CN101294084A - Air film coke quenching method - Google Patents

Air film coke quenching method Download PDF

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Publication number
CN101294084A
CN101294084A CNA2007100348503A CN200710034850A CN101294084A CN 101294084 A CN101294084 A CN 101294084A CN A2007100348503 A CNA2007100348503 A CN A2007100348503A CN 200710034850 A CN200710034850 A CN 200710034850A CN 101294084 A CN101294084 A CN 101294084A
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China
Prior art keywords
coke
water
agent
aqueous solution
air film
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CNA2007100348503A
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Chinese (zh)
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CN101294084B (en
Inventor
何相华
雷新春
王暾
吴国林
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HUNAN GUANGHE CHEMICAL CO Ltd
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Individual
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Abstract

The invention relates to the coking field, in particular to a gas film coke quenching method. The gas film quenching method comprises the following steps: (1) uniformly mixing a foaming agent, a foam stabilizer and a film forming agent in a ratio of 100:(1 to 30):(1 to 50) and dissolving in water, or individually dissolving the above materials in water in the ratio, or individually dissolving the above materials in water in the ratio and mixing to obtain a solution with the total concentration of 5 to 50%; (2) pouring or pumping the high-concentration solution in a quenching water tank to obtain a solution with the concentration of 0.01 to 1% in the quenching water tank; and (3) pumping the solution in a sprayer, and spraying the solution on hot coke to reduce the temperature of the hot coke below 200 DEG C. The solution with the foaming agent, the foam stabilizer and the film forming agent can be used for coke quenching as the substitute for common water by forming a gas film on the surface of high-temperature coke to prevent water from directly contacting with the coke and to prevent the coke from being damaged by the water, which is equivalent to coke dry quenching, and meanwhile, the film forming agent can form a passivation film on the coke surface, thus achieving remarkable advantages such as (1) greatly improved coke quality and (2) greatly reduced discharge of harmful steam, which is conducive to environmental protection.

