Defective negative plate sorting unit and defective negative plate sorting method
Technical field
The present invention relates to defective negative plate sorting unit and defective negative plate sorting method, more particularly, relate to following defective negative plate sorting unit and defective negative plate sorting method, promptly, utilization traverse handling machinery will be by electrorefining electrodeposit the negative plate of purifying metal send into stripping off device, electrolytic deposition metal stripped down when reclaiming from negative plate with stripping off device, will produce bulge or bending etc. and the negative plate that is regarded as unacceptable product excludes before being put on the handling machinery that traverses moving.
Background technology
Use for example electrolytic copper refining of electrolytic etching of metal refining that permanent cathode (PC) carries out in ISA (permanent stainless steel cathode) mode, being positive plate alternating impregnating that the negative plate and the blister copper of a plurality of stainless steel manufacturings are cast switches in storage has the electrolyzer of electrolytic solution, thereby makes electrolytic copper 2 electrodeposits on the two sides of negative plate.Afterwards, electrodeposit is peeled off with stripping off device at the lip-deep electrolytic copper 2 of negative plate and obtain finished product.Specifically, as shown in Figure 1, negative plate 1 is the plate-shaped member that stainless steel is made, and intercalation has the sheath 5 that synthetic resins is made on its both sides, and the end is provided with cross bar 4 thereon.In addition, be provided with two windows 3,3 in the bottom of cross bar 4, hang in this window 3,3, can put it into electrolyzer and from electrolyzer, take out and carry by the hook that makes not shown electrode plate transportation apparatus.The negative plate 1 of stainless steel manufacturing is very solid and can reuse, and has the advantage that is not easy to be short-circuited when carrying out electrorefining owing to having good planarity, thereby is widely adopted in recent years.In addition, 2 two of electrolytic coppers that strip down from two faces of negative plate 1 respectively are one group to be carried with e Foerderanlage, for guaranteeing that its planarity carries out temper pressure processing to it, carry out ripple processing again and make and form wavy concavo-convexly on the electrolytic copper, make finished product like this and provided.
As existing electrolysis copper coin recovery system, for example open in TOHKEMY 2005-240146 communique (patent documentation 1).This electrolysis copper coin recovery system constitutes like this, promptly, comprise that the input electrorefining finishes and separate out electrolytic copper on the surface and the laminated wood input part of the laminated wood that forms with SUS plate (negative plate), the washing unit that this laminated wood is cleaned, peel off the stripping off device of electrolysis copper coin from the SUS plate, the SUS efferent that SUS plate after peeling off is reclaimed, the unacceptable product that the unacceptable product of peeling off failure in the stripping process is chosen is chosen portion, engagement device with the joint of the electrolysis copper coin after peeling off, the device for pilling that electrolysis copper coin after engaging is stacked together and is kept, packing apparatus with the packing of the electrolysis copper coin that stacks, and, be provided with the conveyance handling machinery between each device or the input and output portion to the copper coin efferent that the electrolysis copper coin after the packing reclaims.
Principle of work summary to above-mentioned electrolysis copper coin recovery system describes.At first, the laminated wood that is admitted in the laminated wood input part is transported in the washing unit with suspended state, is one group with pre-stator number and cleans simultaneously.Laminated wood after cleaning is transported on the handling machinery that traverses with the conveyance handling machinery, by the handling machinery that traverses so that the throughput direction of laminated wood is transported to stripping off device continuously to state a slice a slice of the direction that is parallel to laminated wood plate face (be cross bar 4 axially) deflection.Stripping off device whenever receives a slice laminated wood and just from the SUS plate the electrolysis copper coin is stripped down, and SUS plate and electrolysis copper coin are carried with the conveyance handling machinery respectively.Pack with packing apparatus for the electrolysis copper coin that conveying is come, reclaim from the copper coin efferent.
