CN101298820B - Optimizing allocation quick fix general-purpose door pocket as well as manufacturing method thereof - Google Patents
Optimizing allocation quick fix general-purpose door pocket as well as manufacturing method thereof Download PDFInfo
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- CN101298820B CN101298820B CN2008100447931A CN200810044793A CN101298820B CN 101298820 B CN101298820 B CN 101298820B CN 2008100447931 A CN2008100447931 A CN 2008100447931A CN 200810044793 A CN200810044793 A CN 200810044793A CN 101298820 B CN101298820 B CN 101298820B
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Abstract
A universal door pocket and a manufacturing method for optimally recombining and fast installing, a primary board and a secondary board are a piece of integral board respectively. The secondary board is inserted into box-shaped (with opening toward right) slot of the primary board. The inner edge of the groove near the wall extends a length for installing a connecting piece to fix the primary board on the wall body. The primary board close to the door is opened with a rectangular nick. The head faces of the primary and secondary boards are opened with grooves, in which the decorative L-shapedboard is. Only one standard of the primary board, II-shaped board or rectangular board and decorative L-shaped board is made in the factory. Various door pockets of wall thickness can be recombined on the spot. And II-shaped door frame and door, push-in door opening, correcting and regulating, drilling and fixing the primary board, nesting and cutting the secondary board, inserting the secondary board, foaming and coating, regulating clearance and blocking the decorative L-shaped board are recombined continuously and finished once. The integrity of the door pocket is strong, and the verticality is regulated easily. In a factory, the primary board is formed by connecting and bonding three small blocks and the secondary board composed of two small rectangular decorative boards and artificial boards. Each small rectangular board is optimal, which saves material and time. The assembly needs no pre-measurement and does not need to install after solidifying the froth rubber in the next day,which realizes high efficiency and fast speed, and fits for various wall thickness and scale manufacturing locations.
Description
(1) technical field:
The present invention is a kind of adjustable general combined door pocket and manufacture method that adapts to various wall thicknesses, belongs to architectural openings place's closing device class (E06B).
(2) background technology:
In recent years, market has a large amount of finished product combined door pockets to sell, and at the mainboard and pair plate of produce in factory ornamental strip, one, installation combines at the scene then.By what existing building room wall thickness standard and nonstandard plurality of specifications are arranged, and every kind of wall thickness has manufacturing tolerance, change for adapting to wall thickness, for this reason, before door pocket was made, producer must arrive first the scene and accurately measure door opening size and respective numbers, the plant produced of placing an order again, factory produces the mainboard of various different in width by various wall thickness sizes, matches therewith; Assemble by the factory erecting bed of delivering then.If mainboard width dimensions and corresponding quantity and on-the-spot not being inconsistent to some extent of measuring, then install and can't carry out, in-plantly this city in then delay the duration, nonlocal client must wait for that then factory produces the national construction plant of delivering again, after receiving, can restart erection procedure just now.The component design pattern of this combined door pocket, no versatility, the scene can't be allocated, and the production and transport installation period is long, and the cost height is difficult to the running of accomplishing scale production and adapting to the international market.
Chinese patent ' the general doorframe of a kind of adjustable combination dismounting type ' (patent No. 200420083385.4) though this doorframe also can regulate by thickness of wall body, but have following point: (A) cover plate 4, last mainboard 52 and following mainboard 51 are not overall structure, the cushion block 7 of plate 2 and below is not an overall structure also, makes the doorframe bulk strength poor.(B) because of cover plate 4 and mainboard 52 with separate after 51 dispatch from the factory, must be during assembled on site sticking one 41 again in cover plate 4 bottom surfaces, by 41 cover plate 4 is fixed on the mainboard 52; Also be two that separate after the cushion block 7 of plate 2 and below dispatches from the factory in addition, also will connect with screw with five metals angle sign indicating number at the scene that the member that dispatches from the factory thus is many, assembling procedure is many, and on-the-spot installation is big.(C) field-installed step following (seeing 7 pages of the manual mat woven of fine bamboo strips): 1. measure the door opening size; Three ∏ shape mainboards that 2. will constitute doorframe are fastened to be integral with screw and are put into the body of wall door opening, pour into the foamed glue bonding then, wait for and solidifying; 3. must after solidifying in second day, could carry out following installation at the scene more in turn: 4. on mainboard and wall, hole; 5. with self-tapping screw mainboard is tightened up on the wall; 6. cover plate 4 is connected on the mainboard 52 by piece 41; 7. door leaf is installed; 8. cushion block 7 is installed in the wall other end; 9. select adjustable plate 2 to insert; 10. sign indicating number 3 usefulness nuts in five metals angle are connected adjustable plate 2 with cushion block 7; (11) at last left and right sides Decoration exterior door trim line 1,8 is inserted the both ends of the surface groove.Must adopt this mounting method because structure is limit, the method can not one-time continuous install, and need on-site install for twice with two day time, and efficient is low, not only makes troubles to user and installation personnel, and can not adapt to the required scale fast-assembling of large-scale production.