Description

Air film coke quenching method
Technical field
The invention belongs to the coking technology field, refer to a kind of air film coke quenching method especially.
Background technology:
Present coke quenching method has dry coke quenching and water quenching, dry coke quenching is with rare gas element cooling cokes such as nitrogen, and it has raising coke property, effect in energy saving and environmental protection, be a kind of advanced person's coke quenching method, but because equipment manufacturing cost is high and the running cost height can't generally be promoted in non-developed country.The water quenching is to make the quenching medium with ortho-water, is a kind of coke quenching method that is most widely used at present, and its advantage is that equipment manufacturing cost is low, and running cost is low; Shortcoming is to reduce coke quality on the one hand, produces a large amount of harmful steam rows of containing benzene, phenol, prussiate, sulfide and dust on the other hand to atmosphere, causes huge environmental pollution and thermal pollution.Though the method for adding passivator in coke quenching water is arranged at present, add the hot strength that passivator only can improve some coke, still be powerless in others.
Summary of the invention
The objective of the invention is: a kind of air film coke quenching method is provided, it does not change the Processes and apparatus of traditional water quenching, only in coke quenching water, add whipping agent, suds-stabilizing agent and membrane-forming agent, substitute ortho-water with this mixture aqueous solution that has added whipping agent, stablizer and membrane-forming agent then and carry out quenching, just can increase substantially coke quality on the one hand, reduce the coke water ratio; Reduce the quantity discharged of harmful water steam on the other hand significantly, help environment protection.
Air film coke quenching method of the present invention is as follows: 1. with whipping agent, suds-stabilizing agent and membrane-forming agent are with 100: (1~30): being dissolved in the water after the weight ratio of (1~50) mixes and being mixed with total concn is 5~50% the aqueous solution, perhaps with whipping agent, suds-stabilizing agent and membrane-forming agent are by 100: (1~30): the weight ratio of (1~50) is taken up in order of priority and is dissolved in that to be mixed with total concn in the same aqueous solution be 5~50% the aqueous solution, perhaps earlier with whipping agent, suds-stabilizing agent and membrane-forming agent are dissolved in the water respectively and are mixed with single aqueous solution of planting, again with three kinds of single aqueous solution of planting by effective content 100: (1~30): it is 5~50% the aqueous solution that the weight ratio of (1~50) is hybridly prepared into total concn; 2. the high concentration solution of step in 1. poured in (or pump advances) quenching pond, allowing its diffusion automatically (or stirring) become concentration is 0.01~1% dilute aqueous soln; 3. with the aqueous solution in quenching pond input (pump into, be pressed into) spray thrower, spray on the red coke on the quenching car, make the red heat coke surface form the thin air film of one deck, allow coke under the protection of air film, lower the temperature, to below the burnt temperature drop to 200 ℃ the time, stop spray; 4. withdraw from the coke that is cooled.
Indication whipping agent of the present invention, suds-stabilizing agent and membrane-forming agent composed as follows:
Whipping agent comprises air-breathing property whipping agent and the spontaneous whipping agent of reaction, air-breathing property whipping agent comprises tensio-active agent and natural glue or their derivative (as sylvate etc.), and tensio-active agent comprises anion surfactant, cats product, nonionogenic tenside, amphoterics, polymeric surface active agent and special surface active agent again.
Suds-stabilizing agent comprises water-soluble polymer class, protein-based and contain the synthetic surfactant class (polyoxyethylene fat acyl alcohol amine, acetyl amino dodecane, Ninol etc.) that amino, amido, hydroxyl, carboxyl, ester group and ether etc. have the group that generates the hydrogen bond condition, wherein water-soluble polymer comprises natural family macromolecule (starch based, seaweeds, vegetable jelly class, gelatin class and microbiological gum), semi-synthetic family macromolecule (modified-cellulose class and treated starch), synthetic class organic polymer (polymer resin and water-soluble condensed cluster resin).Membrane-forming agent comprises inorganic membrane-forming agent such as carbon black, Graphite Powder 99, silica flour etc. and organic reaction membrane-forming agent such as alkane and its derivative, aromatic hydrocarbons and its derivative, wherein better with aromatic hydrocarbons and its derivative effect, because phenyl ring at high temperature can be decomposed into carbon and attached to coke surface.
In three doses of whipping agent, suds-stabilizing agent and membrane-forming agents, the material that has is a kind of just to play foaming, surely steep and three kinds of effects of film forming, and the material that has is a kind of to play two kinds of effects, and what have can only play a kind of effect.
The advantage that air film coke quenching method of the present invention is used for quenching is: 1. improve coke quality, M 40Improve 2~6%, M 10Reduce by 0.5~4%, CSR improves 3~10%; 2. reduce the water content (water content is lower than 1%) of coke; 3. reduce the quantity discharged of harmful steam, quantity discharged is at below 50% of ortho-water quenching; 4. equipment is equal to the water coke quenching auxiliary, and cost is low; 5. running cost low (being equal to the water quenching).
Embodiment
Embodiment 1: Witco 1298 Soft Acid ammonium and polyvinyl alcohol are dissolved in the water after evenly with 100: 5 mixed, and to be made into total concn be 10% the aqueous solution, be that 0.1% ratio is poured in the quenching pond with this aqueous solution of 10% in concentration again, allow it spread after 10 minutes automatically, again this aqueous solution of 0.1% is pumped into spray thrower, spray on red Jiao on the quenching car, when red burnt temperature is reduced to below 200 ℃, stop spray, withdraw from coke then.
Embodiment 2: with dodecyl methyl ammonium chloride, sylvic acid receive, anthracene sulfonic acid is dissolved in the water after evenly with 100: 10: 10 mixed, and to be made into total concn be 10% the aqueous solution, again the ratio of this aqueous solution of 10% in concentration 0.05% pumped in the coke quenching water pond, allow it spread 10 minutes automatically, this aqueous solution of 0.05% being pumped into spray thrower sprays carry out quenching on red Jiao again, stop spray during to burnt temperature drop to 200 ℃, withdraw from coke.

