CN101312679A - Scouring web and method of making - Google Patents

Scouring web and method of making Download PDF

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Publication number
CN101312679A
CN101312679A CNA2006800437731A CN200680043773A CN101312679A CN 101312679 A CN101312679 A CN 101312679A CN A2006800437731 A CNA2006800437731 A CN A2006800437731A CN 200680043773 A CN200680043773 A CN 200680043773A CN 101312679 A CN101312679 A CN 101312679A
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China
Prior art keywords
fleece
scouring
fiber
goods
polymer
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CNA2006800437731A
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Chinese (zh)
Inventor
托马斯·E·哈斯克特
安娜·克劳蒂亚·R·巴尔博扎
杰弗里·M·梅兰德
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3M Innovative Properties Co
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3M Innovative Properties Co
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L17/00Apparatus or implements used in manual washing or cleaning of crockery, table-ware, cooking-ware or the like
    • A47L17/04Pan or pot cleaning utensils
    • A47L17/08Pads; Balls of steel wool, wire, or plastic meshes
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L13/00Implements for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L13/02Scraping
    • A47L13/04Scraping with steel wool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/001Manufacture of flexible abrasive materials
    • B24D11/003Manufacture of flexible abrasive materials without embedded abrasive particles

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
  • Filtering Materials (AREA)

Abstract

The present invention relates to a scouring web and a method of making a scouring web. The scouring web comprises a plurality of metal fibers and a plurality of polymeric fibers. The metal fibers and polymeric fibers are combined and a portion of the polymeric fibers secures the metal fibers and polymeric fibers together to form the web.

Description

Scouring web and preparation method thereof
Background technology
The present invention relates to a kind of scouring web.Specifically, the present invention relates to a kind of fleece that comprises the blend of metallic fiber and polymer fiber.
Metal wool pads (as steel wool pad) be used to need cleaning or the multiple family and commercial Application of lapped face in.Metal wool pads is normally made by the steel wool strands under cutting on the metallic plate, and these materials are tangled or bond together, and perhaps twines or be woven into leptonema.Using the reason of steel wool strands is that it can provide cheap scouring pad for the consumer.
It is the object that is used for cleaning pot and dish and so in the family that a typical case of steel wool pad uses.The hardness and the sharp edges of metal provide scrubbing action, thereby polish the metal surface of pot and dish.Can have soap or washing agent on the steel wool pad, so that further help the clean surface.It is the fine grinding wood surface that another typical case of steel wool pad uses, for example when the trimming timber floor.
Although use in practice, metal wool (particularly steel wool pad) still has many inadvisable parts.A particular problem relevant with steel wool pad is metal meeting oxidation and gets rusty.The steel wool pad of getting rusty for the user, looks and not too is fit to be used for cleaning.When using steel wool pad polishing wood surface, if the fragment of steel wool pad is stayed on the wood surface, and when having used water base finish paint again, fragment will get rusty and be attached in the finish paint, produces bad rust staining.
People once attempted to use steel other metal in addition to avoid the metal problem of rustiness.Yet though metals such as stainless steel can not get rusty, price is significantly higher than steel.Therefore, the metal gasket of metals such as use stainless steel is not suitable for use in the consumer goods because price is too high.
Another prominent question relevant with metal wool pads is easy shed metal fibers of metal wool pads or fragment.Metallic fiber is sharp, holds and can feel under the weather.As the cotton pad of contacting metal, the skin that fragment may enter the user forms bonding jumper, and then causes damage also may cause inflammation.Therefore, many consumers can hold a sponge or other soft cloth material in hand, in order to avoid metal wool pads contacts with hand.People have attempted adorning a substrate on metal wool pads.Yet same problem still exists: still can stay fragment from the teeth outwards, and steel wool can get rusty still.
People wish to have a kind of goods, and it has the scouring and the polishing characteristic of steel wool, but can not get rusty, and the fragment that produces is few.This product must be with low cost, to use as the practical consumer goods, is used for cleaning the household implements of pot and dish and so on, perhaps is used as the grinding apparatus of wood surface etc.
Summary of the invention
The invention provides a kind of scouring goods, these goods can use an amount of rustless metal materials such as stainless steel, so that obtain goods cheaply.Scouring goods of the present invention can be made by the metallic fiber of few generation fragment, and can have the supporting course of being convenient to grip in certain embodiments.
The present invention relates to a kind of scouring web.This scouring web comprises a plurality of metallic fibers and a plurality of polymer fiber.Described metallic fiber and polymer fiber combine, and the part of polymer fiber is fixed together metallic fiber and polymer fiber, to form fleece.
In another embodiment, scouring web comprises a plurality of metallic fibers and a plurality of polymer fiber with first and second portion.Described metallic fiber and polymer fiber are combined, and the second portion of polymer fiber is fixed together metallic fiber and polymer fiber, to form fleece.
In another embodiment, scouring web is made up of a plurality of metallic fibers and a plurality of polymer fiber substantially.
In an alternative embodiment, a kind of scouring goods are disclosed.Described scouring goods have a supporting course and a fleece that contains metallic fiber and polymer fiber, and wherein the part of polymer fiber is fixed together metallic fiber and polymer fiber, to form fleece.Described fleece is fixed to supporting course.
A kind of alternative scouring goods comprise supporting course and the fleece with first surface and second surface, and described fleece has first surface and second surface, and comprise metallic fiber and polymer fiber.The part of polymer fiber is fixed together metallic fiber and polymer fiber, and forming described fleece, and this fleece comprises the metallic fiber of at least 75 weight %.Described scouring goods further comprise the substrate with first surface and second surface.The first surface of supporting course is connected to fibroreticulate second surface, and the first surface of substrate is connected to the second surface of supporting course.
