CN101356406A - Layered panel for use as fire surround - Google Patents

Layered panel for use as fire surround Download PDF

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Publication number
CN101356406A
CN101356406A CNA2006800505283A CN200680050528A CN101356406A CN 101356406 A CN101356406 A CN 101356406A CN A2006800505283 A CNA2006800505283 A CN A2006800505283A CN 200680050528 A CN200680050528 A CN 200680050528A CN 101356406 A CN101356406 A CN 101356406A
Authority
CN
China
Prior art keywords
mantel pick
density material
mantel
pick
low density
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CNA2006800505283A
Other languages
Chinese (zh)
Inventor
乔纳森·拉斯·肯尼迪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aqui J Sin (fireplace) Ltd
Acquisitions Fireplaces Ltd
Original Assignee
Aqui J Sin (fireplace) Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aqui J Sin (fireplace) Ltd filed Critical Aqui J Sin (fireplace) Ltd
Publication of CN101356406A publication Critical patent/CN101356406A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/146—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers whereby one or more of the layers is a honeycomb structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/041—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24B—DOMESTIC STOVES OR RANGES FOR SOLID FUELS; IMPLEMENTS FOR USE IN CONNECTION WITH STOVES OR RANGES
    • F24B1/00—Stoves or ranges
    • F24B1/18—Stoves with open fires, e.g. fireplaces
    • F24B1/191—Component parts; Accessories
    • F24B1/198—Surrounds-fronts
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00—Details
    • F24C15/06—Ornamental features, e.g. grate fronts or surrounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/718—Weight, e.g. weight per square meter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2311/00—Metals, their alloys or their compounds
    • B32B2311/24—Aluminium
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2318/00—Mineral based
    • B32B2318/04—Stone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)

Abstract

A surround (1) for a fire (FF) comprises a body (2) fabricated at least in part from a relatively low density material (4) to which is secured a relatively high density fascia material (5).

