CN101284402B - Multi-line cutting machine - Google Patents
Multi-line cutting machine Download PDFInfo
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- CN101284402B CN101284402B CN2008100116407A CN200810011640A CN101284402B CN 101284402 B CN101284402 B CN 101284402B CN 2008100116407 A CN2008100116407 A CN 2008100116407A CN 200810011640 A CN200810011640 A CN 200810011640A CN 101284402 B CN101284402 B CN 101284402B
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Abstract
The invention relates to a multi-wire cutting machine. A machine body of the multi-wire cutting machine consists of a base and an upright post as a whole. The front area of the upright post at the front of a machine tool is a cutting area; a frame is fixedly installed at the back of the upright post; the middle part of the frame is an area managing water, gas, plasma and electricity; wire management areas are in the frames on the two sides of the area managing water, gas, plasma and electricity; and a regulator cubicle is arranged outside the body, and is connected with the wiring terminal of the area managing water, gas, plasma and electricity. The areas of the invention are divided reasonably, the structure is compact, the space structure is fully and effectively utilized, and the operation area is independent and safe. The forefront wire cutting area is designed into an arc shape for convenient operation; the wire management areas are on the two left and right sides of the body, the less third wheel, the safer, and steel wires can carry out automatic reciprocating operation with periodic duty. The area managing water, gas, plasma and electricity is at the back of the cutting area, the control units of water, gas, and plasma are arranged therein, the operation and the maintenance are convenient, an operator can operate wherever in the operation area, and the operation is convenient.
Description
One, technical field:
The present invention relates to wire cutting machine.
Two, background technology:
No matter the being seen cutting machine of existing market is multi-thread slicer or multi-thread butt machine, all is that lathe is divided into cutting area, line directorial area, motor room, slurry room, regulator cubicle.Wherein cutting area is square, and the line directorial area concentrates on a zone, and unwrapping wire, take-up must be turned round by line through a plurality of third wheels, and third wheel is many, and the fault rate of lathe is high more.Guide wheel master motor is placed on the top of column back, has occupied the space in motor room, makes the pipeline of gas, water, slurry and element maintenance inconvenient, and regulator cubicle is placed on lathe back and four sides plate envelope, and it is bad to dispel the heat.
Three, summary of the invention:
The objective of the invention is to overcome above-mentioned not enough problem, a kind of multi-line cutting machine is provided, rational and compact, operating maintenance is convenient, and fault rate is low, and service life of equipment is long.
The present invention for realizing such scheme and embodiment is: multi-line cutting machine, body is base and column one, lathe front column forefoot area is a cutting area, framework fixedly is equipped with in the column back, middle frame is that aqueous vapor is starched electric directorial area, aqueous vapor is starched and is the line directorial area in electric directorial area two body side frames, and engine body exterior is provided with regulator cubicle and starches electric directorial area binding post with aqueous vapor and be connected.
Described gas management is equipped with cylinder in the district, the tension force of cylinder output gas control line, and gas piping is communicated with external source of the gas, and revolving part is carried out hermetic seal.
Described electric directorial area is that regulator cubicle passes through respectively to drive servomotor in the connecting terminal block control connection lathe, regulator cubicle and body split and place outside the body.
Described water management district is the external water source of cooling water pipe in the body, and cooling water pipe is communicated with the equipment that needs cooling, and coolant water temperature is controlled by temperature control system.
Described cutting area is that support is equipped with the mortar gatherer, and the cutting guide wheel is housed on the box type column on the mortar gatherer, on the box type column feed arrangement is housed on the cutting guide wheel.
Described feed arrangement is that slide unit is installed on the column, servomotor deceleration device output connects slide unit, slide unit and on the bascule of network cutting head be speed control, slide unit is connected with servomotor speed brake setting by feed screw nut's device, slide unit rolls with guide rail and cooperates, guide rail is for intersecting the roller line slideway, slide unit and servomotor deceleration device junction and guide rail movable part are equipped with multilayer and move protective cover, the inner source of the gas that connects of slide unit, gas flow is the malleation air-flow, forms air seal.
Described spool reason is divided into left line directorial area, right line directorial area, arrange take-up pulley, actinobacillus wheel and control motor thereof respectively, line of cut on the actinobacillus wheel passed through wheels, tenslator and dynamically connected take-up pulley, crossing wheels is made of two third wheels, the axial line square crossing of two third wheels, the wheel shaft of crossing of two third wheels is fixed on two right-angle sides of a right angle rack, crosses wheels moving direction and take-up pulley, the unwrapping wire wheel shaft is parallel.
Described third wheel has the two-wheel groove, and third wheel is a modular construction, and wheel disc is connected by bolt with the outer round wheel disk that has race.