Description of drawings
Fig. 1 a is the perspective view of metal web of the present invention.
Fig. 1 b is the zoomed-in view of metal web shown in Fig. 1 a.
Fig. 2 is the perspective view with scouring goods of the metal web that is connected to supporting course.
Fig. 3 is the cutaway view of scouring goods shown in Figure 2.
Fig. 4 is a kind of cutaway view of alternative scouring goods.
Fig. 5 is a kind of cutaway view of alternative scouring goods.
Fig. 6 is a side view of making the illustrative methods of scouring goods shown in Figure 2.
Though the accompanying drawing of above explanation and picture presentation some embodiments of the present invention, pointed in the discussion process, it will also be appreciated that other embodiment.In all cases, the disclosure is all described the present invention in exemplary and nonrestrictive mode.Should be appreciated that those skilled in the art can design many other modification and embodiment, these modification and embodiment are also within the spirit and scope of the present invention.These figure may not drawn on scale.
The specific embodiment
Fig. 1 a is the perspective view of fleece 100 of the present invention, and Fig. 1 b is the zoomed-in view of the metal web 100 shown in Fig. 1 a.Fleece 100 comprises metallic fiber 102 and polymer fiber 104.Metallic fiber 102 with polymer fiber 104 blend be in the same place so that fleece 100 has the random distribution of metallic fiber and polymer fiber 104.Usually fleece 100 comprises the metallic fiber 102 of at least 50 weight %.Fleece 100 can comprise the metallic fiber 102 of at least 75 weight % or the metallic fiber 102 of at least 85 weight %.
Metallic fiber 102 can comprise the metallic fiber of any kind, such as, but not limited to steel, stainless steel, copper, brass or bronze.Metallic fiber 102 obtains by cutting, and usually to 0.5 inch of the youthful and the elderly (1.27cm), and has 25 to 90 microns thickness.Preferably use stainless steel, because stainless steel waits other metallic hard than copper and bronze, and more corrosion-resistant than steel wool.
Polymer fiber 104 can be homofil or multicomponent fibre.In any case polymer fiber 104 all comprises such part: this part can adhere to other fiber (metal or polymer), and these fibers are combined, to form fleece.Homofil can be made by polypropylene.In this case, polymer fiber is heated to the temperature that this kind polymer fiber begins fusion.Then, described fiber is connected to other fiber (polymerization or fusion), and the time solidifies and fix these fibers in cooling, to form fleece.
Multicomponent fibre is meant the fiber with at least two discontinuous parts.Fig. 1 b illustrates a kind of multicomponent fibre.The part of fiber 104 remains unchanged, and another part is fixed together polymer fiber 104 and metallic fiber 102, to form fleece.One type of multicomponent fibre is core/hull fibres, and this type is shown in Fig. 1 b.This paper will describe in conjunction with core/shell multicomponent fibre.Yet should be appreciated that the multicomponent fibre of other type in addition.
Polymer fiber 104 comprises core 106 and shell 108, and this shell has covered at least a portion of core 106 in first being processed.Should be appreciated that shell 108 can all cover or only cover its part to core in first being processed.Core 106 can be made of the material such as polypropylene or polyester.Shell 108 can be by constituting such as copolyesters or poly material.Core 106 has first fusing point, and shell 108 has second fusing point.Second fusing point of shell is lower than first fusing point of core.In the process, the shell with second fusing point will melt, and core remains unchanged.Like this, the material of shell will solidify again, so that fleece is fixed together.
Usually, the length of polymer fiber 104 is at least 1 inch (2.54cm), and the tool fiber number is at least 2.Preferably, the length of polymer fiber 104 is 1.5 inches (3.81cm), and fiber number is 12.A kind of polymer fiber 104 of core and shell that comprises is
Figure A20068004377300101
Fiber 254, (Wichita, Kansas), the fusing point of wherein said shell 108 is 110 ℃ can to derive from KoSa Co..
Other multicomponent polymeric fiber is within the scope of the invention.Other multicomponent fibre can be made up of a layer structure, and one of them layer has first fusing point, and another layer has second fusing point that is lower than described first fusing point.According to a kind of like this arrangement, that one deck with second fusing point can melt and solidify again, so that fleece is fixed together.Equally, polymer fiber also can adopt the polymer fiber of being made up of core and adhesive, and wherein adhesive encases at least a portion of core, thereby makes fiber have adhesion strength.In this case, the adhesive exterior of polymer fiber is fixed together fleece.
In the process, 108 fusings of the shell of polymer fiber 104, and when cooling again with solid molding, with adhesiving metal fiber 102 and other polymer fiber 104.In fusion process, shell 108 is deposited in the crosspoint that metallic fiber 102 and polymer fiber 104 intersects easily.Therefore, shown in Fig. 1 b, the part of polymer fiber 104 and the shell in the present embodiment 108 are fixed together metallic fiber 102 and polymer fiber 104, to form fleece 100.By comprising polymer fiber 104 (having the part that can adhere to other polymer fiber 104 and metallic fiber 102), do not need to use independent binding agent to form fleece 100.
The shell that re-constructs 108 of polymer fiber 104 can contact with the part of metallic fiber 102 and other polymer fiber 104 and connect together usually, and described metallic fiber is those that contact with described concrete polymer fiber 104 with polymer fiber.Therefore, the surface of metallic fiber 102 can not be capped fully or contact with the shell 108 of polymer fiber 104.After this these expose portions of metallic fiber 102 can be used to clean, grind or contact with working surface by alternate manner.
Yet the shell that re-constructs 108 that the part of metallic fiber 102 is aggregated fibres 104 covers.Therefore, for the user, the part feel " softness " that these are capped like this, is compared pure metal web, and described fleece has obtained alleviating to the shouting pain effect of user's hand generally.
