The vertical chances of losing games of Chinese style millet cake machine system
Technical field
The invention belongs to the technical field of food machinery, relate to the production and processing machinery of Chinese style millet cake.Specifically, the present invention relates to a kind of vertical chances of losing games system that is used for Chinese style millet cake processing and fabricating equipment.
Background technology
In Chinese style millet cake manufacturing machine, basic demand to chances of losing games system is: chances of losing games stroke can not be long, pressure can not be excessive, otherwise can cause musculus cutaneus density excessive, temperature rise is too high, make starch gelatinization, and the starch of gelatinization to be brought back to life in cooling procedure, destroy the muscle of musculus cutaneus, make millet cake manufactured goods paralysis collapse, become flat, mouthfeel is poor.
But, the Chinese style millet cake making apparatus that domestic and international at present each food machinery manufactory produces, its chances of losing games system adopts horizontal bipacking-auger or simple lay dragon Push Technology, be bun stuffing machine, dumpling machine or steamed bun making machine are carried musculus cutaneus, the vertical chances of losing games of Chinese style millet cake machine system illustrated in figures 1 and 2 in its structure such as this Figure of description, its operation principle is that the dough that rubs up is added by charging aperture 3, through horizontally disposed chances of losing games screw rod 2 screw propulsion faces pushing in rotary course, and by the extruding of surface-pressuring wheel 17, by head shell and the export nozzle sleeve pipe that is provided with at strand cage shell 18 front ends, dough is clamp-oned above-mentioned millet cake making apparatus.
Adopt the vertical chances of losing games of the Chinese style millet cake machine system of the above structure, the shortcoming of its existence is:
1, because dough enters the feed track of level from charging aperture 3, push by 2 rotations of chances of losing games screw rod, can not utilize the deadweight of dough, need bigger thrust, and from charging aperture 3 to feed track, arrive head shell and export nozzle sleeve pipe 5 that strand cage shell 18 front ends are provided with again, delivery stroke is very long, foregoing musculus cutaneus density excessive, problem and defectives such as temperature rise is too high, starch gelatinization have appearred, worsened the processing performance that musculus cutaneus is made steamed stuffed bun, steamed bun and dumpling, destroy the muscle of musculus cutaneus, influenced product quality.
2, the common fault of steamed stuffed bun, steamed bun and the boiled dumpling of producing with above-mentioned chances of losing games system is that the easy paralysis of goods collapses, deflation, mouthfeel be poor.
3, be apparent that the most, when the chances of losing games system of usefulness said structure produces, can't cook steamed stuffed bun, steamed bun etc., more can not do old face, because do again after the fermentation of old face with the dough that ferments.
In order to address the above problem, China Patent No. is 200710131462.7 patent documentation, the technology of the vertical chances of losing games of a kind of vertical Chinese style millet cake machine system is provided, the technical scheme of being taked is that chances of losing games screw rod is vertically set in the bucket, dough is from top to bottom carried, and improves the quality of millet cake goods.But, also there is following defective in the vertical chances of losing games of vertical single screw Chinese style millet cake machine system: when dough is filled bucket, after a few minutes are produced in start, dough around the screw propulsion rod is pushed into, and peripheral dough can not replenish automatically, at this time push-in stroke obviously reduces, and makes the product weights such as steamed stuffed bun of working it out reduce, and the weight of product is undesirable.In order to address this problem, have only manually do not stop push away face with hand on every side toward pushing ram, do and bring following problem like this: the one, influence operating personnel's personal safety; The 2nd, prolong process time, increased the recruitment cost; The 3rd, the propelling of dough is steady not enough, and the substance of product is either large or small, and product percent of pass is low.
Summary of the invention
Problem to be solved by this invention provides the vertical chances of losing games of a kind of Chinese style millet cake machine system, its objective is to make it can be used for yeast containing dough and fermented dough can be used for the conveying of old dough again, and improves the quality of millet cake goods, improves the efficient and the stability of carrying.