Described tenslator is installed on the ring flange turning cylinder by swing arm for surveying the tension force escapement; ring flange rear end turning cylinder connection angle sensor; the outside is covered with protective cover; the angular transducer signal connects controller; controller drives control cylinder; cylinder is by connecting lever, and lever is fixed on the ring flange turning cylinder.
Described whole cutting area is made up of two cover arc sliding doors, and after opening the door, the operator is easy near all parts in the cutting area.
Place the packaged type mortar box in the described slurry directorial area on the ground, arc-shaped door is installed in mortar and collects on the seat, the mortar box outlet connects mortar pump, pump into the mortar heat exchanger, go into shower nozzle through supercooling is laggard, shower nozzle is fixed on the column, the cutting that mortar can be sprayed onto above the guide wheel is online, collect seat and be fixed on above the support, the mortar that falls down is fallen mortar and is collected on the seat, and mortar is collected the seat outlet and connected mortar box.
Described industrial computer is in regulator cubicle, and the PLC operation control panel is located on the overhead bin that can return turnback, and the operator can operate in the operating space.
Described organism bottom is a welding body that rigidity is enough, and except that regulator cubicle and mortar box, each parts of machine all place on the base, and organism frame is connected by screw with base.
The present invention divides in the zone rationally, and compact conformation, space structure obtain fully effectively utilizing, and the operating space is independent, safety.Line cuts the district in the forefront, and is designed to circular arc, and is easy to operate; The line directorial area is in the body left and right sides, line of cut clocklike distributes on take-up pulley and is finished by wiring round, two line directorial areas about formation, the control of line tension is good, this third wheel number that makes line use in service is minimum (6-8), third wheel is few more safe more, and steel wire can automatic reciprocatingly move, and recycles.In the back of cutting area is that aqueous vapor is starched electric directorial area, and the control element of water, gas slurry is placed in one, and all pipelines also are distributed in this, bigger space is arranged here, be provided with dividing plate, operating maintenance is convenient, mortar box places ground in the back of column, collects seat near mortar.From left line directorial area bottom, be easy to mortar box pulled out and change slurry and clean.The PLC operation control panel is located on the overhead bin that can return turnback, and the operator can operate in the operating space, and is easy to operate.
Four, description of drawings:
Fig. 1 is a front view of the present invention.
Fig. 2 is a side view of the present invention.
Fig. 3 is a plane of the present invention.
Fig. 4 is a feed arrangement structural representation of the present invention.
Fig. 5 crosses the wheels structural representation for the present invention.
Fig. 6 is a tenslator structural representation of the present invention.
Five, the specific embodiment:
Multi-line cutting machine, body 2 is base 6 and column one, lathe front column forefoot area is a cutting area, framework 17 fixedly is equipped with in column 1 back, middle frame is that aqueous vapor is starched electric directorial area, aqueous vapor is starched and is the line directorial area in electric directorial area two body side frames, engine body exterior is provided with regulator cubicle and starches electric directorial area binding post with aqueous vapor and be connected, the line directorial area comprises two wire carriers 3, the cutting gauze distributes on it, two line directorial areas about the lathe both sides are provided with, the wire of cutting gauze with about the line of two line directorial areas folding and unfolding take turns and to be connected, cut crystal bar in the cutting area and anchor clamps are installed on the feed arrangement of box type column on the gauze, crystal bar contacts with netting twine and cuts, and cutting area also comprises two shower nozzles 4 that sandblast is starched on the gauze: the mortar gatherer; The mortar filter; The mortar protector; The back of cutting area is that aqueous vapor is starched electric directorial area, and cutting area and aqueous vapor are starched between the electric directorial area 20 and separated by column.
Gas management is equipped with cylinder in the district, the tension force of cylinder output gas control line, and gas piping is communicated with external source of the gas, and revolving part is carried out hermetic seal.
The electricity directorial area is a regulator cubicle 14 by respectively driving servomotor in the connecting terminal block control connection lathe, regulator cubicle and body split and place outside the body.
The water management district is the external water source of cooling water pipe in the body, and cooling water pipe is communicated with the equipment that needs cooling, and coolant water temperature is controlled by temperature control system.
Cutting area is that support is equipped with the mortar gatherer, cutting guide wheel 3 is housed on the box type column on the mortar gatherer, on the box type column feed arrangement 5 is housed on the cutting guide wheel, feed arrangement is illustrated in figure 4 as slide unit and is installed on the column, servomotor 9 deceleration device outputs connect slide unit, slide unit and on the bascule of network cutting head be speed control 21, slide unit is connected with servomotor speed brake setting by feed screw nut's 25 devices, slide unit rolls with guide rail and cooperates, guide rail is for intersecting the roller line slideway, slide unit and servomotor deceleration device junction and guide rail movable part are equipped with multilayer and move protective cover, the inner source of the gas that connects of slide unit, gas flow is the malleation air-flow, forms air seal.