In addition, be distributed to polymer fiber 104 in the metallic fiber 102 and make it and contact at random with metallic fiber 102 and link to each other, this helps to reduce to greatest extent the part that metallic fiber 102 breaks away from from fleece 100.Shown in Fig. 1 b, single metal fiber 102 may have a plurality of contact points with polymer fiber 104, with help metallic fiber 102 is anchored on the fleece.Therefore, compare the simple metal net, the metal fragment that fleece 100 of the present invention is come off is less.
By with metallic fiber 102 with polymer fiber 104 blend be in the same place, can reduce needs to greatest extent to metallic fiber amount in the fleece.In other words, polymer fiber 104 has diluted metallic fiber 102, and the metallic fiber 102 that uses in the fleece 100 still less in general.Usually, because stainless steel has scouring and grainding capacity and rustless characteristics, be preferred material therefore always.Yet (for example) with respect to steel, the stainless steel price is higher.Fleece 100 of the present invention allows stainless steel is incorporated lower-cost fleece, has diluted because the quantity of metal (stainless steel) is aggregated fibres.
Fleece 100 of the present invention can be used as a kind of goods that are roughly the plane and uses, as shown in Figure 1.Yet people usually allow fleece be corrugated, are beneficial to the fortifying fibre network rub and wash ability.Can allow fleece 100 have corrugated or make it have other 3 dimensional coil geometry (such as circle, rhombus, rectangle and square), this is all within the scope of the invention.
Fleece 100 of the present invention can use separately, or uses with various supporting courses and substrate combination.If use separately, may need further processing, so that fleece 100 has structural intergrity.For example, can on the single surface of fleece 100, apply one deck resin glue, or on the part of fleece 100 one side the adhesive stripe-coating resin.Can carry out acupuncture to fleece 100, so that fleece 100 has structural intergrity.
Except metallic fiber 102 and polymer fiber 104, also can comprise additional fibers in the described fleece, such as, but not limited to staple fiber (such as polyester and nylon) or ceramic fibre, carbon fiber or natural fiber.Also can in fleece 100, mix washing agent, soap, bleaching agent, spices, colouring agent, antibacterial or mycocidal chemicals in advance, or the material of other known type.
Fig. 2 is a perspective view of cleaning goods 200, and these goods have a metal web 202 that is connected to supporting course 204, and this metal web is similar to Fig. 1 a and 1b is shown and the fleece of description.Though fleece 202 in structure and form with Fig. 1 a and 1b is shown and describe similar, the fleece 202 of Fig. 2 has corrugated.
Fleece 202 will be connected to supporting course 204 by any attachment means known, these connected modes are such as, but not limited to acupuncture, water winding, heat bonding, ultrasonic bonding, and it is bonding to pass through adhesive, or carries out combination by any combination with upper type, and concrete mode is decided on substrate.Binder course can comprise an adhesive coating that covers whole supporting course 204 or its part.Binder course can comprise the discontinuous strand 208 of binding agent, and is as shown in Figure 2 all.The example of the binder course between fleece 202 and the supporting course 204 is disclosed in U.S. Patent application 10/093,792 (being filed on March 8th, 2002), and this application is introduced into this paper for your guidance.
The discontinuous strand 208 of binding agent is generally parallel compound yarn, and described strand extends along fleece 202 in the direction perpendicular to the corrugated part of fleece 202, as shown in Figure 2.Therefore, the discontinuous strand 208 of binding agent can prevent that the corrugated part of fleece 202 from being drawn back, and also fleece 202 can be fixed on the supporting course 204.The discontinuous strand 208 of binding agent is preferably made by a kind of like this material: this material can connect together fleece 202 with supporting course 204, and can be with cleaning goods 200 bendings and deflection.In a preferred embodiment, the discontinuous strand 208 of binding agent is that propylene (can derive from DOW Chemical (Midland, 7C50 Michigan).The discontinuous strand 208 of binding agent can be polypropylene or polyester.
Fleece 202 is fleece 202 exposed faces that are used for cleaning back to the one side of supporting course 204.When comprising the discontinuous strand 208 of binding agent, the open space between the discontinuous strand 208 of binding agent can allow fluid flow to fleece 202 from supporting course 204, or flows to supporting course 204 from fleece 202.When using the scouring goods to clean, water and soap lye or washing agent can flow to fleece 202 from supporting course 204 at an easy rate.For this application, can in supporting course 204 or fleece 202, mix soap or washing agent in advance, to help cleaning.
The supporting course 204 that is used for supporting fleece 202 can be any material, and this material will help grasping and contact supporting course 204, and farthest avoids skin directly to contact with fleece 202.Supporting course 204 is preferably flexible.Suitable substrate includes but not limited to sponge, woven material, non-woven material, paper, foamed polyurethane and other foam synthetic material and natural material, and other similar material.
Usually, supporting course 204 has identical size and dimension with fleece 202, as shown in Figure 2.But also can use the supporting course 204 and the fleece 202 of Any shape, size or structure.For example, fleece 202 can extend to beyond the supporting course 204, perhaps also can wrap the part of supporting course 204, thereby makes the surface of wide coverage in supporting course 204.And for example, fleece 202 can cover two or more surfaces of supporting course 204.
Scouring goods 200 shown in Figure 2 are intended to use for the user is hand-held.Therefore, preferably use shape and size to say and be fit to the hand-held goods that use from the ergonomics angle.For example, circular scouring goods can have the diameter of 4 inches (10.2cm).Gross thickness depends on employed supporting course.If what use is the spongy backing of suction, the thickness of cleaning goods usually can be less than 3 inches (7.6cm).And for example, cleaning goods can be essentially rectangular, and its width is at least 3 inches, and length is at least 4 inches (10.2cm).
