CN216582278U

CN216582278U - Railway is scraped wagon wheel and is right three-dimensional storage device

Info

Publication number: CN216582278U
Application number: CN202122109897.XU
Authority: CN
Inventors: 吴斌; 牙马忠; 刘辉; 郝旭; 沈军; 郑旺旺; 杨少杰
Original assignee: China Railway Materials Group Resources Technology Co Ltd
Current assignee: China Railway Materials Group Resources Technology Co Ltd
Priority date: 2021-09-02
Filing date: 2021-09-02
Publication date: 2022-05-24
Anticipated expiration: 2031-09-02

Abstract

The utility model discloses a three-dimensional storage device for a railway discarded wagon wheel pair, which comprises a third structural unit; the third structural unit comprises an intelligent AGV forklift, an AGV forklift channel and a three-dimensional goods shelf; intelligence AGV fork truck sets up on the AGV fork truck passageway, three-dimensional goods shelves include a plurality of first pillars and a plurality of second pillar, and the quantity of first pillar equals with the quantity of second pillar, supports a plurality of boards of placing of installation through two first pillars and two second pillars, and the both sides of placing the board set up the stopper respectively, and the standing groove is seted up at the stopper middle part. The method has the advantages that the disposal and automatic storage efficiency of the scrapped wheel sets is greatly improved, qualified finished products are screened out from the scrapped wheel sets after detection, the resource value of the scrapped wheel sets is fully utilized, classified disposal is realized, waste is changed into valuable, and the method is suitable for popularization and application.

Description

Railway is scraped wagon wheel and is right three-dimensional storage device

Technical Field

The utility model belongs to the field of intelligent disassembly, remanufacture and recycling of discarded railway trucks, and particularly relates to a three-dimensional storage device for a discarded railway truck wheel pair.

Background

In recent years, the international position of China is continuously improved, creations are successively realized in the field of railway transportation, and the railway operation route constructed in China has hundreds of thousands of kilometers at present. With the upgrading and reconstruction of railway technology and the long-time operation of railway transportation, the number of scrapped trucks which cannot meet the line safety requirements is gradually increased, and even outbreak can occur.

The current handling mode of the railway freight car is basically that the railway freight car is disassembled outdoors manually, and the disassembled wheel set is transported to a storage warehouse, most of the wheel set is directly stacked on the ground, and the storage space is not reasonably utilized.

SUMMERY OF THE UTILITY MODEL

The utility model provides a three-dimensional storage device for a railway discarded wagon wheel pair, aiming at the defects in the prior art. The technical problem of low utilization rate of the wheel set storage space is solved.

The specific technical scheme of the utility model is as follows:

a three-dimensional storage device for a railway discarded wagon wheel pair comprises a first structural unit, a second structural unit and a third structural unit;

the first structural unit comprises a disassembly production line, a rotary disc device and a bogie disassembly device; the rotary disc equipment is arranged at one end of the disassembling production line and used for conveying the bogie disassembled on the disassembling production line to the bogie disassembling equipment;

the second structure unit comprises truck wheel pair detection equipment, a wheel pair goods taking platform and laser coding equipment; the truck wheel pair detection equipment is arranged on one side of the bogie disassembling equipment and used for detecting the truck wheel pairs disassembled by the bogie disassembling equipment, and the laser coding equipment is arranged on one side of the wheel pair goods taking platform;

the third structural unit comprises an intelligent AGV forklift, an AGV forklift channel and a three-dimensional goods shelf; intelligence AGV fork truck sets up on the AGV fork truck passageway, intelligence AGV fork truck be used for with the truck disassemble the freight train wheel pair that equipment was disassembled and transport extremely the goods platform is got to the wheel pair and be used for with the freight train wheel pair that goods platform was got to the wheel pair transports extremely three-dimensional goods shelves.

As an optimal technical scheme, the wheel set goods taking platform comprises a goods taking platform support, two wheel set tracks and a limiting structure, wherein the upper end of the goods taking platform support is provided with the two wheel set tracks, and the two limiting structures are respectively arranged on two sides of the goods taking platform support.

As preferred technical scheme, be provided with V type groove on the intelligence AGV fork truck.

As a preferred technical scheme, the slope of the wheel pair track is 2 degrees, and the limiting structure is arranged at one end of the wheel pair track.

