CN101334322B - Method for measuring temperature, stress-strain and vibration of high-temperature double-layer pipeline - Google Patents
Method for measuring temperature, stress-strain and vibration of high-temperature double-layer pipeline Download PDFInfo
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Abstract
一种高温双层管道温度、应力-应变、振动测量方法,是将热电偶、应变片点焊在双层管道内管的待测位置,加速计安装在内管的待测位置,热电偶的导线直接同接口箱连接,应变片通过桥盒、静态应变仪同接口箱连接,加速计通过信号适调仪同接口箱连接,接口箱采集的数据传输给数据采集分析系统,其中,所述的热电偶、应变片、加速计等一次仪表的引线通过焊接在外管的接管的嘴部引出,接管的嘴部引线后通过焊接密封。热电偶、应变片、加速计的引线通过一个焊接在外管的接管嘴引出,解决了引线密封的问题。测量方法简单实用。
A method for measuring temperature, stress-strain, and vibration of a high-temperature double-layer pipeline. The thermocouple and strain gauge are spot-welded at the position to be measured in the inner tube of the double-layer pipe. The accelerometer is installed at the position to be measured in the inner tube. The thermocouple is The wires are directly connected to the interface box, the strain gauge is connected to the interface box through the bridge box and the static strain gauge, the accelerometer is connected to the interface box through the signal conditioner, and the data collected by the interface box is transmitted to the data acquisition and analysis system, wherein, the The leads of primary instruments such as thermocouples, strain gauges, and accelerometers are led out through the mouth of the nozzle welded to the outer tube, and the leads of the nozzle of the nozzle are sealed by welding. The leads of thermocouples, strain gauges, and accelerometers are led out through a nozzle welded to the outer tube, which solves the problem of lead sealing. The measurement method is simple and practical.
Description
技术领域technical field
本发明属于物理测量技术领域,具体涉及一种管道的温度、应力-应变、振动测量方法。The invention belongs to the technical field of physical measurement, and in particular relates to a temperature, stress-strain and vibration measurement method of a pipeline.
背景技术Background technique
钠冷快堆以钠作为冷却剂,其主热传输系统管道温度高达515℃,远高于压水堆核电站的主管道温度。其中二回路主冷却系统的部分管段为双套管结构,最高工作温度为495℃,其产生失效的潜在原因是管道应力、位移、蠕变和振动过大,因此对主热传输系统管道在初始启动和运行期间进行温度、应力-应变、振动测量,从而及时有效地发现系统管道中可能存在的缺陷,通过预测性维修,将影响系统管道安全运行的失效隐患消灭在萌芽状态,提高反应堆的安全性和经济性。The sodium-cooled fast reactor uses sodium as the coolant, and its main heat transfer system pipe temperature is as high as 515°C, which is much higher than the main pipe temperature of the pressurized water reactor nuclear power plant. Among them, part of the pipe section of the main cooling system of the secondary circuit is a double-sleeve structure, and the maximum working temperature is 495°C. The potential cause of failure is excessive stress, displacement, creep and vibration of the pipe. Temperature, stress-strain, and vibration measurements are carried out during start-up and operation, so that possible defects in the system piping can be found in a timely and effective manner. Through predictive maintenance, the failure hidden dangers that affect the safe operation of the system piping can be eliminated in the bud, and the safety of the reactor can be improved. sex and economy.
目前,国内外对于普通管道的温度、应力-应变、振动测量技术比较成熟,但没有关于高温双层管道测量的相关文献公开,尤其是放射性环境下的高温双层管道的测量技术没有公开文献报道。At present, the temperature, stress-strain, and vibration measurement technologies for ordinary pipelines are relatively mature at home and abroad, but there is no relevant literature on the measurement of high-temperature double-layer pipelines, especially the measurement technology of high-temperature double-layer pipelines in radioactive environments. .
发明内容Contents of the invention
(一)发明目的(1) Purpose of the invention
本发明针对现有技术的不足,提供一种比较实用的高温双层管道温度、应力-应变、振动测量方法。The invention aims at the deficiencies of the prior art and provides a relatively practical method for measuring the temperature, stress-strain and vibration of a high-temperature double-layer pipeline.
(二)技术方案(2) Technical solutions
为实现上述目的,本发明提供如下技术方案。To achieve the above object, the present invention provides the following technical solutions.
一种高温双层管道温度、应力-应变、振动测量方法,是将热电偶、应变片点焊在双层管道内管的待测位置,加速计安装在内管的待测位置,热电偶的导线直接同接口箱连接,应变片通过桥盒、静态应变仪同接口箱连接,加速计通过信号适调仪同接口箱连接,接口箱采集的数据传输给数据采集分析系统。关键在于,热电偶、应变片、加速计的引线通过焊接在外管的接管嘴引出,接管嘴引线后通过焊接密封。A method for measuring temperature, stress-strain, and vibration of a high-temperature double-layer pipeline. The thermocouple and the strain gauge are spot-welded on the position to be measured in the inner tube of the double-layer pipeline, the accelerometer is installed on the position to be measured in the inner tube, and the position of the thermocouple is The wire is directly connected to the interface box, the strain gauge is connected to the interface box through the bridge box and the static strain gauge, the accelerometer is connected to the interface box through the signal conditioner, and the data collected by the interface box is transmitted to the data acquisition and analysis system. The key is that the lead wires of the thermocouple, the strain gauge and the accelerometer are drawn out through the nozzle welded on the outer tube, and are sealed by welding after the nozzle leads are connected.