Chinese patent also discloses the general combined door pocket that can allocate that is used for various wall thicknesses, and this class formation is difficult to adjust the door verticality because of on the door dress decoration L shaped plate at one end, therefore needs to improve and optimize.
(3) summary of the invention:
Optimization allocation quick fix general-purpose door pocket provided by the invention and manufacture method; solve the existing combined door pocket in market exactly and be used for different wall thicknesses, the mainboard specification is many, and the scene can not be allocated; production, transportation, installation period are long, are difficult to accomplish scale production and adapt to the international market running.Solve many defectives of the existing adjustable general sash structure of disclosed Chinese patent: a kind of is that globality is poor, the complicated efficient of installation is low; The 2nd, installation decoration L shaped plate at one end, this structure are difficult to adjust problems such as door verticality.Its technical scheme is as follows:
Optimize the allocation quick fix general-purpose combined door pocket, comprise pair plate 2 of mainboard 1 and insertion mainboard, it is characterized in that:
(i) mainboard 1 is a whole plate; One end Kai You Xi shape groove, 1.2 ， Xi shape grooves lean on the inner edge 1.1 of wall than outside 13 extension elongation X
10 or more than, in inner edge 1.1 ends or in length X
1Upper edge door short transverse is established two connectors 4 at least mainboard is fixed in metope 6; The mainboard other end by door leaf 8 places open one with the door a thick rectangular indentation that matches 1.5, have groove 1.6 at this place's end face, be inserted with in it the decoration L shaped plate 3; (ii) pay an end 2.1 of plate 2 and insert into Xi shape groove 1.2, the other end 2.2 end face recessings 2.3 are inserted with in it and decorate L shaped plate 3; (iii) mainboard 1, pay plate 2 and 6 filled and process glue 5 of body of wall.
Shang Shu Xi shape groove is by the inner edge 1.1 extension elongation X of wall
1Be chosen as 10～20mm.Mainboard 1 end face is Zhi the width B of Xi shape bottom land
2.Elect 98mm as.Rectangular indentation 1.5 end faces are Zhi the width B of Xi shape groove outside 1.3 end faces
1.Be chosen as 67mm.Above-mentioned pair of plate 2 other ends 2.2 can be thickeied, bonding pad 2b under rectangle outside plate 2a; Pay thickness of slab generally at 6-22mm, when thickness less than 20mm, then need be with thickening, a pad 2 bonds
bThickness is greater than 20mm, and then paying plate 2 is exactly rectangle outside plate 2a, below non-sticking knot pad 2b.Decorate L shaped plate 3 apart from mainboard 1 and pair plate 2 Edge Distance Δs
3Greater than 8mm.There is the little prominent face 3a that contacts with wall the outer end that above-mentioned front and back decorative panel L shaped plate 3 is pasted wall-face.。Above-mentionedly establish noise reduction weather strip 7 with the door place of matching, or on mainboard, adorn the noise reduction weather strip in the recessing 1.4 at mainboard.
The above-mentioned optimization manufacture method of the general combined door pocket of allotment fast is described with reference to the accompanying drawings in an embodiment.