According to a preferable technical scheme, the three-dimensional goods shelf comprises a plurality of first supporting columns and a plurality of second supporting columns, the number of the first supporting columns is equal to that of the second supporting columns, a plurality of placing plates are supported and installed through the two first supporting columns and the two second supporting columns, two sides of each placing plate are respectively provided with a limiting block, and a placing groove is formed in the middle of each limiting block.

A three-dimensional storage method for railway discarded wagon wheel pairs comprises the following steps:

step 1: separating a bogie of a scrapped railway wagon from a carriage body to obtain the bogie;

step 2: disassembling the bogie obtained in the step 1 to obtain a wheel pair;

and step 3: detecting the wheel set obtained in the step 2, and judging whether the wheel set is qualified;

and 4, step 4: hoisting the wheel set to a wheel set goods taking platform;

and 5: according to the judgment of the step 3, code printing is carried out on the wheel set goods taking platform;

step 6: according to the code printing condition, correspondingly transporting the wheel pair to a qualified area and an unqualified area of the three-dimensional shelf respectively;

in the step 3, the detection of the wheel set obtained in the step 2 includes the following steps:

detecting the damage on the surface and the interior of the wheel set to obtain a detection result;

and comparing the detection result with the railway transportation standard, judging whether the wheel set meets the requirement of continuous use of the line, if so, determining the wheel set to be a qualified wheel set, and if not, determining the wheel set to be an unqualified wheel set.

As a preferable technical scheme, in the step 1, after a bogie of the railway scrapped wagon is separated from a carriage body and the bogie is obtained, the bogie is pulled to a rotary disc through an RGV, track change is performed through the rotary disc, and the bogie is sent to bogie disassembling equipment.

As a preferred technical solution, in the step 2, the bogie obtained in the step 1 is disassembled, a wheel set and other accessories not including the wheel set are obtained, the obtained wheel set enters a truck wheel pair detection device for detection, and the other accessories are transported into a warehouse through an RGV.

Has the advantages that:

the key of innovation of the utility model is a railway scraped wagon wheel pair storage process method and an intelligent three-dimensional storage device thereof, wherein the wheel pair storage process method comprises a complete set of complete process actions of automatic transfer and disassembly of a scraped wagon bogie, intelligent wheel pair detection, wheel pair code printing, AGV transportation, intelligent three-dimensional wheel pair storage and the like, and the intelligent three-dimensional storage device is designed for meeting the wheel pair storage process method. The device is provided with a rotary disc, bogie disassembling equipment, wheel pair detection equipment and the like, and can finish the transferring and disassembling of the scrapped wheel pair and the automation of the wheel pair detection process; the wheel set goods taking platform and the code printing equipment are arranged, so that the temporary goods taking function requirement of the AGV of the scrapped wheel set can be met, and the service life tracing function of the scrapped wheel set is achieved; the automatic wheel sorting system is provided with an intelligent AGV, a three-dimensional goods shelf, an intelligent control system and the like, can finish the functions of carrying, storing and the like of the scrapped wheel pair according to regions, is classified and disposed, and changes waste into valuable.

In addition, the utility model greatly improves the disposal and automatic storage efficiency of the scrapped wheel set, and after detection, qualified finished products are screened out from the scrapped wheel set, so that the scrapped wheel set is more fully utilized in resource value, is classified for disposal, changes waste into valuable, and is suitable for popularization and application. Meanwhile, an information tracing technology is introduced, so that the whole life cycle of the scrapped wheel set is traced, and the risk that the unqualified wheel set returns to the railway is thoroughly solved.

Drawings

In order to more clearly illustrate the detailed description of the utility model or the technical solutions in the prior art, the drawings that are needed in the detailed description of the utility model or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.

FIG. 1 is a diagram of a rejected truck wheel pair intelligent bin arrangement of the present invention;

FIG. 2 is a view of a scrapped truck wheel pair pick-up platform of the present invention;

FIG. 3 is a diagram of an intelligent stereoscopic warehouse of the present invention;

FIG. 4 is a schematic view of a stopper of the present invention;

FIG. 5 is a diagram of the intelligent AGV fork truck of the present invention.