[patent documentation 1] TOHKEMY 2005-240146 communique
But, in existing electrolysis copper coin recovery system, if produce bulge when laminated wood is transported to stripping off device with the handling machinery that traverses on the laminated wood or bending etc. taken place, then might be arranged on the handling machinery that traverses around equipment or device etc. contact and break down.That is, the handling machinery that traverses is the conveying of carrying out laminated wood on the direction that is parallel to laminated wood plate face, thereby the amplitude at the laminated wood position of moving is narrower.Therefore, if the surface of laminated wood has big bulge or bending has taken place laminated wood A, just might come in contact with equipment that is arranged on periphery or device etc.In addition, if the downside of laminated wood has big bulge, then also exist and contact with the bottom surface of the handling machinery transport path that traverses and the possibility of transmission failure takes place.In case contact with equipment or device etc. or transmission failure take place, just need to make the handling machinery that traverses temporary transient out of service to take corresponding measure, not only the operating efficiency of trouble but also whole electrolysis copper coin recovery system will reduce, and causes productivity to descend significantly.
And, even exist bulge or crooked electrolysis copper coin also can't be used as commodity selling as finished product reluctantly.
Summary of the invention
For this reason, the purpose of this invention is to provide a kind of defective negative plate sorting unit and defective negative plate sorting method, for by electrorefining electrodeposit among the negative plate of purifying metal, because of producing the negative plate that bulge or bending etc. are regarded as unacceptable product, can be got rid of before being put on the handling machinery that traverses in that it is moved, thereby prevent the defective negative plate handling machinery generation transmission failure that causes traversing, improve the production efficiency of whole electrolysis copper coin recovery system.
For addressing the above problem, technical scheme 1 is described to the invention provides a kind of defective negative plate sorting unit, it is configured in the following system, this system will be by electrorefining electrodeposit the negative plate of purifying metal carry to stripping off device with the handling machinery that traverses, and electrolytic deposition metal stripped down from the negative plate with stripping off device and to reclaim, it is characterized in that, will exclude before being put on the handling machinery that traverses moving because of producing negative plate that bulge or bending etc. are regarded as unacceptable product.
In order to address the above problem, technical scheme 2 described the present invention are in technical scheme 1 described defective negative plate sorting unit, it is characterized in that, comprise: check-out console, the negative plate that has been arranged on electrodeposit purifying metal is transported to the lower side of the transfer mechanism on the handling machinery that traverses, when the negative plate that has produced the bulge that is regarded as underproof height in negative plate bottom passes through, come in contact with this bulge and therefore to the throughput direction overturning of this negative plate, and this negative plate by after return to original position; Magnetic field generating means is configured to topple over linkedly mutually with the overturning of check-out console; Magnetic field detection mechanism is the magnetic field detection mechanism that magnetic field that magnetic field generating means is produced is detected, and detects toppling over the changes of magnetic field that produces because of magnetic field generating means mutually linkedly with the overturning of check-out console; And remover, be regarded as the negative plate of unacceptable product for the detected detected result of foundation magnetic field detection mechanism, it is not moved and be put on the handling machinery that traverses but exclude.
In order to address the above problem, technical scheme 3 described the present invention are in technical scheme 2 described defective negative plate sorting units, it is characterized in that, the upper surface of check-out console and have the gap between the bottom of negative plate of purifying metal to be at least 10mm from the electrodeposit that this check-out console top is passed through, thus the negative plate that the negative plate bottom has produced the bulge of height more than the 10mm is considered as unacceptable product and excludes.
In order to address the above problem, technical scheme 4 described the present invention is characterized in that the width of check-out console is wideer than the width of negative plate in technical scheme 2 or 3 described defective negative plate sorting units.
In order to address the above problem, technical scheme 5 described the present invention are in technical scheme 1 described defective negative plate sorting unit, it is characterized in that, comprise: label detection mechanism, when the transfer mechanism that is transported to by the negative plate that electrodeposit is had purifying metal on the handling machinery that traverses is carried the negative plate of coming, be that the surface of negative plate has produced the bulge of both take the altitudes or crooked and be judged as unacceptable product and when the specified location of this negative plate has been put on the negative plate of sign in advance, by pick up camera picked-up sign to detect having or not of sign; And remover, be regarded as the negative plate of unacceptable product for the detected detected result of foundation label detection mechanism, it is not moved and be put on the handling machinery that traverses but exclude.
In order to address the above problem, technical scheme 6 described the present invention is characterized in that in technical scheme 5 described defective negative plate sorting units, and sign is that the end with the cross bar of negative plate is coloured to yellow or the blue sign that forms.