Cleaning goods 200 can be constructed to be fixed on the shank.In addition, cleaning goods 200 can be constructed to be fixed on such shank: this shank is delivered to supporting course 204 with soap or washing agent, thereby is delivered to fleece 202 and working surface.
Fig. 3 is the cutaway view of the scouring goods of Fig. 2.As shown in the figure, clean goods 200 and comprise having corrugated fleece 202 and supporting course 204.The binder course of the discontinuous strand 208 of fleece 202 by comprising binding agent is connected to supporting course 204.Fig. 3 is clearly shown that the discontinuous strand 208 of binding agent has covered the discontinuous sections between fleece 202 and the supporting course 204.Therefore, still there is open space, makes water or other fluid to flow to fleece 202 from supporting course 204 at an easy rate, and and then flow to working surface.Water or other fluid can carry soap or washing agent, and soap or washing agent can be delivered to working surface equally.
Fig. 4 is the cutaway view of alternative scouring goods 300.Clean the supporting course 304 that goods 300 comprise fleece 302, are connected to fleece 302, and be connected to the substrate 310 of supporting course 304 by binder course, described binder course comprises the discontinuous strand 308 of binding agent.Fleece 302 is substantially similar to the fleece 100 that Fig. 1 illustrates and describes.Yet fleece 302 preferred employings are corrugated.
Supporting course 304 supporting fleeces 302, and provide structural strength and strengthening action for fleece 302.Supporting course 304 is connected on the fleece 302 by any known attachment means, in the present embodiment, is to be connected to fleece 302 by the acupuncture mode.Supporting course 304 is corrugated (hereinafter will discuss to this in conjunction with Fig. 6) with fleece 302, thereby has identical with fleece 302 corrugated.Supporting course 304 can be any material that can connect and support fleece 302, such as, but not limited to foam, woven material, non-woven material, film, foamed polyurethane and other foam synthetic material and natural material.For structure embodiment illustrated in fig. 4, the supporting course 304 preferred low profile flexible non-woven materials that adopt.Face back to the fleece 302 of supporting course 304 exposes, and is used for cleaning.
Substrate 310 links to each other with supporting course 304 at the face back to fleece 302 of supporting course 304.Substrate 310 can be any material such as following type: foam, woven material or non-woven material, foamed polyurethane and other foam synthetic material and natural material.In the present embodiment, the binder course that comprises the discontinuous strand 308 of binding agent is connected to substrate 310 on the supporting course 304.As shown in Figure 4, the discontinuous strand 308 of binding agent keeps at interval usually each other, and extends in the direction vertical with corrugated folding direction.The discontinuous strand 308 of binding agent is normally flexible, so that provide flexible for whole scouring goods 300.
Fig. 5 is the cutaway view of alternative scouring goods 400.Clean the supporting course 404 that goods 400 comprise fleece 402, are connected to fleece 402, and the discontinuous strand 408 of binding agent.Described fleece 402 is substantially similar to the fleece 100 that Fig. 1 illustrates and describes.Yet fleece 402 preferably has corrugated.
Supporting course 404 supporting fleeces 402, and provide structural strength and strengthening action for fleece 402.In the present embodiment, supporting course 404 is connected to fleece 402 by binder course 406.In the present embodiment, binder course 406 is adhesive coatings, and it has covered the whole surface of supporting course 404 basically.Supporting course 404 adopts identical with fleece 402 corrugated wrinkling.Supporting course 404 can be any known material, and described material can connect and support fleece 402, such as, but not limited to foam, woven material and non-woven material, foamed polyurethane and other foam synthetic material and natural material.For structure embodiment illustrated in fig. 5, the supporting course 404 preferred low profile flexible non-woven materials that adopt.
In the present embodiment, the discontinuous strand 408 of binding agent is connected to fleece 402 at fleece 402 back to the one side of supporting course 404.The discontinuous strand 408 of binding agent keeps at interval usually each other, and extends in the direction vertical with corrugated folding direction, as shown in Figure 5.The discontinuous strand 408 of binding agent is normally flexible, so that provide flexible for whole scouring goods 400.
What be used for cleaning is the exposed face of fleece 402.Though scouring goods 400 shown in Figure 5 comprise the discontinuous strand 408 of the binding agent at a lip-deep supporting course 404 and its back side, the discontinuous strand 408 of binding agent does not cover the whole surface of fleece 402.The part of fleece 402 is exposed by the gap of the discontinuous strand 408 of binding agent, and this part is used to clean.What of the part that the density of the discontinuous strand 408 of binding agent and width have determined fleece 402 to be exposed to be used for cleaning.The discontinuous strand 402 of binding agent helps reinforcing fiber net 402, and further metallic fiber 102 is fixed in the fleece 402, and is cracked to prevent it.
Figure 4 and 5 show alternative structure of cleaning goods.As the scouring goods 200 that Fig. 2 illustrates and describes, the scouring goods of Fig. 4 and Fig. 5 can have virtually any size or shape.Described scouring goods can be designed to handheld, and the part that therefore contacts with user's hand can be touched up comfortable material and made by a kind of.Described scouring goods can be designed for the instrument of band handle.
For described any scouring goods, supporting course or substrate (as comprising) can be mixed washing agent, soap, bleaching agent, spices, antibacterial or mycocidal chemicals in advance.Described scouring goods can be hard and relative stiffness, or relative flexibility.
