry down at 60-70 degree; C, cutting are selected materials: cut away yak the top of the horn solid section and the part thin with the ox head contact position, cut yak horn open along the top of the horn to the direction of stretching to ox head and be made into the comb blank; D, thermocompression forming: in 85-100 degree water, to the pressurization of comb blank, pressure remains on 25-35 tons, time was controlled at 10-15 minutes, thereby crooked comb blank is flattened reducing to normal temperature and pressure after the comb blank hot pressing pressing typing, kept at least 30 minutes, take out the comb blank and dry; E, stroke sample remove material: draw on the comb blank and the big or small shape of mating of comb, remove unnecessary tailing and produce the comb blank; F, polish: the groove that forms in the yak horn growth course on the comb blank is polished form smooth comb blank; G, tooth punching and broach: the tooth sample rear opening tooth that draws on smooth comb blank, carry out broach after the tooth punching; H, polishing: smooth comb blank polishing back is formed yak horn combs finished product.
2. the manufacture method of yak horn comb according to claim 1, it is characterized in that: in the described h step, polishing comprises thick throwing and smart the throwing, after quartz sand and water mixed in the ratio of 1:1.5-2, compound is applied on the polishing wheel comb blank is slightly thrown, after the thick throwing of comb blank, with antiscuffing paste the comb blank is carried out essence again and throw back formation yak horn combs finished product.
3. the manufacture method of yak horn comb according to claim 1 is characterized in that: in the described g step, broach is meant with the right-angle side rounding of tooth and with the free end sand point of tooth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100462857A CN101371727B (en) | 2008-10-15 | 2008-10-15 | Method for producing yak horn comb |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100462857A CN101371727B (en) | 2008-10-15 | 2008-10-15 | Method for producing yak horn comb |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101371727A true CN101371727A (en) | 2009-02-25 |
| CN101371727B CN101371727B (en) | 2010-06-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100462857A Expired - Fee Related CN101371727B (en) | 2008-10-15 | 2008-10-15 | Method for producing yak horn comb |
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| Country | Link |
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| CN (1) | CN101371727B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102267212A (en) * | 2011-07-18 | 2011-12-07 | 重庆谭木匠工艺品有限公司 | Technique for carrying out anti-cracking and anti-deformation processing on ox/sheep-hornlike materials |
| CN102273798A (en) * | 2011-05-12 | 2011-12-14 | 郫县唐昌立川蛋白饲料厂 | Preparation method of yak horn comb blank and equipment for implementing same |
| CN102642252A (en) * | 2012-04-26 | 2012-08-22 | 李乾生 | Jade comb manufacturing method and jade comb manufacturing equipment |
| CN108669762A (en) * | 2018-04-04 | 2018-10-19 | 仁怀市唯角制工艺加工厂 | A kind of preparation method of horn comb blank |
| CN108703482A (en) * | 2018-04-02 | 2018-10-26 | 仁怀市唯角制工艺加工厂 | A kind of preparation method and product of the horn comb with sterilization |
| CN111347385A (en) * | 2020-03-16 | 2020-06-30 | 孙国林 | A supplementary setting-out device for ox horn comb production |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1140043A (en) * | 1996-02-28 | 1997-01-15 | 罗家平 | Method for making horn comb |
| CN1613401A (en) * | 2004-10-26 | 2005-05-11 | 段首生 | Machining method for ox horn comb |
| CN1803060A (en) * | 2005-12-29 | 2006-07-19 | 张根芳 | Healthcare comb and its preparation method |
| DE202007009203U1 (en) * | 2007-04-12 | 2008-01-17 | Hauffe, Siegfried | Kombi comb |
-
2008
- 2008-10-15 CN CN2008100462857A patent/CN101371727B/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102273798A (en) * | 2011-05-12 | 2011-12-14 | 郫县唐昌立川蛋白饲料厂 | Preparation method of yak horn comb blank and equipment for implementing same |
| CN102273798B (en) * | 2011-05-12 | 2012-11-07 | 郫县唐昌立川蛋白饲料厂 | Preparation method of yak horn comb blank and equipment for implementing same |
| CN102267212A (en) * | 2011-07-18 | 2011-12-07 | 重庆谭木匠工艺品有限公司 | Technique for carrying out anti-cracking and anti-deformation processing on ox/sheep-hornlike materials |
| CN102642252A (en) * | 2012-04-26 | 2012-08-22 | 李乾生 | Jade comb manufacturing method and jade comb manufacturing equipment |
| CN102642252B (en) * | 2012-04-26 | 2015-04-01 | 李乾生 | Jade comb manufacturing method and jade comb manufacturing equipment |
| CN108703482A (en) * | 2018-04-02 | 2018-10-26 | 仁怀市唯角制工艺加工厂 | A kind of preparation method and product of the horn comb with sterilization |
| CN108669762A (en) * | 2018-04-04 | 2018-10-19 | 仁怀市唯角制工艺加工厂 | A kind of preparation method of horn comb blank |
| CN111347385A (en) * | 2020-03-16 | 2020-06-30 | 孙国林 | A supplementary setting-out device for ox horn comb production |
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| Publication number | Publication date |
|---|---|
| CN101371727B (en) | 2010-06-02 |
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