In order to address the above problem, technical scheme 7 described the present invention are a kind of defective negative plate sorting method, it is characterized in that, will be by electrorefining electrodeposit the negative plate of purifying metal carry and from negative plate, electrolytic deposition metal stripped down when reclaiming to stripping off device with the handling machinery that traverses with stripping off device, will exclude before being put on the handling machinery that traverses moving because of producing negative plate that bulge or bending etc. are regarded as unacceptable product.
In order to address the above problem, technical scheme 8 described the present invention are in technical scheme 7 described defective negative plate sorting method, it is characterized in that, making to be arranged on has the negative plate of purifying metal to be transported to the check-out console of the lower side of the transfer mechanism on the handling machinery that traverses electrodeposit, the negative plate that has produced the bulge that is regarded as underproof height in negative plate bottom by the time with this bulge comes in contact and so to the throughput direction overturning of negative plate, and detect toppling over the changes of magnetic field that produces because of magnetic field generating means mutually linkedly with the overturning of check-out console with magnetic field detection mechanism, thereby the negative plate that will not be regarded as unacceptable product moves and is put on the handling machinery that traverses but excludes.
In order to address the above problem, technical scheme 9 described the present invention are in technical scheme 7 described defective negative plate sorting method, it is characterized in that, carry the negative plate of coming at the transfer mechanism that is transported to by the negative plate that electrodeposit is had purifying metal on the handling machinery that traverses, be to have produced the bulge of both take the altitudes or crooked and be judged as unacceptable product and when the specified location of this negative plate has been put on the negative plate of sign in advance on the surface of negative plate, to detect by the label detection mechanism that has or not of detecting sign by pick up camera picked-up sign, be regarded as the negative plate of unacceptable product for the foundation detected result, it does not moved and be put on the handling machinery that traverses but exclude.
According to defective negative plate sorting unit of the present invention and defective negative plate sorting method, defective negative plate is excluded before being put on the handling machinery that traverses moving, thereby have the effect that to prevent defective negative plate to cause to traverse handling machinery generation transmission failure.
In addition, according to defective negative plate sorting unit of the present invention and defective negative plate sorting method, also has such effect, promptly, can remove from because of the defective negative plate handling machinery generation transmission failure that causes traversing and to take the trouble of counter-measure, and can improve the production efficiency of whole electrolysis copper coin recovery system.
Description of drawings
Fig. 1 is the stereographic map of expression permanent cathode.
Fig. 2 is the synoptic diagram of an embodiment of electrolytic copper recovery system.
Fig. 3 is the stereographic map of an embodiment of sorting unit involved in the present invention.
Fig. 4 is a stereographic map of showing the roll-over condition of check-out console.
Fig. 5 is the block diagram of an embodiment of sorting unit involved in the present invention.
Fig. 6 is the schema of an embodiment of sorting method involved in the present invention.
Description of reference numerals
The A laminated wood
The M sign
1 negative plate
2 electrolytic coppers
3 window portions
4 cross bars
5 sheaths
6 handling machinerys that traverse
7 unacceptable product handling machinerys
9 bulges
10 sorting units
11 the 1st sorting units
12 the 2nd sorting units
20 check-out consoles
The 20a axle
21 base portions
23 magnetic field generators
25 magnetic field detectors
27 control device
33 label detection mechanisms
35 removers
Embodiment
At first, the recovery system summary as the electrolysis copper coin of electrolytic deposition metal is described, afterwards, will describe with regard to defective negative plate sorting unit involved in the present invention and defective negative plate sorting method.Fig. 2 is the synoptic diagram as a kind of embodiment of the recovery system of the electrolysis copper coin of electrolytic deposition metal.