为了尽量减少测量信号的衰减,同时确保测量人员的人身安全,上述二次仪表放置在测量点附件,而数据采集及分析系统设置在非放射性区域,例如控制室。In order to minimize the attenuation of the measurement signal and ensure the personal safety of the measurement personnel, the above-mentioned secondary instruments are placed near the measurement point, while the data acquisition and analysis system is set in a non-radioactive area, such as a control room.
(三)实施效果(3) Implementation effect
热电偶、应变片、加速计的引线通过一个焊接在外管的接管嘴引出,解决了引线密封的问题。测量方法简单实用。Lead wires of thermocouples, strain gauges and accelerometers are led out through a nozzle welded on the outer tube, which solves the problem of lead wire sealing. The measurement method is simple and practical.
附图说明Description of drawings
图1测量系统示意图;Figure 1 Schematic diagram of the measurement system;
图2接管引线结构示意图。Figure 2 Schematic diagram of the structure of the takeover lead wire.
其中,1.内管;2.一次仪表;3.外管;4.接管;5.引线;6.二次仪表。Among them, 1. Inner tube; 2. Primary instrument; 3. Outer tube; 4. Connector; 5. Lead wire; 6. Secondary instrument.
具体实施方式Detailed ways
下面结合附图对本发明的技术方案作进一步阐述。The technical solution of the present invention will be further elaborated below in conjunction with the accompanying drawings.
本实施例测量钠冷快堆二回路主管道内管的温度、应力-应变、振动。有限元热应力分析结果表明直管外表面主要是轴向应力,环向拉应力基本等于零,但有时存在环向剪应力,而环向应变片不能测量环向剪应力,所以直管外表面测点主要采用180度对称布置的两轴向应变片,测量直管轴向拉应力和弯曲应力。对于剪应力较大地直管,补充安装和轴向夹角45度的应变片后,测量最大主应力。对于弯管,由于主应力方向复杂,用三个应变片布置成90度直角应变花。震动测量点位于主泵出口后的第二个弯头后的直管段。管道振动测量加速度计采用无损连接方式直接安装在管道上,管道振动测量点由3个加速度计构成三向测点。另外,安装在管道上的高温应变片也可以测量管道的振动应力大小和应力响应谱,对振动剧烈的管道上的应变片连接动态应变仪来测量动应力幅值。In this embodiment, the temperature, stress-strain and vibration of the inner tube of the main pipeline of the secondary circuit of the sodium-cooled fast reactor are measured. The finite element thermal stress analysis results show that the outer surface of the straight pipe is mainly axial stress, and the hoop tensile stress is basically equal to zero, but sometimes there is hoop shear stress, and hoop strain gauges cannot measure the hoop shear stress, so the outer surface of the straight pipe is measured The point mainly uses two axial strain gauges arranged symmetrically at 180 degrees to measure the axial tensile stress and bending stress of the straight pipe. For straight pipes with large shear stress, measure the maximum principal stress after installing and installing strain gauges with an included angle of 45 degrees to the axial direction. For the bent pipe, due to the complexity of the principal stress direction, three strain gauges are arranged to form a 90-degree right-angle strain rosette. The vibration measurement point is located in the straight pipe section after the second elbow after the outlet of the main pump. The pipeline vibration measurement accelerometer is directly installed on the pipeline with a non-destructive connection method, and the pipeline vibration measurement point consists of three accelerometers to form a three-way measurement point. In addition, the high-temperature strain gauge installed on the pipeline can also measure the vibration stress and stress response spectrum of the pipeline, and connect the dynamic strain gauge to the strain gauge on the pipeline with severe vibration to measure the dynamic stress amplitude.
参加图1,一种高温双层管道温度、应力-应变、振动测量系统,主要包括一次仪表2、二次仪表6及数据采集分析系统。在安装前对高温应变片、热电偶、计数器等一次仪表2进行校对、检查,然后在内管1的预定测量位置点焊安装应变片、热电偶、计数器。应变片、热电偶、计数器的引线5通过外壁由一个接管4的嘴部引出。接管4与主管的外管3通过熔透焊焊接,并距离内管的待测位置100~300mm,接管4的嘴部引线后采用银铜焊接密封,焊丝熔化温度为620℃~680℃,低于导线5的熔化温度,不会损伤导线5。导线5引出后,热电偶的导线直接同接口箱连接,应变片通过桥盒、静态应变仪同接口箱连接,加速计通过信号适调仪同接口箱连接,接口箱采集的数据传输给数据采集分析系统。为了尽量减少信号的衰减,二次仪表放置在测量点附件的放射环境中,而数据采集及分析系统设置在控制室。Refer to Figure 1, a high-temperature double-layer pipeline temperature, stress-strain, vibration measurement system, mainly including
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