Beneficial effect of the present invention:
1. in the combined door pocket of the present invention, only need provide a kind of specification mainboard, a kind of specification ∏Xing Ban or rectangular slab, just can carry out the allotment assembling of various wall thicknesses at the scene easily.At first solved because of the many problems of wall thickness specifications vary mainboard specification, shortened production, transportation, installation period thus greatly.Having solved the full-scale construction of big building site simultaneously can't the general trouble that causes, and is fit to big suitability for industrialized production, satisfies country and will carry out the demand that the production of hard-cover room is stipulated in 2010.2. mainboard is paid the plate employing and make integral body in factory, makes door pocket integral strong, intensity, stability height.Though whole mainboard has various grooves and breach, in factory, also be connected with screw or nailing with wood-based plate, and form, and the selection of each tile size is also satisfied the optimization of standard decorative panel and wood-based plate and cut out a piece of cloth in a way with the minimum material to make two or more articles of clothing in conjunction with glue bond with the rectangular strip decorative panel.3. mainboard, a pair plate are integrated member and transport the scene to, reduce on-the-spot single-piece and connect workload.4. ∏Xing Ban or rectangular slab specification are elected as a kind ofly, not only can extremely make things convenient at the scene and to optimize cover and determine the plate of paying that satisfies international various wall thicknesses, and material-saving is saved trouble again; Use the method simultaneously, solve the wall thickness problem of various variation omnipotently.Clearance delta between 5. main pair plate
12And clearance delta between decoration L shaped plate and main pair plate
1And Δ
2All can fine tuning, to satisfy the required adjusting of various tolerances.6. the present invention needn't wait until after second day foamed glue solidifies to remake down operation assembling etc., but directly from the dress mainboard, continual always once mounting finishes because whole master pays the door pocket manufacture method that plated construction determined, assembled on site need not be measured in advance.Realize that the set-up time is short, the efficient height.Certainly after the use of door pocket and door leaf is preferably in mat woven of fine bamboo strips curing in two days, also bring great convenience to user and installation personnel but fast-assembling of door pocket is intact.7. decorate L shaped plate apart from the main panel edges distance, delta of paying
3Greater than 8mm, guarantee its verticality etc. when door being installed with convenience, make door and door pocket reach due exterior decorative effect.8. mainboard through hole D4 is pre-processed in factory, makes things convenient for the brill of joining of on-the-spot porthole greatly.Can prevent on-the-spot mainboard and the wall broken ring mainboard with the Churn drill that bores wall simultaneously; Overcome on-the-spot if be the boring anchor point with the porthole, then must on-the-spot amount porthole center size the time-consuming and error that causes such as boring respectively again after drawing on the mainboard again.Open mainboard through hole D4 earlier in factory thus, to promote accurate fast-assembling.8. decorative board is established little prominent face 3a, makes decorative panel and metope be original big and contacts and change facet contact into, and is more closely firm, and the decorative panel inner face has hollow can get rid of moisture.
(4) description of drawings:
Fig. 1 door pocket general front view of the present invention;
Fig. 2 Figure 1A-A analyses and observe 90 ° of counterclockwise rotations or B-B analyses and observe counter-clockwise Rotate 180 ° view;
Fig. 3 ∏Xing Ban 9 combination cuttings are paid one of plate 2 schematic diagrames;
Fig. 4 ∏Xing Ban 9 combination cuttings are paid two of plate 2 schematic diagrames;
Fig. 5 ∏Xing Ban 9 combination cuttings are paid three of plate 2 schematic diagrames;
(5) specific embodiment:
See Fig. 1, optimize the allocation quick fix general-purpose door pocket and form that concrete structure is identical in its door pocket by two side door covers and a head trim.The door pocket concrete structure of every place section is as follows:
See Fig. 2, mainboard 1 is a whole plate; One end Kai You Xi shape groove, 1.2 ， Xi shape groove inner edges 1.1 are than outside 1.3 extension elongation X
1In length X
1Upper edge door short transverse is established four connectors 4 from top to bottom mainboard is fixed in metope 6, and connector 4 can adopt iron nail, wood screw or self-tapping screw.Open rectangular indentation 1.5 by on door leaf 8 place's mainboards 1.The mainboard end face has groove 1.6 at the door place, is inserted with in it to decorate L shaped plate 3.Pay an end 2.1 Cha Ru Xi shape grooves of plate 2, the other end 2.2 thickenings place are made up of rectangle outside plate 2a and bonding one pad 2b; Pay plate end face recessing 2.3, be inserted with in it and decorate L shaped plate 3.Mainboard 1, pair plate 2 and 6 filled and process glue 5 of body of wall.Decorate L shaped plate 3 apart from mainboard 1 or pair plate 2 Edge Distance Δs
3All greater than 8mm.Decorate L shaped plate 3 subsides wall-face outer ends the little prominent face 3a that contacts with wall is arranged.Establish noise reduction weather strip 7 at mainboard with the door place of matching.