To achieve these goals, the technical scheme taked of the present invention is:
The vertical chances of losing games of this Chinese style millet cake machine provided by the present invention system, comprise bucket, chances of losing games screw rod, the charging aperture of described bucket up, discharging opening down, it is up big and down small that its bucket whole is shaped as, on the periphery of described chances of losing games screw rod, its part that axially is positioned at bucket is provided for advancing the screw propulsion face of dough, the axis of described chances of losing games screw rod is vertically to be provided with along vertical, in the vertical chances of losing games of described Chinese style millet cake machine system, also be provided with sub-screw and be parallel to chances of losing games screw rod, and pass through the transmission of chances of losing games screw gear transmission mechanism between the two screw rods, also be provided with the screw propulsion face on the described sub-screw, the lower end of described chances of losing games screw rod is arranged in the discharging opening of bucket.
For making the present invention more perfect, more detailed and concrete technical scheme below also further having proposed, to obtain best practical function, realize goal of the invention better, and embodied novelty of the present invention and creativeness more fully:
Screw propulsion face rotation direction on two screw rods is set: the rotary orientation of the screw propulsion face on described chances of losing games screw rod and the sub-screw is opposite mutually.
Chances of losing games screw gear transmission mechanism adopts the organization plan of fixed speed ratio: described chances of losing games screw gear transmission mechanism is the one-level gear drive, makes the rotation direction of chances of losing games screw rod and sub-screw opposite.
Perhaps, chances of losing games screw gear transmission mechanism adopts the organization plan of rotating: described chances of losing games screw gear transmission mechanism adopts the shifting slide gear transmission mechanism, the one-level gear drive is passed through for making in a position of its gear exchange engagement between described chances of losing games screw rod and the sub-screw, make the direction of rotation of chances of losing games screw rod and sub-screw; Another position increases a transition gear transmission for making between described chances of losing games screw rod and the sub-screw, makes the rotation direction of rotation direction of chances of losing games screw rod and sub-screw identical.
The organization plan of appearing and failing: the below of the discharging opening of described bucket is provided with the export nozzle sleeve pipe, is provided with the main cover of appearing between bucket and export nozzle sleeve pipe, and described export nozzle sleeve pipe is connected with bucket by the main cover of appearing; The endoporus that the described master that appears overlaps and the external diameter of the screw propulsion face on the described chances of losing games screw rod are matched in clearance.
The filling material is carried and gone out the filling organization plan: the center of described chances of losing games screw rod is provided with the filling material hole that connects along whole chances of losing games screw axis; The inside, filling material hole that the axis of described chances of losing games screw rod connects is provided with out the filling pipe, and the filling pipe cap is established in the described end that goes out the filling pipe, and described to go out the filling pipe be detachable being connected with the filling pipe cap, and the end of described filling pipe cap is concordant with the bottom of export nozzle sleeve pipe.
The molding structure scheme of musculus cutaneus: the inside of described export nozzle sleeve pipe is up big and down small taper hole, and the port of its underpart with the port that goes out filling pipe bottom, forms the space of annular.
Described chances of losing games screw rod with the support pattern that is connected of bucket is: be provided with the core support that decides that is fastenedly connected with it described main the putting of appearing, this decides the path that the distribution dough passes through on the core support plane, and described chances of losing games screw rod is enclosed within the centre bore of deciding core support; The top of described chances of losing games screw rod, be provided with chances of losing games transmission mechanism, described chances of losing games screw rod is realized motion by chances of losing games transmission mechanism, described chances of losing games transmission mechanism and chances of losing games screw gear transmission mechanism are installed in the transmission case, and the fastening installation of described transmission case is connected on the fixing vertical headstock.
The screw driven technical scheme of the chances of losing games: described chances of losing games transmission mechanism is a chain-drive mechanism, its structure is for to be provided with sprocket wheel fastening with it and corresponding chain at chances of losing games screw rod, described chain passes described transmission case, with the drive sprocket engagement that is located at the speed changer on the vertical headstock.
The technical scheme of bucket supporting: described bucket is installed on the lower carriage by the main cover of appearing, and the lower end of described sub-screw is bearing on the lower carriage by the carriage cover, and the fastening installation of described lower carriage is connected on the fixing vertical headstock.
The present invention adopts above-mentioned a series of technical scheme, compares with existing traditional type, and the advantage of following several respects is arranged: 1, can be used to carry yeast containing dough, can be used to carry fermented dough and old dough again; 2, operation safe; 3, propulsive efficiency is higher, has improved production efficiency; 4, the propelling of lining is more steady, and product quality is higher.The present invention is that technical process is science, reasonable and strict more according to the technological requirement of millet cake design, and therefore, product quality, moulding, mouthfeel that above-mentioned millet cake machinery is produced all are better than the same product of traditional mechanical or manual making.