Description

Composite plate as mantel pick-up
Technical field
The present invention relates to be used for the assembly of fireplace, shelf for example especially but exclusively non-, relates to the shelf that is used for fireplace and back plate, sole etc.
Background technology
Use gas firing wall very general at home.A kind of gas firing wall of gained popularity is no chimney flue type flame gas firing wall.
Because it does not have flue, thereby profile is thinner, such fireplace is attractive.This type of fireplace of selling on the market has the commodity such as Burley Elan 4111, Plasma Platinum and other brand.
Because their size is little, and need not chimney, therefore fireplace can be installed in a high position, for example be installed on the wall.
The modern internal walls that adopts in many families is made by the plasterboard that is wiped with gypsum.Obviously, the load-bearing property of this class wall is not as good as hollow or solid wall.
Consider effect attractive in appearance, around gas firing wall, mix shelf usually.In many cases, need mix stone matter shelf.Because the density of stone material is big, existing stone matter shelf is very heavy.
It is limited to understand the weight that the wall of dry-coated or wooden frame structure can bear.Alternatively, can adopt a large amount of firmwares and/or reinforcement to come distributed load.When fireplace was installed, such as when a high position is installed, the firmware inefficacy can cause the catastrophic effect of property damage and individual's damage.
In addition, heavy shelf is pretty troublesome.It may be difficult making, transport and install this type of shelf.For example, it is difficult transferring this type of object in each stage of supply chain, and installs and may need a large amount of human costs, especially when when a high position is installed.
Summary of the invention
The objective of the invention is for above-mentioned one or more problems provide solution, or relax these problems to small part.In addition or alternatively, the purpose of this invention is to provide a kind of novel shelf, it is attractive, and/or it satisfies now designing requirement, and/or it uses flexibly.
Therefore, a first aspect of the present invention provides a kind of mantel pick-up, and this mantel pick-up comprises main body, and this main body is made by light material, and light material is fixed in plane materiel.
Preferably, plane materiel is the natural material that is selected from pottery, stone, ore or metal.Preferably, stone is to be selected from lime stone, marble, granite, slate etc.
Usually, the thickness of plane materiel can be 2-35mm, 2-20mm for example, and preferably, be 4-10mm, for example 5mm is thick.
Preferably, light material is a porous.In this manual, word ' lightweight ' refers to the material of density less than plane materiel.For example, if plane materiel is that (for example density is 2600kg m to stone -3Granite), then light material will have than low-density, preferably, less than the density of plane materiel more than 50% (for example less than 1300kg m -3Density), and preferably, widely less than 50% of plane materiel density.
Porous material can comprise aluminum honeycomb material, preferably, is the arrangement of rule or irregular hollow unit, and wherein at least some can interconnect to provide the fluid between them to be communicated with.
Preferably, core comprises hollow unit, and its surface of core is connected with protective surface.Core can be flat structure, and protective surface links or is installed on one or two first type surface to form panel.
Preferably, plane materiel be connected such as the light material of porous material, for example be attached on the protective surface of core of porous material.
In all scenario, especially when as mantel pick-up, preferably, the assembly gross weight should be less than 40kg, preferably, and less than 30kg, and preferably, when the form with the aperture of the picture frame of the external dimensions of 1002 * 642mm and the 76mm degree of depth and 538 * 286mm is equipped with, less than 25kg.Lightweight will guarantee that object can be elevated, and is preferably raised easily by two people.
Preferably, light material, for example the thickness of aluminum honeycomb panel is 8-30mm, preferably, is 10-20mm, and preferably, is 11-18mm, and is thick such as 15mm.
Description of drawings
For the present invention is understood more fully, now, the present invention is described in detail only by example and with reference to accompanying drawing, wherein:
Fig. 1 is the stereogram according to shelf of the present invention;
Fig. 2 is the stereogram according to shelf of the present invention rear portion;
Fig. 3 A is the vertical view of the shelf of Fig. 2;
Fig. 3 B is the view of Fig. 3 A along the A-A line;
Fig. 4 is the exploded view of the shelf section according to the present invention; And
Fig. 5 is the stereogram of operating process acceptance of the bid temperature indicating degree.
The specific embodiment
In Fig. 1, show no chimney flue type gas firing wall FF, it has been equipped with shelf manufactured according to the present invention 1.As shown in the figure, fireplace FF is installed in the high level on the wall W.Wall W can be, the wall of for example solid, hollow, dry-coated or wooden frame structure.
In Fig. 2, Fig. 3 A and Fig. 3 B, shelf 1 provides the framework 2 with front portion 21 and sidepiece 22, and it has defined hole 3 with ccontaining fireplace FF.Shelf 1 comprises the main body 4 that aluminum honeycomb material 4 is made, and its all are to be stained with stone matter plane materiel 5 on the visible exposed surface when mounted.Be provided with the rigidity that supporting member 6 improves framework 2.
Fig. 4 shows the exploded view and the enlarged drawing of the section of shelf 1, wherein shows plane materiel 5 and honeycomb 4.
Honeycomb 4 comprises by pair of aluminum quality guarantee mask 41 and is bonded at core 42 and the panel 40 that constitutes that this core 42 comprises a plurality of hollow unit 43.Should understand the main shaft of the main shaft of the hollow unit 43 shown in the concrete example perpendicular to each protective surface 41.Though also can adopt other thickness, the thickness of panel 40 is generally 15mm.
For the ease of packing, hollow unit 43 is generally hexagonal transverse cross section.