The system 100 that carries out the recovery of electrolysis copper coin comprises: the negative plate 1 that the stainless steel of electrolytic copper 2 makes (below be called " laminated wood A ") is separated out with hanger rail type feeder input input part 101 wherein in surperficial both sides shown in Figure 1; The washing unit 102 that the laminated wood A that is admitted to is cleaned; The surface of laminated wood A can have been produced the defective negative plate sorting unit 10 that bulge more than the specified degree or crooked defective laminated wood A remove; The handling machinery 6 that traverses that laminated wood A after cleaning is carried on the direction that is parallel to laminated wood plate face; The stripping off device 103 that from the laminated wood A that comes by handling machinery 6 conveyings of traversing electrolytic copper 2 is stripped down by the cutter shovel; The negative plate efferent 104 that negative plate 1 after electrolytic copper 2 peeled off reclaims; With 2 two of the electrolytic coppers after peeling off is one group of eclipsed overlapping device 107; The electrolysis copper coin e Foerderanlage 106 that the electrolytic copper 2 of counterweight poststack is carried; The limit carries the limit to carry out the press working apparatus 108 of temper pressure processing and ripple processing with electrolysis copper coin e Foerderanlage 106; To be one group with pre-stator number through the electrolytic copper after the press working 2 and stack and weigh, and label, tie up, pack after the operation such as sign, the copper coin efferent 109 that the electrolytic copper 2 after the packing is reclaimed.
Below, the principle of work summary of this electrolysis copper coin recovery system is described.At first, become suspended state to send in the input part 101 with the hanger rail type feeder laminated wood A.With the laminated wood A that is admitted to not shown conveyance handling machinery to carry and be transported in the washing unit 102 always with the surperficial perpendicular direction of laminated wood A.Afterwards, laminated wood A being one group by washing unit 102 with pre-stator number cleans simultaneously.Laminated wood A after the cleaning carries with not shown conveyance handling machinery, is specifically it to be moved be put into the throughput direction that makes laminated wood A on the handling machinery 6 that traverses a slice a slice after the direction that parallels with laminated wood plate face (be cross bar 4 axially) deflection and be transported to continuously in the stripping off device 103.
Whenever receive a slice laminated wood A, stripping off device 103 just strips down electrolytic copper 2 from the negative plate 1 and makes the two separation, negative plate 1 is transported in the negative plate efferent 104 electrolysis refining once more uses.And for the electrolytic copper 2 that strips down, by overlapping device 107 make it two be one group overlapping, and the position more than two places engages their with appropriate means fixingly at least, moves afterwards and is put on the electrolysis copper coin e Foerderanlage 106.For two be one group of eclipsed electrolytic copper 2, the limit carries the limit to carry out temper pressure processing with press working apparatus 108 with electrolysis copper coin e Foerderanlage 106 and ripple is processed.Afterwards, will be one group with pre-stator number through the electrolytic copper after the press working 2 and stack and weigh, and label, tie up, pack after the operation such as sign, reclaim via copper coin efferent 109.
Defective negative plate sorting unit involved in the present invention is arranged on the both allocations that laminated wood A moved the conveyance handling machinery before being put on the handling machinery 6 that traverses in the electrolysis copper coin recovery system that as above constitutes and move.Fig. 3 illustrates a kind of embodiment of defective negative plate sorting unit involved in the present invention.
Illustrated defective negative plate sorting unit 10 has the 1st sorting unit 11 and the 2nd sorting unit 12.
At first, the 1st sorting unit 11 comprises: check-out console 20, when electrodeposit has the bottom of the negative plate 1 (laminated wood A) of electrolytic copper 2 to produce the negative plate 1 that is regarded as the bulge 9 more than the underproof height h to pass through, therefore can come in contact with this bulge 9 and and towards throughput direction (directions X among Fig. 3) overturning of negative plate 1, and negative plate 1 by after can return to original position; Magnetic field generator 23 is configured to and can topples over linkedly mutually with the overturning of check-out console 20; Magnetic field detector 25 is magnetic field detectors 25 that the magnetic field that magnetic field generator 23 is produced is detected, to owing to magnetic field generator 23 is toppled over the changes of magnetic field that produces linkedly mutually and detected along with the overturning of check-out console 20; And remover 35, be regarded as the negative plate of unacceptable product for the detected result of foundation magnetic field detector 25, it is not moved and be put on the handling machinery 6 that traverses but be rejected to unacceptable product handling machinery 7 sides (with reference to Fig. 5).In addition, the 1st sorting unit 11 is arranged on the bottom (with reference to Fig. 2) that laminated wood A is transported to the transfer mechanism of the handling machinery 6 that traverses in the side nearby of the handling machinery 6 that traverses.