Description of drawings
Below expressed content of each width of cloth accompanying drawing of this specification and the mark among the figure are briefly explained:
Fig. 1 is the structural representation of the related chances of losing games system of this specification background technology;
Fig. 2 is the schematic top plan view of structure shown in Figure 1;
Fig. 3 is the structural representation of the chances of losing games provided by the present invention system.
Be labeled as among the figure: 1, bucket, 2, chances of losing games screw rod, 3, charging aperture, 4, discharging opening, 5, export nozzle sleeve pipe, 6, the filling pipe cap, 7, go out the filling pipe, 8, decide core support, 9, screw propulsion face, 10, the main cover of appearing, 11, transmission case, 12, chances of losing games transmission mechanism, 13, lower carriage, 14, sprocket wheel, 15, chain, 16, vertical headstock, 17, surface-pressuring wheel, 18, strand cage shell, 19, the export nozzle nut, 20, sub-screw, 21, chances of losing games screw gear transmission mechanism, 22, the carriage cover.
The specific embodiment
Below in conjunction with accompanying drawing, by description to embodiment, to effect and operation principle, the manufacturing process of the mutual alignment between the shape of the specific embodiment of the present invention such as related each member, structure, the each several part and annexation, each several part and manipulate method etc., be described in further detail, inventive concept of the present invention, technical scheme had more complete, accurate and deep understanding to help those skilled in the art.
The of the present invention structure expressed as Fig. 3, the present invention is the vertical chances of losing games of an a kind of Chinese style millet cake machine system, comprise bucket 1, chances of losing games screw rod 2, the charging aperture 3 of described bucket 1 up, discharging opening 4 down, it is up big and down small that its bucket 1 whole is shaped as, and on the periphery of described chances of losing games screw rod 2, its part that axially is positioned at bucket 1 is provided for advancing the screw propulsion face 9 of dough, the axis of described chances of losing games screw rod 2 is vertically to be provided with along vertical.Dough adds bucket 1 from charging aperture 3, by the rotation of chances of losing games screw rod 2 dough is pushed from its discharging opening 4 and is extruded.
In order to solve the problem that exists at the described present known technology of this specification background technology part and to overcome its defective, realize improving the quality of millet cake goods, improve the efficient of conveying and the goal of the invention of stability, the technical scheme that the present invention takes is:
The vertical chances of losing games of this Chinese style millet cake machine provided by the present invention system, in the vertical chances of losing games of described Chinese style millet cake machine system, also be provided with sub-screw 20 and be parallel to chances of losing games screw rod 2, and pass through 21 transmissions of chances of losing games screw gear transmission mechanism between the two screw rods, also be provided with screw propulsion face 9 on the described sub-screw 20, the lower end of described chances of losing games screw rod 2 is arranged in the discharging opening 4 of bucket 1.
Adopt the said structure scheme, utilize the deadweight of dough to carry out the conveying of dough, and the rotation that is aided with chances of losing games screw rod 2 advances, course of conveying is turnover not, the conveying distance of dough is shortened greatly, and the pushing force that is born also greatly reduces, and makes dough keep required character and state, fermentation face and old face all can use, and have improved the quality of millet cake goods.For preventing that dough from centering on 2 appearance of chances of losing games screw rod and transferring to influence the propelling effect with axle, utilize the rotation of sub-screw, make the effect that advances dough more obviously with steady; The feeding work that the workman no longer assists, safer; Efficient also is improved, and the chances of losing games is more steady, and the quality of product also is further improved.
The present invention has also proposed organization plan more specifically to technique scheme, to realize and to improve above-described overall technological scheme better:
The topology example that screw propulsion face rotation direction is set:
The rotary orientation of the screw propulsion face 9 on described chances of losing games screw rod 2 and the sub-screw 20 is opposite mutually.Because rotary orientation in rotary course, makes dough produce a relative motion, clamp-ons better on the screw propulsion face 9 of chances of losing games screw rod 2.