The physical data of the panel made from 3003 bussiness class aluminiums 40 is as follows:
Hollow unit size/mm Withstand voltage aIntensity/kg m -2 Density/kg m -3 Thickness of slab/mm b
6.4 435903 83.3 0.08
9.5 228497 57.7 0.08
12.7 116006 40.0 0.08
19.1 77337 28.8 0.08
25.4 52730 19.2 0.08
The physical parameter of table 1. panel
aHollow unit axially
bThe specification of the aluminium that adopts in all component structure
In order to constitute panel 40, adopt bi-component epoxide-resin that protective surface 41 and core 42 is bonding.Usually adhesive is pre-mixed, and adopts computer-controlled paint spray booth that adhesive is sprayed onto on the surface of protective surface 41.Protective surface 41 closely contacts with core 42, and adhesive attachment is on the wall of hollow unit 43.Then, panel 40 on the roll shaft platform pressurized with the compression panel 40.But warm-up mill or pressing plate solidify to help adhesive.
Panel 40 can be formed with recess or groove with ccontaining wiring, pipeline or auxiliary firmware, thereby optionally provides such as hidden tie point.Wiring, pipeline or auxiliary firmware can be included in the manufacture process of panel 40, and perhaps it can be arranged at after manufacturing in the panel 40.
The size that can cut down panel 40 is with the preparation substrate, but substrate tectonic framework 2.Usually adopt similar bicomponent epoxy adhesive that sidepiece is adhered to the front portion.
At this moment, supporting member 6 is connected to framework, to help to improve structural rigidity.
Then, plane materiel 5 is attached to protective surface 41 to cover all surface that exposes in the use.Selected adhesive need make it can in use not be subjected to high temperature and softens, and it can not lose efficacy when in use being exposed to thermal cycle mechanism.
As an alternative, the panel 40 that forms as mentioned above is bonding with any side of facestock sheet (for example thick building stones of 10-12mm).Building stones can be cut (for example cutting) in the direction vertical with main shaft so that the two boards that respectively comprises cellular board 40 and stone matter plane materiel 5 (for example thickness is the 5-6mm building stones) to be provided.Then, stone matter plane materiel is adhered to around sidepiece and the centre bore 3.
Carried out a cutting step more although it is so, adhered to the possibility of being damaged before the panel 40 but reduced thin building stones.
In one of two kinds of situations or both, building stones can be polished, for example suitably polishing, brighten, decoration or modification.
Usually, the shelf shown in Fig. 3 A and Fig. 3 B is 1002 * 642mm, and the degree of depth is 76mm, and hole 3 is 538 * 286mm.Can adopt other size.
Shelf 1 has thick main body 4 of 15mm that 3003 aluminum honeycomb panels 40 make and the form shown in Fig. 3 A, Fig. 3 B, and known when adopting the thick granite plane materiel of 5mm, the gross weight of shelf 1 is 19.4kg m -2, by comparison, the gross weight of the same shelf that granite is made is 60kg m -2
Obviously, this shows the remarkable weight of having saved, and has reduced shipment and installation cost, the natural material amount that has also reduced material cost and adopted.This has also reduced the possibility that shelf is damaged in the transportation.
In addition because the alleviating of weight, can adopt still less or more the firmware of underload shelf 1 is installed, the man-hour that needs is less, and also corresponding the reducing of danger of catastrophic effect taken place.
Other adoptable cellular material comprises glass fibre, Kevlar (Kevlar), reinforced plastics and no reinforced plastics etc.
Porous material need not aluminium and/or honeycomb.For example, can adopt porous ceramics.Known porous ceramics can have extremely low solid density, can keep structural strength again simultaneously.
The porous ceramic film material that provides can be a monoblock or links together as polylith.
Other low-quality be can adopt and heavy material, for example float stone economized.In most of situations, preferably, based on free space amount (for example air) (for example main contributor), make gross mass very low in the main body.
Can adopt other method except adhesive to guarantee that main body is attached on the plane materiel, for example mechanical firmware, tight friction fit or claw buckling device.
Should understand when adopting adhesive, selected adhesive should make and produce good binding effect between each assembly in the whole temperature range of operation.
As shown in Figure 5, the surface temperature of shelf 1 is starkly lower than the surface temperature of the glass of fireplace FF.Though but this amount that shows the building stones of comparing convection current and conduction heat with solid shelf is less, the temperature on surface can not surpass 57 ℃, and in most of the cases, can touch shelf 1 and does not have the danger of scald.
Also should understand if plane materiel and main body have the thermal coefficient of expansion that differs greatly, when being used for to allow assembly in cooperating the fireplace use, stand thermal cycle mechanism the measure (for example adhesive) that two assemblies are installed together (for example when fireplace in use and when being closed), can stand the pressure that is applied on the assembly.In this respect, be fit to adopt bi-component epoxide-resin.
In some cases, can adopt mechanical firmware and adhesive as an alternative.
Supporting member 6 can be substituted by aluminum frame, and the appropriate location can be tightened or be fixed on to aluminum frame.
Object manufactured according to the present invention can be set to the sole or the back plate of fireplace.Also can be used to be arranged to the picture frame or the plate of low weight, the plane materiel plate that for example has a stone matter polishing effect looks and sensuously looks like solid stone but so not heavy.
Assembly can cooperate uses such as electric fireplace, solid fuel fires, stove, baking oven, also can cooperate 1 class gas furnace and 2 class gas furnaces to use, and these all should be considered to belong to ' fireplace ' that the invention is intended to indication.
In this manual, word ' plate ' is intended to refer to from supporting object, and is promptly flexible and when the object that can support himself weight on the edge when supported.