Described scouring goods have at least one fleece (being similar to the fleece that Fig. 1 a and Fig. 1 b illustrate and describe), and being exposed is used for cleaning.The unitary construction of these scouring goods can be a fleece and any combination of the supporting course that links to each other.Any attachment means known is such as, but not limited to acupuncture, water winding or bonding with adhesive.Binder course can comprise the whole substrate of covering or its a part of adhesive coating, and perhaps, binder course also can be the discontinuous strand of binding agent, perhaps their combination.Equally, that part of polymer fiber that fleece is secured together can extend to supporting course, so that make fleece be connected to supporting course.Concrete connected mode will depend on the concentration and the final use of employed supporting course, polymer fiber.Any combination of any or these modes in these modes can be used for fleece is connected to supporting course, and is having under the situation of substrate, connects substrate.
Supporting course can be any known materials such as following type: foam, woven material, non-woven material, paper, foamed polyurethane and other foam synthetic material and natural material, and other similar material.Alternatively, clean goods and can comprise additional basalis, this basalis can be the material of any known type.
Want scrub surfaces, the user can use to Fig. 1 a and Fig. 1 b the fleece similar with the web constructions of describing is shown, and makes and treat that scrub surfaces contacts with this fleece.In addition, can use the scouring goods shown in Fig. 2-5, these scouring goods comprise a web surface that exposes, and are used for contacting treating scrub surfaces.For such fleece or scouring goods, the user can grip fleece or clean goods, perhaps also can be connected on the instrument of band shank.
The present invention can be used for cleaning or grinding any amount of surface.The present invention specifically can be used for cleaning or grinding the surface of allowing use steel wool pad or other metalloid pad.This type of surface includes but not limited to metal surface and wood surface.A concrete application of fleece of the present invention and scouring goods comprises scouring metal pan, dish and other kitchen utensils.In this case, surface patches and polishing metal are cleaned and removed to fleece of the present invention and scouring goods.The Another application of fleece of the present invention and scouring goods is included in grinds in the renovation process and the polishing wood surface.Preferably, included metallic fiber non-corrosive in the described fleece.
There is multiple suitable manner can make according to fleece of the present invention and scouring goods.The fleece of all fleeces as shown in Figure 1 100 can form at " Rando Webber " machine (can be commercially available from Rando MachineCompany (New York)) with metallic fiber that minces and polymer fiber (comprising core and shell), perhaps adopts other traditional handicraft to form.After fleece forms, can be by the structural strength of acupuncture mode fortifying fibre net.Then can heat fleece and make the shell fusing, and then be cooled off, the shell of polymer fiber is solidified to form fleece.Should be appreciated that as using single or other multicomponent fibre, also can adopt same processing mode.
The method that goods (all goods 200 of cleaning as shown in Figure 2) are cleaned in a kind of manufacturing has general description in U.S. Patent application 10/093,792 (being filed on March 8th, 2002), this application is introduced into this paper for your guidance.Fig. 6 is a side view of making the illustrative methods of scouring goods illustrated in figures 1 and 2.Fig. 6 roughly comprises binder course 208 is expressed between fleece 100 and the supporting course 204 to form and cleans goods 200.The fleece 100 that is provided can be the fleece that is formed on Rando Webber machine by metallic fiber that minces and polymer fiber.Can carry out acupuncture to fleece 100.
Making the method for scouring goods shown in Figure 6 carries out as follows: the first and second ripple pressed parts or roller 26 and 27 are provided, each parts (roller) all have an axle, and comprise a plurality of ridges 28 of arranging, roughly extending vertically along the circle spacing, these ridges around and define its periphery, spacing between the ridge 28 is suitable for admitting the part of the ridge 28 of another ripple pressed part (26 or 27), and the fleece 100 between the ridge 28 of this ripple pressed part and engagement is meshing with each other.Ripple pressed part 26 and 27 is installed in the mode of axially parallel each other, and the mode that makes the part of ridge 28 show gear teeth greatly meshes; Has one in the ripple pressed part 26 and 27 at least in rotation; Fleece 100 is admitted between the mate of ridge 28 of ripple pressed part 26 and 27, so as fleece 100 roughly to be pressed into corrugated, thereby form corrugated fleece 202.Corrugated web 202 is retained on the periphery of the second ripple pressed part 27 through after the mate of ridge 28.
Preferably first and second corrugation 26 and 27 are heated.Shell from the heat of the corrugation polymer fiber in can the melting fiber net.Alternatively, can be after fleece form, before corrugation 26 and 27, thermal source is included among the processing technology.
Binder course (being the discontinuous strand 208 of binding agent in the present embodiment) is squeezed into the roll gap between the second ripple pressed part 27 and the chill roll 25 from punch die 24, meanwhile, supporting course 204 is sent in the roll gap that forms between the second ripple pressed part 27 and the chill roll 25 along the surface of chill roll 25.Should be appreciated that punch die 24 can squeeze out the continuous streamer of binding agent,, perhaps can squeeze out a plurality of discontinuous strands of binder so that adhesive layer covers the whole surface of supporting course.Discontinuous strands of binder 208 is deposited between supporting course 204 and the corrugated web 202, and supporting course 204 is bonded on the corrugated web 202.
Part around chill roll 25 transmits scouring goods 200, to make it abundant cooling.And then will clean goods 200 and be transformed into certain shape and size, for use.
Should be appreciated that making other structure (all those structures as shown in Figure 4 and Figure 5) of cleaning goods is also included within the scope of the invention.Should be appreciated that equally supporting course and binder course also can use various materials.
Though this paper shows and has described specific embodiments more of the present invention, should be appreciated that these embodiment only are parts of exemplarily having showed many concrete structures that can design when using the principle of the invention.The personnel that possess common skill in this area can design many different structures without departing from the spirit and scope of the present invention according to these principles.Therefore, scope of the present invention should not be limited to the described structure of present patent application, and only should be subjected to the restriction of the described structure of literal in the claim and its equivalent structure.