Chances of losing games screw gear transmission mechanism 21 has two following embodiment, can select an application:
One of topology example of chances of losing games screw gear transmission mechanism 21:
Described chances of losing games screw gear transmission mechanism 21 is the one-level gear drive, makes the rotation direction of chances of losing games screw rod 2 and sub-screw 20 opposite.Structure is comparatively simple, but can not adapt to the moving situation of complicated dough sometimes, can't regulate.
Two of the topology example of chances of losing games screw gear transmission mechanism 21:
Described chances of losing games screw gear transmission mechanism 21 adopts the shifting slide gear transmission mechanism, the one-level gear drive is passed through for making in a position of its gear exchange engagement between described chances of losing games screw rod 2 and the sub-screw 20, make the direction of rotation of chances of losing games screw rod 2 and sub-screw 20; Another position increases a transition gear transmission for making between described chances of losing games screw rod 2 and the sub-screw 20, make chances of losing games screw rod 2 identical with the rotation direction of the rotation direction of sub-screw 20.
Said structure has adopted the shifting slide gear transmission mechanism, can realize the rotation forward or backwards of sub-screw 20 according to the motion conditions of dough, makes dough more easily enter the discharging opening 4 of bucket 1.Therefore, when operation,,, handle the motion of shifting slide gear, obtain forward and reverse rotation by control crank according to the conveying situation and the actual needs of dough.Wherein, transition gear is an idle pulley, only works to change the direction of motion.The shifting slide gear sky is enclosed within on the screw shaft, adopts spline to connect.
The topology example of appearing:
The below of the discharging opening 4 of bucket 1 of the present invention is provided with export nozzle sleeve pipe 5, between bucket 1 and export nozzle sleeve pipe 5, be provided with the main cover 10 of appearing, described export nozzle sleeve pipe 5 is connected with bucket 1 by the main cover 10 of appearing, and the interior bottom that goes out the filling pipe cap 6 on the filling pipe 7 of the bottom of described export nozzle sleeve pipe 5 and chances of losing games screw rod 2 is concordant.The setting of export nozzle sleeve pipe 5 makes it adapt to different product, different size, and changes easily on demand.In its bottom,, constitute the structure of making hollow musculus cutaneus with the bottom surface that goes out the filling pipe cap 6 on the filling pipe 7.Export nozzle sleeve pipe 5 usefulness export nozzle nuts 19 are tightened on the main cover 10 of appearing.
Chances of losing games topology example:
The endoporus of main cover 10 and the external diameter of the screw propulsion face 9 on the described chances of losing games screw rod 2 of appearing of the present invention is matched in clearance.This structure mainly is for the dough that bucket 1 is got off advances in the millet cake mechanism better, because this section course of conveying seals, volume does not change, so the amount of carrying is controlled easily.
Filling material structure for conveying example:
The center of chances of losing games screw rod 2 of the present invention is provided with the filling material hole that connects along whole chances of losing games screw rod 2 axis.The pipeline of carrying by the filling material that inserts in the filling material hole that connects at chances of losing games screw rod 2 axis promptly goes out filling pipe 7, and the filling material is pressed down along this pipe, and the musculus cutaneus that cooperates export nozzle sleeve pipe 5 to come out below realizes that the steamed stuffed bun musculus cutaneus encases the function of filling material.
Go out the filling topology example:
The inside of chances of losing games screw rod 2 of the present invention is provided with out filling pipe 7, describedly goes out filling pipe 7 and is detachable being connected with filling pipe cap 6, and the cylindrical of described filling pipe cap 6 is the light cylindrical.The setting of this structure is still in order to carry out demolition and replacement easily, to adapt to the product of all size.Filling pipe cap 6 cylindrical be to make to form complete musculus cutaneus herein for the light cylindrical.
The molding structure example of musculus cutaneus:
The inside of export nozzle sleeve pipe 5 of the present invention is up big and down small taper hole, and the port of its underpart with the port of filling pipe cap 6 bottoms, forms the space of annular.The taper hole of the inside of export nozzle sleeve pipe 5 cooperates with the light cylindrical of above-mentioned filling pipe cap 6, and the musculus cutaneus quality of making is good, evenly, polishing.
Below be described chances of losing games screw rod 2 and the support pattern that is connected of bucket 1:
Its concrete structure is: on the described main cover 10 of appearing, be provided be fastenedly connected with it decide core support 8, this decides the path that the distribution dough passes through on core support 8 planes, described chances of losing games screw rod 2 is enclosed within the centre bore of deciding core support 8.This structure has guaranteed the positional accuracy that goes out filling pipe 7 and export nozzle sleeve pipe 5 on the chances of losing games screw rod 2, and its supporting structure is simple and compact.