As shown in the figure, check-out console 20 is length plate-shaped members longer than the length on the width of laminated wood A, is bearing on the pedestal 21 that is disposed at the left and right sides by the rotatable earth's axis of axle 20a that is arranged on its left and right sides lower side.Owing to constitute like this, thereby check-out console 20 can be throughput direction (directions X) the free overturning of center towards laminated wood A with axle 20a.In addition, on check-out console 20, for example be provided with not shown resetting mechanism, if no any external force effect then remains the posture (state shown in Figure 3) of setting by mechanisms such as springs.Therefore, when laminated wood A passes through above check-out console 20, along with the bulge that the bottom produced 9 of laminated wood A and contacting of check-out console 20, check-out console 20 will be the directions X overturning to the throughput direction of laminated wood A, and after laminated wood A passes through, check-out console 20 erects under the effect of not shown resetting mechanism once more, returns to original state.Here, what use in the electrorefining is the strong electrolytic solution of copper-bath isoreactivity, thereby check-out console 20 is preferably by the stainless steel manufacturing, and for example the material that has an erosion resistance with SUS316 etc. forms.
Gap between the bottom of the upper surface of check-out console 20 and the laminated wood A that passes through from the top of check-out console 20 preferably is at least 10mm.Like this, the laminated wood A that the bottom of laminated wood A can have been produced the following bulge 9 of height h more than the 10mm is considered as unacceptable product and excludes.In addition, can adjust the size of the following bulge 9 that should get rid of by the appropriate change gap.
A certain side being bearing in the axle 20a on the pedestal 21 is provided with the magnetic field generator 23 of toppling over linkedly mutually with the overturning of check-out console 20.In addition, near magnetic field generator 23, be provided with the magnetic field detector 25 that the magnetic field of magnetic field generator 23 generations is detected, when check-out console 20 is in upright state, magnetic field generator 23 also is on the position that is the state of standing vertically, and when check-out console 20 became roll-over condition, magnetic field generator 23 also was attached thereto and becomes tilt state movingly and be positioned at from the position that magnetic field detector 25 leaves (with reference to Fig. 4).So, when magnetic field detector 25 detects that magnetic field changes along with the above-mentioned position of magnetic field generator 23 and when changing, just make the judgement that laminated wood A that the bottom produced bulge 9 passes through from the top of check-out console 20.In addition, as long as can detect by means of the change in location of 25 pairs of magnetic field generators 23 that produce along with the overturning of check-out console 20 of magnetic field detector, structure is not limited to the scheme of present embodiment.
Magnetic field detector 25 detected detection signals are admitted in the control device 27, the control device 27 that receives detection signal does not move this laminated wood A and is put on the handling machinery 6 that traverses, but sending remover 35 to getting rid of signal, unacceptable product handling machinery 7 sides of getting rid of usefulness are sent to this laminated wood A in this eliminating signal indication.Afterwards, the eliminating signal that remover 35 sends according to control device 27, the laminated wood A that will not be judged as unacceptable product move and are put on the handling machinery 6 that traverses, but move to be put on the unacceptable product handling machinery 7 it are excluded.
Control device 27 is made of multi-purpose computer, have storage data storing devices such as storer, according to the program in the storing device of being stored in carry out various information processings central processing unit, carry out the input of necessary data input units such as keyboard, with treatment situation be presented on the picture display unit and, and control device 27 between carry out the transmission and the reception of data communicator.And above-mentioned formation belongs to known technology, thereby at this its explanation is omitted.
Below, the 2nd sorting unit 12 is described.The 2nd sorting unit 12 is arranged on the side nearby that laminated wood A is transported to the not shown transfer mechanism on the handling machinery 6 that traverses.The 2nd sorting unit 12 comprises: thus the image analysis of being absorbed as the pick up camera 31 of the camera that the laminated wood A that is in feed status is photographed, to the 2nd sorting unit 12 detect defective negative plate label detection mechanism 33 and, defective laminated wood A is not moved and is put on the handling machinery 6 that traverses but is sent to the remover of getting rid of with unacceptable product handling machinery 7 sides 35.
The surface produces the impaired and laminated wood A that bends of the bulge of both take the altitudes or planarity, and whether qualified judgement is undertaken by visual in advance, for the laminated wood A that is regarded as unacceptable product, for example put on sign M in advance near the side end of cross bar 4 at specified location.As for whether qualified, be surface with laminated wood A whether produced the bulge of height more than the 10mm or laminated wood A and on thickness direction, whether taken place ± standard that is bent into of the above amplitude of 20mm judges.