Example
Example 1
Prepare a kind of stainless steel fibrous lofted net according to following mode.(" Fine " stainless steel fibre can derive from fiber that Global Metal Technologies (Palatine, IL)) is cut into 0.5 inch (1.27cm) length by production number 161050 with the manual stainless steel fibre with 50 microns of a branch of average diameters of a pair of scissors.Then with this stainless steel fibre and polyester/copolyester bicomponent binder binder fiber (
Figure A20068004377300191
254 types, 12 deniers, 1.5 inches of Cutting Lengths can derive from KoSa (Charlotte, NC)) with 85: 15 weight rate (stainless steel fibre: bicomponent fibre) mix.Use random web-laying equipment (can trade name " RANDO WEBBER " to derive from Rando Machine Corporation (Macedon, NY)) fiber blends is processed into the lofty non-woven webs of the thick 200gsm of about 15mm (millimeter) (restrain/square metre).Use traditional needling device (can trade name " DILO " commercially available then from the Dilo of Germany, use 15x18x36x3.5RB type dental nerve hook (can be from Foster NeedleCompany, Inc. (Manitowoc, WI) commercially available)) on every square centimeter of fleece, punch about 15 times, allow bulk fleece firm by this acupuncture mode, handle intensity thereby strengthen it, so that further processing.Dental nerve hook should pierce through fleece (whole thickness).Web thickness after the acupuncture is about 5mm.
With method and apparatus shown in Figure 6 described bulk fleece is processed then.Described fleece is sent into roll gap between intermeshing first corrugation 26 and second corrugation 27, these two corrugation are machined to form the ridge with axially parallel, interval mode between ridge makes every centimetre about 4 ridges are arranged, and a groove is arranged between each ridge.Corrugation is heated to 295 °F (146 ℃), and nip pressure is 150pli.Fibroreticulate forming mode with pattern makes it to have elevated regions or peak and forms along the anchor portion of the low ebb of non-woven webs, the about 1.5mm height in each elevated regions or peak, and about 2mm is wide for each anchor portion.After process corrugation 26 and 27, corrugated web corrugation 27 is surfacewise advanced, and arrives the nip point between second corrugation 27 and the chill roll 25 always.Allow corrugated web process chill roll 25 to cool off then.The temperature of chill roll 25 is about 50 °F (10 ℃), and nip pressure is about 150pli.After the ripple compacting, fibroreticulate thickness is about 2mm.Then fleece is involved in home roll to change processing.
Example 2
Prepare a kind of stainless steel fibrous lofted net according to following mode.(" Fine " stainless steel fibre can derive from fiber that Global Metal Technologies (Palatine, IL)) is cut into 0.5 inch (1.27cm) length by production number 161050 with the manual stainless steel fibre with 50 microns of a branch of average diameters of a pair of scissors.Then with this stainless steel fibre and polyester/copolyester bicomponent binder binder fiber (
Figure A20068004377300201
254 types, 12 deniers, 1.5 inches of Cutting Lengths, can derive from KoSa (Charlotte, NC)) and 25 deniers' polyester staple fiber ((stainless steel fibre: bicomponent fibre: weight rate polyester fiber) mixed with 85: 8: 7 can production number 694P to derive from Wellmann (Fort Mill, SC)).Use random web-laying equipment (can trade name " RANDO WEBBER " to derive from Rando Machine Corporation (Macedon, NY)) and prepare the lofty non-woven webs of the thick 200gsm of about 15mm with described fiber blends.Use traditional needling device (can trade name " DILO " commercially available then from the Dilo of Germany, use 15x18x36x3.5RB type dental nerve hook (can be from Foster Needle Company, Inc. (Manitowoc, WI) commercially available)) on every square centimeter of fleece, punch about 15 times, allow bulk fleece firm by this acupuncture mode, handle intensity thereby strengthen it, so that further processing.Dental nerve hook should pierce through fleece (whole thickness).Web thickness after the acupuncture is about 5mm.
With method and apparatus shown in Figure 6 bulk fleece is processed then.Fleece is sent into roll gap between intermeshing first corrugation 26 and second corrugation 27, these two corrugation are machined to form the ridge with axially parallel, interval mode between ridge makes every centimetre about 4 ridges are arranged, and a groove is arranged between each ridge.Corrugation 26,27 is heated to 295 °F (146 ℃), and nip pressure is 150pli.Fleece with pattern is shaped as has elevated regions or peak and the formation anchor portion along the low ebb of non-woven webs, the about 1.5mm height in each elevated regions or peak, and about 2mm is wide for each anchor portion.After process corrugation 26 and 27, corrugated web corrugation 27 is surfacewise advanced, and arrives the nip point between second corrugation 27 and the chill roll 25 always.Allow corrugated web process chill roll 25 to cool off then.The temperature of chill roll 25 is about 50 °F (10 ℃), and nip pressure is about 150pli.After the ripple compacting, fibroreticulate thickness is about 2mm.Then fleece is involved in home roll to change processing.