In order to adapt to the structure setting of vertical conveying, realize the rotation of chances of losing games screw rod 2, the technical scheme of the transmission that chances of losing games screw rod 2 is adopted is:
The top of chances of losing games screw rod 2 of the present invention, be provided with chances of losing games transmission mechanism 12, described chances of losing games screw rod 2 is realized motion by chances of losing games transmission mechanism 12, described chances of losing games transmission mechanism 12 is installed in the transmission case 11 with chances of losing games screw gear transmission mechanism 21, and described transmission case 11 fastening installations are connected on the fixing vertical headstock 16.
More specifically, the topology example of above-mentioned chain-drive mechanism:
Chances of losing games transmission mechanism 12 of the present invention is a chain-drive mechanism, its structure is for to be provided with sprocket wheel fastening with it 14 and corresponding chain 15 at chances of losing games screw rod 2, described chain 15 passes described transmission case 11, with the drive sprocket engagement that is located at the speed changer on the vertical headstock 16.Chain-drive mechanism has and is applicable to slower transmission needs, can carry out transmission on bigger distance, and gearratio is accurate, can not produce and skid.
The technology example of bucket supporting:
Bucket 1 of the present invention is installed on the lower carriage 13 by the main cover 10 of appearing, and described lower carriage 13 fastening installations are connected on the fixing vertical headstock 16.When the present invention installs, should earlier above-mentioned transmission mechanism be installed, carry out the installation of bucket 1 again.After treating that chances of losing games screw rod 2 positions are determined, regulate the position of all directions of bucket 1, carry out fixedly connected at last.
Described bucket 1 is installed on the lower carriage 13 by the main cover 10 of appearing, and the lower end of described sub-screw 20 is bearing on the lower carriage 13 by carriage cover 22, and described lower carriage 13 fastening installations are connected on the fixing vertical headstock 16.
The present invention is a vertical chances of losing games system, and its static structure is shown in Figure 3, is supporting two parts parts up and down by the lower carriage 13 of bucket 1 below, and the top is the fixing support of bucket 1, and the below overlaps 10 and export nozzle sleeve pipe 5 for being installed with to appear to lead.On vertical headstock 16, transmission case 11 is installed, 11 li power transmission shaft, sprocket wheel 14 and chains 15 that chances of losing games screw rod 2 is housed of transmission case are to reach the effect of transferring power and propelling dough.Chances of losing games screw rod 2 and power transmission shaft are hollow, i.e. filling material hole, centre be equipped with carry the filling material go out filling pipe 7, to realize carrying the purpose of filling material.Its dynamic duty process is: by the power that head sprocket transmits, drive chances of losing games screw rod 2 and be rotated, its screw propulsion face 9 is pushed dough downwards, from export nozzle sleeve pipe 5 end openings it is extruded.Because filling pipe cap 6 is at the center of export nozzle sleeve pipe 5, thus the output of export nozzle sleeve pipe 5 end openings be hollow facial canal, be full of facial canal by the filling material that go out output in the filling pipe 7, close up through moulding section again, steamed stuffed bun has just been made.
The present invention is applied to the embodiment of full-automatic bun stuffing machine or automatic steamed bun making machine:
The present invention is applied to bun stuffing machine or steamed bun making machine, can solve the following defective that existing bun stuffing machine or steamed bun making machine exist:
1, shorten the chances of losing games stroke of bun stuffing machine or steamed bun making machine chances of losing games system significantly, reduce the injury in its rubber band road, opposite, guaranteed the mouthfeel of goods, and make goods high resilience and toughness, pore is even, fine and smooth.
2, the quality that can increase musculus cutaneus promptly can be done bigger steamed stuffed bun or steamed bun.Existing bun stuffing machine or steamed bun making machine maximum can be done the musculus cutaneus of every 80g, and the present invention can accomplish maximum every 200g.