The optimization size of above-mentioned door pocket is as follows: see Fig. 1, extension elongation X
1Elect 10mm as, the convenient fixedly mainboard of connector 4 of using.(if X
1Elect 0 as, then 4 of a plurality of connectors that are provided with are from top to bottom packed in the 1.1 end tilted directions borings of mainboard 1 inner edge, and mainboard is fixed in body of wall.) see Fig. 1, (Fig. 6), rectangular indentation 1.5 end faces are Zhi the width B of Xi shape groove outside 1.3 end faces
1.Elect 67mm (plate is 1. wide) as.The mainboard end face is Zhi the width B of Xi shape bottom land
2.Elect 98mm (plate is 2. wide) as.The wideest B of mainboard
3.Elect 122mm (plate is 3. wide) as.Gasket width B
5.Elect 40mm (plate is 5. wide) as.The rectangular indentation 1.5 wide B of door place
1.5Be generally 45mm.Mainboard thickness is generally elected 35mm as.Pay the thick 15mm that gets of plate rectangle outside plate 2a, pay the thick 10mm that gets of plate pad 2b.
The manufacture method of above-mentioned optimization allocation quick fix general-purpose door pocket, form by the following step:
(i) in the following single-piece of factory-prepared: 1. make a kind of specification mainboard 1 by above-mentioned mainboard cross sectional shape and described mainboard size; And in factory, process the mainboard through hole D that matches with connector 4
42. prepare cross sectional shape and pay the identical a kind of specification width B of plate
9The ∏Xing Ban 9 of=344mm.3. the decoration L shaped plate 3 for preparing a kind of specification.(ii) once transport above-mentioned single-piece to erecting bed.(iii) the scene will make the ∏ shape doorframe (see figure 1) that three required mainboards of door pocket both sides and top are combined into, and load onto door leaf 8 then, and integral body stands up and pushes door opening again, proofread and correct and adjust; Can be with the mainboard through hole D that has processed in the factory
4Be locating hole, boring 4.1 (see figure 2)s on body of wall 6, also can be on mainboard and wall on-the-spot drilling 4.1, bore good back and fill in stopper; Screw in stopper with iron nail or wood screw 4 again, mainboard is fixed in body of wall.(iv) thick by the actual body of wall behind the installation mainboard, allotment is cut out a piece of cloth in a way with the minimum material to make two or more articles of clothing ∏Xing Ban 9 and is obtained required pair of plate 2 length of these walls.Width B
9The mode of cutting out a piece of cloth in a way with the minimum material to make two or more articles of clothing of the ∏Xing Ban 9 of=344mm is face Fig. 3-Fig. 5 as follows.To cut again and pay plate insertion Zhu Ban Xi shape groove 1.1, and by actual wall thickness adjusting play Δ
12(v) foamed glue 5 is poured between mainboard, pair plate and body of wall, after this just can decorate L shaped plates 3 with two immediately and snap in groove 2.3 and 1.4 respectively, and by actual wall thickness adjusting play Δ
1And Δ
2, installation.(vi) between door leaf that installs (8) and ground, support cancellation again after foamed glue solidifies with cushion block.
Be the definite ∏Xing Ban of optimizing or the width B of rectangular slab 9
9=344mm can determine dealing with the various width B of plate 2 by GB wall thickness specification is approximate earlier
2(comprise that B2a～B2e), its size is as follows: (seeing Fig. 1, Fig. 6)
A. be used for 12 walls (wall thickness 120mm), being coated with ash back wall thickness B is 150mm, pays the wide B of plate
2a=B-B
2.=150-98=52mm.