Example 3
Prepare a kind of stainless steel fibrous lofted net according to following mode.(" Fine " stainless steel fibre can derive from fiber that Global Metal Technologies (Palatine, IL)) is cut into 0.5 inch (1.27cm) length by production number 161050 with the manual stainless steel fibre with 50 microns of a branch of average diameters of a pair of scissors.Then with this stainless steel fibre and polyester/copolyester bicomponent binder binder fiber (
Figure A20068004377300211
254 types, 12 deniers, 1.5 inches of Cutting Lengths can derive from KoSa (Charlotte, NC)) with 85: 15 weight rate (stainless steel fibre: bicomponent fibre) mix.Use random web-laying equipment (can trade name " RANDO WEBBER " to derive from Rando Machine Corporation (Macedon, NY)) and prepare the lofty non-woven webs of the thick 200gsm of about 15mm with described fiber blends.For strengthening handling intensity, use traditional needling device (can trade name " DILO " derive from German Dilo, use 15x18x36x3.5RB type dental nerve hook (can be from Foster Needle Company, Inc. (Manitowoc, WI) commercially available)) on every square centimeter of fleece, punch about 15 times, the nylon shioze bonded non-woven backing that in this way fleece of gained is connected to 10gsm (can derive from the Cerex Advance Fabrics (Cantonment, FL)).Dental nerve hook should pierce through fleece (whole thickness).Web thickness after the acupuncture is about 5mm.
With method and apparatus shown in Figure 6 the described fibrous lofted net that has nylon shioze bonded non-woven backing is processed then.This fleece is sent into roll gap (stainless steel fiber web faces down) between intermeshing first corrugation 26 and second corrugation 27, these two corrugation are machined to form the ridge with axially parallel, interval mode between ridge makes that every centimetre has about 4 ridges), and a groove is arranged between each ridge.Corrugation 26 and 27 is heated to 295 °F (146 ℃), and nip pressure is 150pli.Fleece with pattern is shaped as has elevated regions or peak and the formation anchor portion along the low ebb of non-woven webs, the about 1.5mm height in each elevated regions or peak, and about 2.0mm is wide for each anchor portion.After the process nip point, corrugated web is advanced along corrugation 27 surfaces, arrives the nip point between second corrugation 27 and the chill roll 25 always.Then when polyurethane foam by when feed roller is sent into nip point, with polypropylene 208 (7C50 acrylic resin, can derive from Dow ChemicalCompany (Midland, MI)) filament is expressed on the anchor portion of corrugated web (just in time before nip point), thus with corrugated web laminated/be bonded to 0.5 inch thick polyurethane foam (with reference number 204 expressions).Then polypropylene is extruded from the hole of a plurality of diameter 0.83mm, to form every centimetre of about 3.5 filaments, the fleece of the about 55gsm of basic weight.Allow corrugated web process chill roll 25 to cool off then.The temperature of chill roll 25 is about 50 °F (10 ℃), and nip pressure is about 150pli.After the ripple compacting, fibroreticulate thickness is about 2mm.Then this fleece is involved in home roll to change processing.
Example 4
Prepare a kind of stainless steel fibrous lofted net according to following mode.(" Fine " stainless steel fibre can derive from fiber that Global Metal Technologies (Palatine, IL)) is cut into 0.5 inch (1.27cm) length by production number 161050 with the manual stainless steel fibre with 50 microns of a branch of average diameters of a pair of scissors.Then with this stainless steel fibre and polyester/copolyester bicomponent binder binder fiber (
Figure A20068004377300221
254 types, 12 deniers, 1.5 inches of Cutting Lengths can derive from KoSa (Charlotte, NC)) with 85: 15 weight rate (stainless steel fibre: bicomponent fibre) mix.Use random web-laying equipment (can trade name " RANDO WEBBER " to derive from Rando Machine Corporation (Macedon, NY)) and prepare the lofty non-woven webs of the thick 200gsm of about 5mm with described fiber blends.Use traditional carding equipment with 25 deniers' polyester fiber (Wellman 694P, can derive from WellmanInc. (Fort Mill, SC)) and polyester/copolyester bicomponent binder binder fiber (
Figure A20068004377300231
254 types, 12 deniers, 1.5 inches of Cutting Lengths can derive from blend (weight rate 50: the 50) carding of KoSa (Charlotte, NC)), then through the baking oven of 305 (152 ℃), with the thermo-bonded web of preparation 100gsm.Use traditional needling device (can trade name " DILO " commercially available from the Dilo of Germany, use 15x18x36x3.5RB type dental nerve hook (can be from Foster Needle Company, Inc. (Manitowoc, WI) commercially available)) on every square centimeter of fleece, punch about 15 times, in this way the fleece acupuncture of bulk stainless steel fiber web and hot adhesion is arrived together.Dental nerve hook should pierce through fleece (whole thickness).Web thickness after the acupuncture is about 5mm.
With method and apparatus shown in Figure 6 described bulk fleece is processed then.Described fleece is sent into roll gap (stainless steel fiber web faces down) between intermeshing first corrugation 26 and second corrugation 27, these two corrugation are machined to form the ridge with axially parallel, interval mode between ridge makes every centimetre about 4 ridges are arranged, and a groove is arranged between each ridge.Corrugation 26 and 27 is heated to 295 °F (146 ℃), and nip pressure is 150pli.Fleece with pattern is shaped as has elevated regions or peak and the formation anchor portion along the low ebb of non-woven webs, the about 1.5mm height in each elevated regions or peak, and about 2mm is wide for each anchor portion.After process corrugation 26 and 27, corrugated web is advanced along corrugation 27 surfaces, arrives the nip point between second corrugation 27 and the chill roll 25 always.Allow corrugated web process chill roll 25 to cool off then.The temperature of chill roll 25 is about 50 °F (10 ℃), and nip pressure is about 150pli.After the ripple compacting, fibroreticulate thickness is about 2mm.Then this fleece is involved in home roll to change processing.
Example 5
Prepare bulk fleece in the same manner as in example 2.