In the figure, 1, an intelligent disassembly production line; 2. a rotating disk device; 3. a bogie dismantling device; 4. truck wheel pair detection equipment; 5. a wheel set pick-up platform; 6. laser coding equipment; 7. an intelligent AGV fork truck; 8. An AGV fork truck aisle; 9. a three-dimensional goods shelf; 91. a first support; 92. a second support; 93. placing the plate; 94. A limiting block; 10. a wheel-set rail; 11. supporting the goods taking platform; 12. a limiting structure; 13. a truck axle; 14. a truck wheel pair; 15. a rectangular groove; 16. and a V-shaped groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It should be noted that all directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.

In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

The utility model will now be further described with reference to the accompanying drawings.

Example 1: three-dimensional storage device for railway scrapped wagon wheel pair

As shown in fig. 1, embodiment 1 of the present invention is a three-dimensional storage device for a railway discarded wagon wheel pair, and includes a first structural unit (bogie transfer and disassembly device), a second structural unit (intelligent detection and coding device), and a third structural unit (intelligent storage device);

the first structural unit comprises an intelligent disassembling production line 1, a rotary disc device 2 and a bogie disassembling device 3;

the second structural unit comprises a truck wheel pair detection device 4, a wheel pair goods taking platform 5 and a laser coding device 6;

the third structural unit comprises an intelligent AGV forklift 7, an AGV forklift channel 8, a three-dimensional goods shelf 9 and an intelligent control system 17.

The method comprises the following steps of automatic transferring and disassembling of a scrapped truck bogie, intelligent detection of wheel sets, code printing of the wheel sets, AGV carrying, intelligent three-dimensional warehousing of the wheel sets and the like.

Be provided with gyration disc equipment 2 on the production line 1 is disassembled to intelligence for transport the bogie.

Be provided with on the three-dimensional storage device of intelligence bogie and disassemble equipment 3, freight car wheel pair and detect 4 for disassemble scrapped freight car bogie, detect the wheel pair after disassembling, equipment such as intelligent ultrasonic inspection is adopted to the detection means, is used for surveying wheel pair surface and inside damage, and compares in railway transportation standard, thereby judges whether the wheel pair satisfies the circuit and continues the operation requirement. The wheel set meeting the requirements can be returned to the line for use, and the wheel set not meeting the requirements can be subjected to deep processing, remanufacturing and other means to develop a new product meeting the market use requirements.

Wheel pair that sets up on the three-dimensional storage device of intelligence gets goods platform 5, laser coding equipment 6, wheel pair detection back for the interim access platform of wheel pair makes things convenient for AGV to get goods from the automation on the wheel pair gets goods platform.

As shown in fig. 2, the wheel set goods taking platform 5 comprises a goods taking platform support 11, a wheel set track 10 and a limiting structure 12, the upper end of the goods taking platform support 11 is provided with the wheel set track 10, the limiting structures 12 are provided in two and are respectively arranged on two sides of the goods taking platform support 11. Wheel set track 10 is provided with on the wheel set platform of getting goods 5, and the slope is 2 degrees, is provided with limit structure 12 at the track other end, and the wheel set hoists to the platform of getting goods, can slowly roll limit structure 12 department, and AGV can directly get goods. Be provided with laser coding equipment 6 simultaneously, through coding pursuit technique, bind wheel pair detection data and wheel pair, realize the accurate letter sorting of wheel pair, changing waste into valuables satisfies the requirement of recycling.

As shown in fig. 3 and 4, the three-dimensional storage rack 9 arranged on the three-dimensional storage device can realize intelligent storage of scrapped truck wheel pairs 14, truck wheel shafts 13 and the like, can realize multilayer stacking of commodities, automatic storage and taking, and improves the space utilization rate, rectangular grooves 15 are arranged on the three-dimensional storage rack 9 for supporting the truck wheel pairs, the wheel shafts and the like, and qualified areas and unqualified areas are arranged in the three-dimensional storage rack area and are respectively used for storing the truck wheel pairs meeting the line requirements and the truck wheel pairs not meeting the requirements, so that the truck wheel pairs can be recycled conveniently.