Claims (9)

1, a kind of air film coke quenching method is characterized in that: step for 1. with whipping agent, suds-stabilizing agent and membrane-forming agent with 100: (1~3): be dissolved in the water after the part by weight of (1~50) mixes, be mixed with total concn and be 5~50% the aqueous solution; 2. will be 1. the aqueous solution of middle and high concentration pour in proportion in (or pumping into) quenching pond, allowing its diffusion automatically (or stirring) become concentration is 0.01~1% the aqueous solution; 3. with the input of the aqueous solution in the quenching pond (pump into, be pressed into) spray thrower, spray on red Jiao on the quenching car, red burnt temperature is reduced to stop spray below 200 ℃; 4. withdraw from the coke that is cooled.
2, air film coke quenching method according to claim 1 is characterized in that the preparation of the aqueous solution in the 1. step can be with whipping agent, stablizer and membrane-forming agent by 100: (1~30): it is 5~50% the aqueous solution that the part by weight of (1~50) successively is dissolved in being mixed with total concn in a kind of water respectively separately.
3, air film coke quenching method according to claim 1, the preparation that it is characterized in that the aqueous solution in the 1. step can be dissolved in the water whipping agent, suds-stabilizing agent and membrane-forming agent separately respectively and be mixed with three kinds of single aqueous solution of planting, then with the effective content of three kinds of aqueous solution by 100: (1~30): (1~50) mixes, and is mixed with total concn and is 5~50% the aqueous solution.
4, air film coke quenching method according to claim 1 is characterized in that whipping agent comprises that air-breathing sex vesicle agent and reaction are from the gas-forming property whipping agent.
5, air film coke quenching method according to claim 4 is characterized in that air-breathing property whipping agent comprises tensio-active agent and natural glue and their derivative.
6, air film coke quenching method according to claim 5 is characterized in that tensio-active agent comprises anion surfactant, cats product, nonionogenic tenside, amphoterics, polymeric surface active agent and special surface active agent.
7, air film coke quenching method according to claim 1 is characterized in that suds-stabilizing agent comprises water-soluble polymer class, protein-based and contain the synthetic surface agent class of amino, amido, hydroxyl, carboxyl, ester group and ether.
8, air film coke quenching method according to claim 7 is characterized in that the water-soluble polymer class comprises natural family macromolecule, semi-synthetic family macromolecule and synthetic family macromolecule.
9, air film coke quenching method according to claim 1 is characterized in that membrane-forming agent comprises carbon black, Graphite Powder 99, silica flour, alkane and its derivative, aromatic hydrocarbons and its derivative.
CN2007100348503A 2007-04-29 2007-04-29 Air film coke quenching method Expired - Fee Related CN101294084B (en)

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CN101294084B CN101294084B (en) 2010-06-23

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101629117A (en) * 2009-08-04 2010-01-20 郑州大学 High effective coke degradation inhibitor and preparation method thereof
CN102010722A (en) * 2009-09-07 2011-04-13 王暾 Foam coke-quenching method
CN103468279A (en) * 2013-09-07 2013-12-25 鞍钢股份有限公司 System and method for improving coke thermal state strength of dry quenching furnace
CN102010723B (en) * 2009-09-07 2014-01-29 王暾 Air film water coke quenching additive

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5628878A (en) * 1994-05-12 1997-05-13 Reynolds Metals Company Method of reducing airburning in petroleum coke
JP4492043B2 (en) * 2003-06-09 2010-06-30 ダイキン工業株式会社 Compressor
CN100571820C (en) * 2005-09-19 2009-12-23 李汉明 High-concentration cold-resistant sea-water type water-to-film foam fire extinguishant

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101629117A (en) * 2009-08-04 2010-01-20 郑州大学 High effective coke degradation inhibitor and preparation method thereof
CN102010722A (en) * 2009-09-07 2011-04-13 王暾 Foam coke-quenching method
CN102010723B (en) * 2009-09-07 2014-01-29 王暾 Air film water coke quenching additive
CN103468279A (en) * 2013-09-07 2013-12-25 鞍钢股份有限公司 System and method for improving coke thermal state strength of dry quenching furnace

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Assignee: Hunan Guanghe Chemical Co., Ltd.

Assignor: Wang Tun

Contract record no.: 2010430000024

Denomination of invention: Air film coke quenching method

License type: Exclusive License

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Address after: 410600 Hunan Ningxiang County Ningxiang road tricyclic junction

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Granted publication date: 20100623

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CF01 Termination of patent right due to non-payment of annual fee