CN101269347A - 一步成型米粉机的剪切式物料粉末制备方法 - Google Patents

一步成型米粉机的剪切式物料粉末制备方法 Download PDF

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CN101269347A
CN101269347A CNA2008100307457A CN200810030745A CN101269347A CN 101269347 A CN101269347 A CN 101269347A CN A2008100307457 A CNA2008100307457 A CN A2008100307457A CN 200810030745 A CN200810030745 A CN 200810030745A CN 101269347 A CN101269347 A CN 101269347A
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CN100534624C (zh
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程红梅
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LOUDI LEKAIKOU INDUSTRIAL Co Ltd
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Abstract

一步成型米粉机的剪切式物料粉末制备方法,系在一步成型米粉机的螺旋型送料轴与出料轴之间固装圆环状剪切板,剪切板两个端面上分别有均匀分布的沟槽,沟槽边缘为锋利的刀口,送料轴端面上有与剪切板前端面相对应的具有锋利刀口的沟槽,套在出料轴上的研磨轮端面上有与剪切板后端面相对应的具有锋利刀口的沟槽,物料经送料轴与剪切板之间的粗剪切面初剪后,通过剪切板内孔与出料轴轴颈之间的空隙进入剪切板与研磨轮之间的细剪切面,经细剪而形成粉末。本发明的特点是降低了一步成型米粉机关键零件的加工难度,使相互接触的零件不易磨损,进一步提高米粉加工质量和延长整机使用寿命,能将含纤维类物料剪切成粉末,实现米粉产品多样化。

Description

一步成型米粉机的剪切式物料粉末制备方法
技术领域
一种食品加工机械中应用的粉末加工方法,尤其是用于一步成型米粉机的粉末加工方法。
背景技术
现有的一步成型米粉机采用的粉末加工方法是碾磨法,即螺旋型送料轴与出料轴之间固装有碾磨板,碾磨板两个端面上有凸齿,送料轴端面上有与碾磨板前端面相对应的凸齿,套在出料轴上的碾磨轮端面上有与碾磨板后端面相对应的凸齿。碾磨板的两个凸齿面分别与送料轴、碾磨轮的凸齿面相互配合构成两个磨粉面。浸泡后的大米由送料轴送到磨粉面时,被凸齿碾磨成粉末,完成粉末制备过程。之后,大米粉末被磨擦热加热到熟化程度并且产生粘性,再由出料轴挤至模孔成形。
采用碾磨法物备物料粉末存在下列缺陷:
1、在碾磨板、送料轴、碾磨轮端面上切削加工凸齿的工艺困难,且精度不易保证,加工效率低,很难实现碾磨板、送料轴、碾磨轮的批量生产,增加了米粉机的制作成本。
2、磨粉面是凸齿与凸齿的点、线接触,相互碰撞,磨损量大,容易造成磨粉面间隙不均匀,影响米粉的加工质量。
3、只能碾磨大米等非纤维类物料,不能碾磨玉米、蔬菜等含纤维类物料,因而不能实现米粉品种多样化。
发明内容
本发明的目的是提供一种一步成型米粉机的剪切式物料粉末制备方法,做到简化机内零件加工工艺,减少零件间的磨损,且能加工含纤维物料。
技术方案是在一步成型米粉机的螺旋型送料轴与出料轴之间固装圆环状剪切板,剪切板两个端面上分别有均匀分布的沟槽,沟槽边缘为锋利的刀口,送料轴端面上有与剪切板前端面相对应的具有锋利刀口的沟槽,套在出料轴上的研磨轮端面上有与剪切板后端面相对应的具有锋利刀口的沟槽,物料经送料轴与剪切板之间的粗剪切面初剪后,通过剪切板内孔与出料轴轴颈之间的空隙进入剪切板与研磨轮之间的细剪切面,经细剪而形成粉末。
与已有技术相比,本发明有下列特点:
1、本发明改变了需要切削加工凸齿的工艺,只需要在剪切板、送料轴、研磨轮等关键零件端面上用普通铣床铣出多条均匀分布的沟槽即可,因此加工难度大幅度下降,几个关键零件可以实现批量生产,从而降低了一步成型米粉机的制作成本。
2、由于剪切面上两个零件之间为面接触,接触面比凸齿之间的点、线接触大得多,因此相互接触的零件不易磨损,剪切面间隙均匀,进一步提高了米粉的加工质量和延长整机的使用寿命。
3、由于采用剪切的方法切碎物料,能将含纤维类物料剪切成粉末,因此能使米粉产品多样化,例如已生产含蔬菜的米粉和含玉米的米粉。
附图说明
图1是装有剪切板的一步成型米粉机主视剖面图
图2是剪切板主视图
图3是剪切板左视图
图4是剪切板右视图
具体实施方式
如图所示,一步成型米粉机的螺旋型送料轴1与出料轴2之间固装有圆环状剪切板3,剪切板3前端面31上有8条均匀分布的沟槽30,后端面32上有16条均匀分布的沟槽30,沟槽30边缘为锋利的刀口,送料轴1端面上有8条与剪切板3前端面31相对应的具有锋利刀口的沟槽,套在出料轴2上的研磨轮4端面上有16条与剪切板3后端面32相对应的具有锋利刀口的沟槽。物料首先经送料轴1与剪切板3前端面31之间的粗剪切面粗剪,然后经剪切板3后端面32与研磨轮4之间的细剪切面细剪成粉未。
在图2、3、4中,33是将剪切板3固装在进料套5上的定位卡槽。

Claims (1)

1、一种一步成型米粉机的剪切式物料粉末制备方法,其特征在于一步成型米粉机的螺旋型送料轴与出料轴之间固装有圆环状剪切板,剪切板两个端面上分别有均匀分布的沟槽,沟槽边缘为锋利的刀口,送料轴端面上有与剪切板前端面相对应的具有锋利刀口的沟槽,套在出料轴上的研磨轮端面上有与剪切板后端面相对应的具有锋利刀口的沟槽,物料经送料轴与剪切板之间的粗剪切面初剪后,通过剪切板内孔与出料轴轴颈之间的空隙进入剪切板与研磨轮之间的细剪切面,经细剪而形成粉未。
CNB2008100307457A 2008-02-29 2008-02-29 一步成型米粉机的剪切式物料粉末制备方法 Expired - Fee Related CN100534624C (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102389083A (zh) * 2011-11-08 2012-03-28 娄底市乐开口实业有限公司 一种具有压差自平衡功能的悬浮式米粉加工装置
CN102499345A (zh) * 2011-11-08 2012-06-20 娄底市乐开口实业有限公司 一种具有多重剪切、混合功能的一步成型米粉机

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102389083A (zh) * 2011-11-08 2012-03-28 娄底市乐开口实业有限公司 一种具有压差自平衡功能的悬浮式米粉加工装置
CN102499345A (zh) * 2011-11-08 2012-06-20 娄底市乐开口实业有限公司 一种具有多重剪切、混合功能的一步成型米粉机

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