The stereoscopic shelf 9 comprises a plurality of first pillars 91 and a plurality of second pillars 92, the number of the first pillars 91 is equal to the number of the second pillars 92, a plurality of placing plates 93 are supported and mounted by the two first pillars 91 and the two second pillars 92, two sides of each placing plate 93 are respectively provided with a limiting block 94, and a placing groove (i.e. a rectangular groove 15) is formed in the middle of each limiting block 94.

As shown in fig. 5, an intelligent AGV forklift 6 and an AGV forklift channel 8 are arranged, the AGV receives an instruction of an intelligent control system, the wheel set is automatically taken and stored in a three-dimensional shelf 9, and a V-shaped groove 16 is arranged on the intelligent AGV forklift 7, so that the wheel set and the wheel shaft can be transported.

The three-dimensional storage device is provided with an intelligent control system 17 for information construction, flexible production management of the three-dimensional shelf and life cycle management such as traceability of the information of the scrapped wheel set are realized.

The using method comprises the following steps:

the method comprises the steps of firstly completing the transfer and disassembly of a scrapped truck bogie through a first structural unit, completing the detection, code printing information input and the like of a scrapped truck wheel pair through a second structural unit, completing the intelligent three-dimensional storage of the scrapped truck wheel pair through a third structural unit, storing the qualified wheel pair to a qualified area, storing the unqualified wheel pair to an unqualified area, returning the qualified wheel pair to a line for continuous use, further performing deep processing and remanufacturing on the unqualified wheel pair, developing a new product meeting market requirements, fully excavating the recycling value of the scrapped wheel pair, and changing waste into valuables.

The utility model relates to a railway discarded truck wheel pair storage process method and an intelligent three-dimensional storage device thereof, which greatly improve the disposal and automatic storage efficiency of the discarded wheel pair, and screen out qualified finished products from the discarded wheel pair after detection, so that the discarded wheel pair resource value is more fully utilized, classified and disposed, changed into valuables and suitable for popularization and application. Meanwhile, an information tracing technology is introduced, so that the whole life cycle of the scrapped wheel set is traced, and the risk that the unqualified wheel set returns to the railway is thoroughly solved.

The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the utility model has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.

Claims

1. The utility model provides a railway is scraped freight train wheel and is to three-dimensional storage device which characterized in that: comprises a third structural unit; the third structural unit comprises an intelligent AGV forklift, an AGV forklift channel and a three-dimensional goods shelf; intelligence AGV fork truck sets up on the AGV fork truck passageway, three-dimensional goods shelves include a plurality of first pillars and a plurality of second pillar, the quantity of first pillar with the quantity of second pillar equals, supports a plurality of boards of placing of installation through two first pillars and two second pillars, the both sides of placing the board set up the stopper respectively, the standing groove is seted up at the stopper middle part.

2. The stereoscopic warehousing device for railway scrapped truck wheel pairs according to claim 1, wherein: the device also comprises a first structural unit, wherein the first structural unit comprises a disassembling production line, a rotary disc device and a bogie disassembling device; one end of the disassembling production line is provided with the rotary disc equipment, and the rotary disc equipment is used for conveying the bogie disassembled on the disassembling production line to the bogie disassembling equipment.

3. The stereoscopic warehousing device for railway scrapped truck wheel pairs according to claim 2, wherein: the device also comprises a second structure unit, wherein the second structure unit comprises truck wheel pair detection equipment, a wheel pair goods taking platform and laser coding equipment; the truck wheel pair detection equipment is arranged on one side of the bogie disassembling equipment and used for detecting the truck wheel pairs disassembled by the bogie disassembling equipment, and the laser coding equipment is arranged on one side of the wheel pair goods taking platform.

4. The stereoscopic warehousing device for railway scrapped truck wheel pairs according to claim 3, wherein: the wheel set goods taking platform comprises a goods taking platform support, a wheel set track and a limiting structure, wherein the upper end of the goods taking platform support is provided with the wheel set track, and the limiting structure is provided with two sides which are respectively arranged on the goods taking platform support.

5. The stereoscopic warehousing device for railway scrapped truck wheel pairs according to claim 2, wherein: be provided with V type groove on the intelligence AGV fork truck.

6. The stereoscopic storage device for the railway scraped wagon wheel pair as claimed in claim 4, wherein: the slope of the wheel pair track is 2 degrees, and one end of the wheel pair track is provided with the limiting structure.