B. be used for 18 walls (wall thickness 180mm), being coated with ash back wall thickness B is 210mm, pays the wide B of plate
2b=B-B
2.=210-98=112mm.
C. be used for 22 walls (wall thickness 220mm), being coated with ash back wall thickness B is 250mm, pays the wide B of plate
2c=B-B
2.=250-98=152mm.
D. be used for 24 walls (wall thickness 240mm), being coated with ash back wall thickness B is 270mm, pays the wide B of plate
2d=B-B
2.=270-98=172mm.
E. be used for 37 walls (wall thickness 370mm), being coated with ash back wall thickness B is 400mm, pays the wide B of plate
2e=B-B
2.=400-98=302mm.
See Fig. 3, establish and use wide B
9The ∏Xing Ban of=344mm is cut out 12 walls and 37 walls and is paid each one of plate, sees the wide B of being of above-mentioned two pairs of plates
2a+ B
2e=52+302=354mm obviously uses B
9The short altogether Δ of the two pairs of plates 2 that=344mm determines
1=10 millimeters, can use adjusting play Δ during plug-in mounting this moment
12, Δ
1And Δ
2Compensation.See Fig. 4, use wide B
9The ∏Xing Ban of=344mm is cut out 24 walls and is paid two of plates, sees that above-mentioned two pairs of plates are wide just in time for 2B
2d=2 * 172=344mm.See Fig. 5, establish and use wide B
9The ∏Xing Ban of=344mm is cut out 18 walls and 24 walls and is paid each one of plate, sees the wide B of being of above-mentioned two pairs of plates
2b+ B
2d=112+172=284mm obviously uses B
9=344mm has determined two and has paid plate 2 backs also surplus Δ
2=60mm, this moment can be with the plate of paying of this two block length, is used for the wall that these two kinds of specification walls post ceramic tile and just can makes full use of.A kind of 22 walls that are used for high-rise building are arranged, if use wide B
9=344mm ∏Xing Ban is cut out 24 walls and is paid two of plates, the surplus 40mm of result.Because sticking brick is all wanted in general lavatory and washroom, the body of wall workmanship is nonstandard simultaneously, causes wall thickness multifarious, and is varied.In sum,, the wide B of design ∏Xing Ban
9=344mm specification just can be optimized cover and determine required pair of plate of the wall thickness that is used for multiple variation.
See Fig. 4, ∏Xing Ban 9 is cut out a piece of cloth in a way with the minimum material to make two or more articles of clothing to become and is paid a plate 2, but fluted 2.3 end face 2.2 paintings etc. is made the shiny surface of decorative effect.∏Xing Ban 9 cut surfaces 2.1 are for slightly making face, for paying plate 2 Cha Ru Xi shape grooves 1.2 hidden surfaces.
See Fig. 6, on the whole mainboard 1 groove and breach are arranged, adopt in factory to be connected with screw or nailing with wood-based plate B, and form in conjunction with glue bond with fritter decorative panel A; Edge also can mount facing skin C.Whole mainboard 1 by plate 1., 3. 2. plate be formed by connecting with plate.Paying plate 1 5. 4. is formed by connecting with plate by plate.The selection of each piece size is also cut out a piece of cloth in a way with the minimum material to make two or more articles of clothing by plate optimization and is chosen.As: the packaged plaque A with the wide 1220mm of specification can cut out the 1. wide B of plate
1.=67mm, ∏Xing Ban 9 wide B
9Each packaged plaque A of=344mm and door leaf 8 wide 800mm.And for example: the packaged plaque A with the wide 1220mm of specification can cut out the 2. wide B of plate
2.About 12 of=98mm.Realize optimizing the cover material, material-saving saves time.