When the defective laminated wood A that has put on sign M in advance carries when coming, the contrast gradient by image that pick up camera 31 is absorbed changes to detect judges having or not of sign M.Here, as sign M, preferably put on tone, lightness, colourity and cross bar 4 distinct colors as far as possible.Because can make contrast gradient on the image that is absorbed more obvious and improve accuracy of identification like this.Preferred color for example has yellow or blueness etc.In addition, in order to prevent to survey, preferably set lights is set so that the photography conditions of photography place remains unchanged because of weather or influence round the clock cause pick up camera generation flase drop.
Label detection mechanism 33 in the present embodiment is its functional programs of performance to be set in the computer by the control device 27 in constituting the 1st sorting unit 11 realize, but also can adopts other different constituted mode.When the label detection mechanism 33 in being formed in control device 27 detects sign M, the situation of control device 27 and the 1st sorting unit 11 is same, send to remover 35 and to get rid of signals, be not put on the handling machinery 6 that traverses but be sent to unacceptable product handling machinery 7 sides of getting rid of usefulness thereby this laminated wood A is not moved.So, being judged as underproof laminated wood A can not moved and be put on the handling machinery 6 that traverses and can be excluded away.
Below, the principle of work of the defective negative plate sorting unit 10 that defective negative plate sorting method involved in the present invention is constituted in conjunction with having above-mentioned the 1st sorting unit 11 and the 2nd sorting unit 12 describes.
At first, the laminated wood A after the electrorefining end is carried out visual inspection, check that whether the surface exists standard degree above bulge 9 or bending, expression underproof yellow (step S1) at the specified location of the cross bar 4 that is judged to be underproof laminated wood A.
A plurality of laminated wood A of the defective laminated wood A that will comprise painted carry towards the handling machinery 6 that traverses with not shown conveyance handling machinery.At this moment, laminated wood A passes through from the top of the 1st sorting unit 11 of the side nearby that is arranged on the handling machinery 6 that traverses continuously, when the laminated wood A that has produced the bulge 9 of size more than the standard degree when the bottom passes through, bulge 9 contacts with check-out console 20, and check-out console 20 falls towards direct of travel (directions X) rollover of laminated wood A.Therefore, the magnetic field generator 23 of axle on the 20a that is installed in check-out console 20 also toppled over mutually linkedly, arrives and leaves on the position of magnetic field detector 25.So magnetic field detector 25 detects the variation in magnetic field, send detection signal (step S2) to control device 27.Receive control device 27 from the detection signal of magnetic field detector 25 and send to remover 35 and get rid of signals (step S3), remover 35 does not move this laminated wood A and is put on the handling machinery 6 that traverses but is sent to unacceptable product handling machinery 7 sides of getting rid of usefulness.Therefore, being judged as underproof laminated wood A can not moved and be put on the handling machinery 6 that traverses but be excluded away (step S4).
On the other hand, when the laminated wood A that is marked with yellow sign M when cross bar 4 carries and comes, the label detection mechanism 33 that contrast gradient difference on the image that pick up camera 31 is absorbed is set in the control device 27 detects (step S2), same with the situation of the 1st sorting unit 11, send eliminating signal (step S3) to remover 35.Therefore, remover 35 does not move this laminated wood A and is put on the handling machinery 6 that traverses but is sent to and gets rid of with unacceptable product handling machinery 7 sides.Therefore, being judged as underproof laminated wood A can not moved and be put on the handling machinery 6 that traverses but be excluded away (step S4).
As mentioned above, according to defective negative plate sorting unit involved in the present invention and defective negative plate sorting method, not only can prevent the defective negative plate handling machinery generation transmission failure that causes traversing, and can remove from because of the defective negative plate handling machinery generation transmission failure that causes traversing and to take the trouble of counter-measure, thereby improve the operating efficiency of whole electrolysis copper coin recovery system.
More than preferred implementation of the present invention is described in detail, but the present invention is not limited to related specific embodiment, and is unquestionable, can also carry out various modification and change in the described aim scope of the present invention of claims.