Claims (21)

1. mantel pick-up, it comprises main body, described main body at least a portion to be making than low density material, describedly is fixed on the higher density plane materiel than low density material.
2. mantel pick-up as claimed in claim 1, wherein said plane materiel is a natural material.
3. mantel pick-up as claimed in claim 2, wherein said natural material are selected from pottery, stone (for example lime stone, marble, granite, slate), ore or metal.
4. as claim 1 or 2 or 3 described mantel pick-ups, the thickness of wherein said plane materiel is 2mm to 35mm, such as 2mm to 20mm, is preferably 4mm to 10mm.
5. as the described mantel pick-up of above-mentioned each claim, wherein said low density material is a porous, and it defines one or more hollow unit.
6. as the described mantel pick-up of above-mentioned each claim, wherein said main body at least a portion is made by aluminum honeycomb material, and described aluminum honeycomb material has defined one or more hollow unit.
7. as the described mantel pick-up of above-mentioned each claim, wherein said main body at least a portion is made by the material that comprises rule and/or irregular hollow cell array.
8. as claim 5 or 6 or 7 described mantel pick-ups, wherein a plurality of hollow unit are equipped to, or in described a plurality of hollow unit at least some are equipped to, and are connected to each other to provide fluid to be communicated with between them.
9. as the described mantel pick-up of above-mentioned each claim, wherein saidly comprise core than low density material, described core comprises hollow unit, and its surface of described core is connected with protective surface or is fixing.
10. mantel pick-up as claimed in claim 9, wherein said core are the flat structures with two first type surfaces, and protective surface links or is fixed on one or two first type surface to form panel.
11. as the described mantel pick-up of above-mentioned each claim, wherein saidly can comprise that than low density material one or more recesses, groove or hole are with ccontaining wiring, pipeline and/or auxiliary firmware.
12. as the described mantel pick-up of above-mentioned each claim, wherein said plane materiel is connected via adhesive and described main body.
13. mantel pick-up as claimed in claim 12, the described adhesive of wherein choosing in use can stand to surpass 50 ℃ temperature.
14. combination as each described mantel pick-up and fireplace in the claim 1 to 13.
15. combination as claimed in claim 14, wherein said fireplace are no chimney flue type fireplaces.
16. as claim 14 or 15 described combinations, wherein said mantel pick-up has wiring, pipeline etc. so that described fireplace is connected to facility in it.
To be fixed to first first type surface of higher density material than low density material 17. a method of making mantel pick-up, described method comprise, and cut described high density material subsequently.
18. method as claimed in claim 17 also comprises and will be fixed to second first type surface of higher density material than low density material, and is included in the direction with described first and second major surfaces in parallel of described higher density material, cuts described high density material.
19. method as claimed in claim 18 comprises the described cutting surface of polishing described high density material subsequently.
20. method as claimed in claim 19, wherein said polishing comprises polishing, honing or japanning.
21., comprise that also being provided with sidepiece has the structure that is positioned at header board partially enclosed space afterwards to provide as each described method in the claim 15 to 20.
CNA2006800505283A 2006-03-22 2006-11-14 Layered panel for use as fire surround Pending CN101356406A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB0605701A GB2429186B (en) 2006-03-22 2006-03-22 Fire surrounds
GB0605701.2 2006-03-22

Publications (1)

Publication Number Publication Date
CN101356406A true CN101356406A (en) 2009-01-28

Family

ID=36383924

Family Applications (1)

Application Number Title Priority Date Filing Date
CNA2006800505283A Pending CN101356406A (en) 2006-03-22 2006-11-14 Layered panel for use as fire surround

Country Status (7)

Country Link
US (1) US20090000212A1 (en)
EP (1) EP1996868A1 (en)
CN (1) CN101356406A (en)
AU (1) AU2006340624A1 (en)
CA (1) CA2643576A1 (en)
GB (1) GB2429186B (en)
WO (1) WO2007107686A1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
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CN113260283A (en) * 2019-01-12 2021-08-13 迈克尔·T·贝克 Light non-combustible decorative fireplace rack
CN113260283B (en) * 2019-01-12 2023-07-18 迈克尔·T·贝克 Light incombustible decorative wall stove rack

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GB0605701D0 (en) 2006-05-03
GB2429186B (en) 2008-06-11
CA2643576A1 (en) 2007-09-27
AU2006340624A1 (en) 2007-09-27
WO2007107686A1 (en) 2007-09-27
EP1996868A1 (en) 2008-12-03
GB2429186A (en) 2007-02-21
US20090000212A1 (en) 2009-01-01

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