The spool reason is divided into left line directorial area, right line directorial area, arrange take-up pulley 16, actinobacillus wheel 15 and control motor 13 thereof respectively, line of cut 10 on the actinobacillus wheel passed through wheels 8, tenslator 7 dynamically connects take-up pulley, crossing wheels is made of two third wheels 24 as shown in Figure 5, the axial line square crossing of two third wheels, the wheel shaft of crossing of two third wheels is fixed on two right-angle sides of a right angle rack 23, crosses wheels moving direction and take-up pulley, the unwrapping wire wheel shaft is parallel.Two on third wheel band has 60 degree V-type two-wheel grooves 22, and third wheel is a modular construction, and wheel disc is connected by bolt with the outer round wheel disk that has race.Tenslator is illustrated in figure 6 as survey tension force escapement 26 and is installed on ring flange 28 turning cylinders 29 by swing arm 27; ring flange rear end turning cylinder connection angle sensor 32; the outside is covered with protective cover 33; the angular transducer signal connects controller; controller drives control cylinder 30; cylinder is by connecting lever 31, and lever is fixed on the ring flange turning cylinder.
Place the packaged type mortar box on the ground in the slurry directorial area, arc-shaped door is installed in mortar and collects on the seat, the mortar box outlet connects mortar pump, pump into the mortar heat exchanger, go into shower nozzle through supercooling is laggard, shower nozzle is fixed on the column, the cutting that mortar can be sprayed onto above the guide wheel is online, collect seat and be fixed on above the support, the mortar that falls down is fallen mortar and is collected on the seat 19, and mortar is collected the seat outlet and connected mortar box 12.
The whole cutting area of the present invention is made up of two cover arc sliding doors 18, and after opening the door, the operator is easy near all parts in the cutting area.Industrial computer is in regulator cubicle, and PLC operation control panel 11 is located on the overhead bin that can return turnback, and the operator can operate in the operating space.Organism bottom is a welding body that rigidity is enough, and except that regulator cubicle and mortar box, each parts of machine all place on the base, and organism frame is connected by screw with base.
Claims (4)
1. multi-line cutting machine, it is characterized in that: body is base and column one, lathe front column forefoot area is a cutting area, framework fixedly is equipped with in the column back, middle frame is a water, gas, slurry, the electricity directorial area, water, gas, slurry, in electricity directorial area two body side frames is the line directorial area, engine body exterior is provided with regulator cubicle and water, gas, slurry, electricity directorial area binding post connects, gas management is equipped with cylinder in the district, the tension force of cylinder output gas control line, gas piping is communicated with external source of the gas, revolving part is carried out hermetic seal, the electricity directorial area is that regulator cubicle passes through respectively to drive servomotor in the connecting terminal block control connection lathe, regulator cubicle and body split and place outside the body, the water management district is the external water source of cooling water pipe in the body, cooling water pipe is communicated with the equipment that needs cooling, coolant water temperature is controlled by temperature control system, the spool reason is divided into left line directorial area, right line directorial area, arrange take-up pulley respectively, actinobacillus wheel and control motor thereof, line of cut on the actinobacillus wheel passed through wheels, tenslator dynamically connects take-up pulley, crossing wheels is made of two third wheels, the axial line square crossing of two third wheels, the wheel shaft of crossing of two third wheels is fixed on two right-angle sides of a right angle rack, cross wheels moving direction and take-up pulley, the unwrapping wire wheel shaft is parallel, place the packaged type mortar box on the ground in the slurry directorial area, arc-shaped door is installed in mortar and collects on the seat, the mortar box outlet connects mortar pump, pump into the mortar heat exchanger, go into shower nozzle through supercooling is laggard, shower nozzle is fixed on the column, and the cutting that mortar can be sprayed onto above the guide wheel is online, and mortar is collected seat and is fixed on the base top, the mortar that falls down is fallen mortar and is collected on the seat, and mortar is collected the seat outlet and connected mortar box.
2. multi-line cutting machine according to claim 1, it is characterized in that: feed arrangement is installed on the column, feed arrangement is a slide unit, servomotor deceleration device output connects slide unit, slide unit and on the bascule of network cutting head be speed control, slide unit is connected with servomotor speed brake setting by feed screw nut's device, slide unit rolls with guide rail and cooperates, guide rail is for intersecting the roller line slideway, slide unit and servomotor deceleration device junction and guide rail movable part are equipped with multilayer and move protective cover, the inner source of the gas that connects of slide unit, gas flow is the malleation air-flow, forms air seal.