3, promote the versatility of bun stuffing machine or steamed bun making machine significantly.The chances of losing games system of existing bun stuffing machine or steamed bun making machine is because of the pressure institutional framework of musculus cutaneus of having crossed havoc, the paralysis phenomenon of collapsing appears after ready-made steamed stuffed bun or steamed bun are cooked, this phenomenon is not obvious in the little steamed stuffed bun or the small steamed bun fashion of making below the 60g, but above then very obvious behind the 60g.The scope of application that this has just limited bun stuffing machine or steamed bun making machine causes versatility poor.Adopt the present invention,,, the paralysis phenomenon of collapsing can not occur so no matter steamed stuffed bun or steamed bun are done muchly because reduced to the musculus cutaneus disorganization.
4, the invention solves the difficult problem that existing bun stuffing machine or steamed bun making machine can not be produced old face technology steamed stuffed bun.Steamed stuffed bun, steamed bun are traditional snacks of China, all be with old face explained hereafter since several thousand, to modernly yeast technology just having occurred, but still have a large amount of crowds to like eating the steamed stuffed bun or the steamed bun of old face technology, and existing bun stuffing machine or steamed bun making machine can only be produced the steamed stuffed bun or the steamed bun of yeast technology.Use the present invention, just can produce the steamed stuffed bun or the steamed bun of old face technology as the yeast explained hereafter.
The present invention is applied to the embodiment of dumpling machine:
The present invention is applied to dumpling machine, can solve several big defective that existing dumpling machine exists:
1, shortens the chances of losing games stroke of dumpling machine chances of losing games system significantly, reduce the injury in its rubber band road, opposite, guaranteed the mouthfeel of goods, and make the mouthfeel somersault, smooth of goods.
2, promote the versatility of dumpling machine significantly.The chances of losing games system of existing dumpling machine is excessive because of pressure, has destroyed the institutional framework of musculus cutaneus, causes ready-made dumpling to boil the back easily and broken skin and muddy soup phenomenon occur, and a lot of crackles are arranged after the quick-frozen, and the scope of application that this has just limited dumpling machine causes versatility poor.After adopting the present invention, reduced significantly,, can not produce brokenly skin and seminess so no matter be to steam, boil, fry in shallow oil, freeze to the musculus cutaneus disorganization.
3, solved existing dumpling machine because head temperature is too high, made starch in the flour by the problem of gelatinization.The starch of gelatinization in cooling procedure, will bring back to life (being βization).The starch quality of bringing back to life is hard, and the face slag is arranged in the musculus cutaneus, and taste is not good enough, and mouthfeel is sent out blunt, and is difficult for being digested and assimilated by the people.Adopt present technique, do not produce heat, it is all tasty to steam, boil, fry in shallow oil ripe dumpling.
In sum, performance of the present invention and characteristics:
1, bun stuffing machine, steamed bun making machine, the special-purpose head of dumpling machine are hindered gluten anything but;
2, do bun stuffing machine, the steamed bun making machine of old face technology, can do big steamed stuffed bun or the steamed bun of 200 grams;
3, according to the design of the dynamics science of millet cake technological requirement, guaranteeing the density of goods, thereby guaranteed uniform and smooth, the malleable of goods pores, and retentiveness is excellent, the goods mouthfeel is smooth, considerably beyond the product of hand work;
4, the goods size is unified, and profile is consistent, the smooth surface exquisiteness;
5, product diversification can be produced the various food with filling such as steamed stuffed bun, pumpkin pie, moon cake, steamed stuffed bun by small bamboo food steamer;
6, critical part all can adopt stainless steel and hard nylon (such as nylon 66) to make, and appearance looks elegant meets hygienic requirements;
7, compact conformation, maintenance and dismounting are easily, conveniently;
8, adopt analog-digital conversion control circuit, regulation and control are simple, are easy to grasp handled easily;
9, the product size, skin filling ratio is arbitrarily adjustable;
10, the dough conveyer belt is brushed oil automatically, prevents from giving birth to the embryo adhesive tape, guarantees product quality;
11, two frequency conversion driven by power, power performance is more stable;
12, old face technology, yeast technology both all can use.
By reference to the accompanying drawings the present invention has been carried out exemplary description above; obviously specific implementation of the present invention is not subjected to the restriction of aforesaid way; as long as adopted the improvement of the various unsubstantialities that method of the present invention design and technical scheme carry out; or without improving design of the present invention and technical scheme are directly applied to other occasion, all within protection scope of the present invention.