With method and apparatus shown in Figure 6 described bulk fleece is processed then.This fleece is sent into roll gap (stainless steel fiber web faces down) between intermeshing first corrugation 26 and second corrugation 27, these two corrugation are machined to form the ridge with axially parallel, interval mode between ridge makes that every centimetre has about 4 ridges), and a groove is arranged between each ridge.Corrugation 26 and 27 is heated to 295 °F (146 ℃), and nip pressure is 150pli.Fleece with pattern is shaped as has elevated regions or peak and the formation anchor portion along the low ebb of non-woven webs, the about 1.5mm height in each elevated regions or peak, and about 2mm is wide for each anchor portion.After process corrugation 26 and 27, corrugated web is advanced along corrugation 27 surfaces, arrives the nip point between second corrugation 27 and the chill roll 25 always.(the 7C50 acrylic resin can derive from the anchor portion that Dow Chemical Company (Midland, MI)) filament is expressed to corrugated web (just in time before nip point) with polypropylene 28.Polypropylene is extruded from the hole of 0.83 millimeter of a plurality of diameter, to form every centimetre of about 3.5 filaments, the fleece of the about 55gsm of basic weight.Allow corrugated web process chill roll 25 to cool off then.The temperature of chill roll 25 is about 50 °F (10 ℃), and nip pressure is about 150pli.After the ripple compacting, fibroreticulate thickness is about 2mm.Then this fleece is involved in home roll to change processing.

Claims (28)

1. scouring web comprises:
A plurality of metallic fibers; And
A plurality of polymer fibers;
Wherein said metallic fiber and polymer fiber combine, and the part of described polymer fiber is fixed together described metallic fiber and polymer fiber, to form fleece.
2. scouring web according to claim 1, wherein said polymer fiber is a multicomponent fibre.
3. scouring web according to claim 2, wherein said polymer fiber have the first with first fusing point and have the second portion of second fusing point, and described second fusing point is lower than described first fusing point.
4. scouring web according to claim 2, wherein said polymer fiber comprise by the circumjacent polymer core of shell.
5. scouring web according to claim 4, wherein said polymer core is a polyester, and described polymer shell is a copolyesters.
6. scouring web according to claim 1, wherein said fleece comprises the metallic fiber of at least 50 weight %.
7. scouring web according to claim 1, wherein said fleece comprises the metallic fiber of at least 75 weight %.
8. scouring web according to claim 1, wherein said fleece comprise the metallic fiber of 85 weight % to 90 weight %.
9. scouring web according to claim 1, described scouring web also comprise the binding agent that extends along at least a portion of described web surface.
10. scouring web according to claim 9, wherein said binding agent comprise the discontinuous strand along described web surface.
11. scouring web according to claim 9, wherein said binding agent cover the whole surface of described fleece.
12. also comprising, scouring web according to claim 1, described scouring web be connected to described fibroreticulate supporting course.
13. scouring web according to claim 12, wherein said supporting course are water-absorbing material.
14. scouring web according to claim 1, wherein said metallic fiber is selected from the group of being made up of following material: steel, stainless steel, copper, brass and bronze.
15. a scouring web, described scouring web comprises:
A plurality of metallic fibers; And
A plurality of polymer fibers with first and second portion;
Wherein said metallic fiber and polymer fiber combine, and the described second portion of described polymer fiber is secured together described metallic fiber and polymer fiber, to form described fleece.
16. a scouring web, basically by forming with the lower part:
A plurality of metallic fibers; And
A plurality of polymer fibers.
17. clean goods, comprising for one kind:
Supporting course;
Fleece, it comprises metallic fiber and polymer fiber, the part of wherein said polymer fiber is fixed together described metallic fiber and polymer fiber, to form described fleece;
Wherein said fleece is fixed on the described supporting course.
18. scouring goods according to claim 17, described scouring goods also comprise the adhesive layer at least a portion that is positioned at described fibroreticulate surface, and described adhesive layer is used for described supporting course is connected to described fibroreticulate described surface.
19. comprising, scouring goods according to claim 17, wherein said adhesive layer are positioned at described fibroreticulate described lip-deep discontinuous strand.
20. comprising, scouring goods according to claim 17, wherein said adhesive layer are positioned at the whole lip-deep thin layer of described fleece.
21. scouring goods according to claim 17, wherein said supporting course is selected from the group of being made up of following material: sponge, paper, knit goods, weaven goods, non-woven material, foamed polyurethane and other foam synthetic material and natural material.
Be aggregated the polymer core that the beyond the region of objective existence shell centers on 22. scouring goods according to claim 17, wherein said polymer fiber comprise, wherein said polymer shell has the fusing point that is lower than described polymer core.
23. scouring goods according to claim 17, wherein said fleece comprises the metallic fiber of at least 75 weight %.
24. scouring goods according to claim 17, wherein said scouring goods also comprise the substrate that is connected to described supporting course.
25. clean goods, comprising for one kind:
Supporting course, it has first surface and second surface;
Fleece, it has first surface and second surface, described fleece comprises metallic fiber and polymer fiber, the part of wherein said polymer fiber is secured together described metallic fiber and polymer fiber, forming described fleece, and wherein said fleece comprises the metallic fiber of at least 75 weight %;
Substrate, it has first surface and second surface;
The described first surface of wherein said supporting course is connected on the described fibroreticulate described second surface, and the described first surface of wherein said substrate is connected on the described second surface of described supporting course.
26. scouring goods according to claim 25, wherein said fleece is corrugated, and it has a series of along folding that first direction extends.
27. scouring goods according to claim 25, described scouring goods also comprise the adhesive layer between the described second surface of the described first surface of described substrate and described supporting course.
28. scouring goods according to claim 27, wherein said adhesive layer comprise the discontinuous strand of binding agent, the discontinuous strand of described binding agent extends along the second direction vertical with described first direction folding described in the described fleece.
CNA2006800437731A 2005-10-06 2006-10-02 Scouring web and method of making Pending CN101312679A (en)

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