3. multi-line cutting machine according to claim 1 is characterized in that: third wheel has the two-wheel groove, and third wheel is a modular construction, and wheel disc is connected by bolt with the outer round wheel disk that has race.
4. multi-line cutting machine according to claim 1; it is characterized in that: tenslator is installed on the ring flange turning cylinder by swing arm for surveying the tension force escapement; ring flange rear end turning cylinder connection angle sensor; the outside is covered with protective cover; the angular transducer signal connects controller; controller drives and control cylinder, and cylinder connects lever, and lever is fixed on the ring flange turning cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100116407A CN101284402B (en) | 2008-05-30 | 2008-05-30 | Multi-line cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100116407A CN101284402B (en) | 2008-05-30 | 2008-05-30 | Multi-line cutting machine |
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| Publication Number | Publication Date |
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| CN101284402A CN101284402A (en) | 2008-10-15 |
| CN101284402B true CN101284402B (en) | 2011-08-17 |
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| CN2008100116407A Active CN101284402B (en) | 2008-05-30 | 2008-05-30 | Multi-line cutting machine |
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Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101758561B (en) * | 2010-01-12 | 2011-06-15 | 大连连城数控机器有限公司 | Novel wire management device of multi wire saw |
| CN101863087B (en) * | 2010-07-01 | 2012-04-25 | 杭州精功机电研究所有限公司 | Mortar box of multiwire cutting machine |
| CN103180097A (en) * | 2010-10-26 | 2013-06-26 | 村田机械株式会社 | Unit configuration type machine tool, transfer device, working equipment |
| CN102179879A (en) * | 2011-03-11 | 2011-09-14 | 无锡上机数控股份有限公司 | Numerically controlled wire saw slicing grinder |
| CN102248429B (en) * | 2011-05-12 | 2013-05-29 | 无锡机床股份有限公司 | Feed mechanism for multiline cutting machine |
| CN102390089B (en) * | 2011-10-11 | 2014-10-01 | 沈阳理工大学 | Natural stone multi-line full-hydraulic cutting machine tool |
| CN103419289B (en) * | 2012-05-23 | 2015-09-30 | 浙江硅宏电子科技有限公司 | A kind of silicon crystal cutting machine |
| CN103406617B (en) * | 2013-08-23 | 2016-05-04 | 王三月 | A kind of NC wirecut EDM machine of water proof anti-soil |
| CN106313353B (en) * | 2015-07-03 | 2019-01-08 | 天津职业技术师范大学 | A kind of multi-line cutting machine gauze line bow on-Line Monitor Device and method |
| CN107053506A (en) * | 2017-05-08 | 2017-08-18 | 常州飞宇电力设备有限公司 | A kind of efficient diamond cutting line slicing machine |
| CN108453912A (en) * | 2018-04-30 | 2018-08-28 | 宁波钜德精工机械有限公司 | The winding mechanism of Buddha's warrior attendant wire cutting machine |
| CN108407120B (en) * | 2018-07-10 | 2018-11-16 | 宇晶机器（长沙）有限公司 | A kind of multi-line cutting machine waves workbench gas sealing mechanism |
| CN112606235B (en) * | 2021-01-12 | 2022-12-20 | 盛吉盛精密制造(绍兴)有限公司 | Cutting equipment for silicon wafer wire cutting |
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| US3831576A (en) * | 1971-11-22 | 1974-08-27 | Motorola Inc | Machine and method for cutting brittle materials using a reciprocating cutting wire |
| US6145499A (en) * | 1997-12-16 | 2000-11-14 | Tokyo Seimitsu Co., Ltd. | Wire saw |
| CN1387979A (en) * | 2002-07-03 | 2003-01-01 | 沈阳科晶设备制造有限公司 | Automatically controlled high-precision crystal wire electrode cutting machine |
| CN2597171Y (en) * | 2003-02-16 | 2004-01-07 | 周文敏 | Microcomputer controlled crystal linear cutting machine |
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| US3831576A (en) * | 1971-11-22 | 1974-08-27 | Motorola Inc | Machine and method for cutting brittle materials using a reciprocating cutting wire |
| US6145499A (en) * | 1997-12-16 | 2000-11-14 | Tokyo Seimitsu Co., Ltd. | Wire saw |
| CN1387979A (en) * | 2002-07-03 | 2003-01-01 | 沈阳科晶设备制造有限公司 | Automatically controlled high-precision crystal wire electrode cutting machine |
| CN2597171Y (en) * | 2003-02-16 | 2004-01-07 | 周文敏 | Microcomputer controlled crystal linear cutting machine |
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| CN101284402A (en) | 2008-10-15 |
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