Claims (9)
1. optimize the allocation quick fix general-purpose door pocket, comprise pair plate (2) of mainboard (1) and insertion mainboard, it is characterized in that:
(i) mainboard (1) is a whole plate; (1.2) ， Xi shape grooves lean on the inner edge (1.1) of wall than outside (1.3) extension elongation X to one end Kai You Xi shape groove
10 or more than, in inner edge (1.1) end or in length X
1Upper edge door pocket short transverse is established two connectors (4) at least mainboard is fixed in metope (6); The mainboard other end by door leaf (8) locate out one with the thick rectangular indentation that matches of door leaf (1.5), have groove (1.6) at this place's end face, be inserted with in it the decoration L shaped plate (3); (ii) pay an end (2.1) of plate (2) and insert into Xi shape groove, the other end (2.2) end face recessing (2.3) is inserted with in it and decorates L shaped plate (3); (iii) mainboard (1), pay filled and process glue (5) between plate (2) and body of wall (6).
2. by the described general door pocket of claim 1, it is characterized in that extension elongation X
1Elect 10～20mm as; Rectangular indentation (1.5) end face is Zhi the width B of Xi shape groove outside (1.3) end face
1.Elect 67mm as; Mainboard (1) end face is Zhi the width B of Xi shape bottom land
2.Elect 98mm as.
3. by the described general door pocket of claim 1, it is characterized in that paying the plate other end (2.2) thickening, bonding pad (2b) under rectangular slab (2a).
4. by the described general door pocket of claim 1, it is characterized in that decorating L shaped plate (3) apart from mainboard or pair panel edges distance, delta
3Greater than 8mm.
5. by the described general door pocket of claim 1, it is characterized in that there is the little prominent face (3a) that contacts with wall the outer end of decorative panel L shaped plate (3) subsides wall-face.
6. by the described general door pocket of claim 1, it is characterized in that establishing noise reduction weather strip (7) with the door place of matching at mainboard, or recessing on mainboard (1.4) dress noise reduction weather strip.
7. by the manufacture method of the described general door pocket of claim 1, it is characterized in that this method is made up of the following step:
(i) in the following single-piece of factory-prepared: 1. make a kind of specification mainboard 1 by the described mainboard cross sectional shape of claim 1; The mainboard through hole D that matches with connector (4)
4In factory, process, perhaps do not process; 2. preparing the cross sectional shape width identical with paying plate is a kind of ∏Xing Ban or rectangular slab (9) of specification; 3. the decoration L shaped plate (3) for preparing a kind of specification; (ii) once transport above-mentioned single-piece to erecting bed; (iii) the scene will make the ∏ shape doorframe that three required mainboards of door pocket both sides and top are combined into, and load onto door leaf (8) then, and integral body stands up and pushes door opening again, proofread and correct and adjust; With the mainboard through hole D that has processed in the factory
4Be locating hole, go up boring (4.1) at body of wall (6); Perhaps on-the-spot drilling (4.1) on mainboard and wall; Use connector (4) that mainboard is fixed in body of wall again; (iv) thick by the actual body of wall behind the installation mainboard, ∏Xing Ban is cut out a piece of cloth in a way with the minimum material to make two or more articles of clothing in allotment or rectangular slab (9) obtains required pair of plate of this wall (2), will pay plate and insert Zhu Ban Xi shape groove (1.1); (v) foamed glue (5) is poured between mainboard, pair plate and body of wall; After this just can decorate L shaped plate (3) with two immediately and snap in groove (2.3,1.4) respectively; Installation.
8. by the described manufacture method of claim 7, it is characterized in that a kind of ∏Xing Ban of specification or rectangular slab (9) adopt width B
9Be 344mm.
9. by the described manufacture method of claim 7, it is characterized in that above-mentioned steps increases by one: (vi) support with cushion block between door leaf that installs (8) and ground, foamed glue solidifies the back cancellation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100447931A CN101298820B (en) | 2008-06-25 | 2008-06-25 | Optimizing allocation quick fix general-purpose door pocket as well as manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100447931A CN101298820B (en) | 2008-06-25 | 2008-06-25 | Optimizing allocation quick fix general-purpose door pocket as well as manufacturing method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN101298820A CN101298820A (en) | 2008-11-05 |
| CN101298820B true CN101298820B (en) | 2010-12-08 |
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|---|---|---|---|
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| CN103831864B (en) * | 2014-02-21 | 2015-12-30 | 李启仁 | A kind of door pocket processing method and device |
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