CN101240653B - Process for producing artificial stone moulding for decoration of building and metal mould therefor - Google Patents

Process for producing artificial stone moulding for decoration of building and metal mould therefor Download PDF

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Publication number
CN101240653B
CN101240653B CN2008100062943A CN200810006294A CN101240653B CN 101240653 B CN101240653 B CN 101240653B CN 2008100062943 A CN2008100062943 A CN 2008100062943A CN 200810006294 A CN200810006294 A CN 200810006294A CN 101240653 B CN101240653 B CN 101240653B
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China
Prior art keywords
metal die
die body
increased pressure
pressure board
artificial stone
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CN2008100062943A
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Chinese (zh)
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CN101240653A (en
Inventor
李亨斗
赵丙夏
姜英焕
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Korea MOLDING KK
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RYULIM CONSTRUCTION MAT L CO L
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Priority claimed from KR1020070064051A external-priority patent/KR100880662B1/en
Application filed by RYULIM CONSTRUCTION MAT L CO L filed Critical RYULIM CONSTRUCTION MAT L CO L
Publication of CN101240653A publication Critical patent/CN101240653A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0081Embedding aggregates to obtain particular properties
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00Other details of constructional parts for finishing work on buildings
    • E04F19/02Borders; Finishing strips, e.g. beadings; Light coves
    • E04F19/04Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00Other details of constructional parts for finishing work on buildings
    • E04F19/02Borders; Finishing strips, e.g. beadings; Light coves
    • E04F19/04Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings
    • E04F2019/0404Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings characterised by the material
    • E04F2019/0418Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings characterised by the material of stone or stone like material, e.g. ceramics, concrete; of glass

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
  • Finishing Walls (AREA)

Abstract

The present invention provides an artificial stone molding for building decoration, a manufacture method and a metal mould for manufacturing the molding. The molding includes a decorative material, being a barrel shape which one side is opening, inner is hollow, and made of artificial stone; a lightweight infilled material, filling in the inner of the decorative material and forming an integrity with it, and forming foaming shape; and a strength member, mounted on the partial inner surface of the decorative material upper side between the decorative material and the lightweight infilled material, so as to keep its strength when fixing the molding on the wall, and preventing the damage of the decorative material. The manufacturing method of the artificial stone molding for building decoration comprises the steps of: injecting the artificial stone mortar between the metal mould and the lightweight filler, enabling the lightweight filler and the artificial stone to form integrity under the condition that the lightweight filler is spaced by a predetermined distance in a cavity of the metal mould. The metal mould of the invention includes a metal mould body, a press plate and a bonding device. The artificial stone molding for building decoration has decorative effect and durability, capable of keeping beauty.

Description

Decorating building is with the manufacture method of artificial stone moulding and the metal die of use thereof
Technical field
The present invention relates to a kind of decorating building with artificial stone moulding and manufacture method thereof, relate in particular to that a kind of inside is filled with light material, facing is carried out with man-made stone in the outside, thereby the decorating building that can give graceful decorative effect is with artificial stone moulding and manufacture method thereof.
Usually, if the inner and outer wall of buildings such as apartment, high buildings and large mansions, dwelling house only is the plane, then overall aesthetic is flat, therefore the layer of the ceiling of column base and door pillar, inwall, outer wall with layer between etc. various informative molding is set decorates the technology of inner and outer wall and be widely used.
In recent years, along with the architectural culture of Korea S Occidentalizes gradually, the decorative constructure inner and outer wall has become a kind of trend to use molding to come garishly.
Typical molding has in above-mentioned molding: be arranged on and be used for cornice (cornice) of filling space on the corner between wall and the ceiling, be arranged on edging (trim) around wall, ceiling and the building of building etc.
Existing moulding material mainly contains timber, lime, synthetic resin etc., and some molding also uses marble, iron material, FRP etc.
But with the molding that timber and lime are made, its intensity is low, and moist easily, poor durability.Synthetic resin molding then To Be Protected from Heat Keep away from sun has the problem of crooked easily or distortion in summer.
And, with the molding that marble or iron material, FRP etc. make, be difficult to produce in batches, and have only the professional and technical personnel to install, so the operating expenses height; And the material cost of marble or iron material is also relatively more expensive, should not promote the use of.
In addition, with regard to the marble molding, because its preponderance,, but also there is the problem of dull coloring so it is difficult that operation is set.
In addition, with the molding that urethane (urethane) or FRP etc. make,, make with the inner hollow shape for reducing its weight and saving material.Yet,, ring and cause noise so rainwater drips to can produce when top because its inside is empty.
Summary of the invention
The present invention does in view of the above problems, and an one purpose is to provide a kind of inner filling with light material, outside granolithic finish, thereby has the beautiful decorative effect and the artificial stone moulding of decorating building of durability.
In addition, another object of the present invention is to provide the manufacture method of a kind of decorating building with artificial stone moulding, the preset distance of being separated by in the die cavity of metal die is provided with under the state of light material, the man-made stone slurry is flow between metal die and the light material, light material and man-made stone are become one, thereby make artificial stone moulding.By said method, the present invention can produce the described stone moulding that makes children simply in batches.
Decorating building involved in the present invention comprises with artificial stone moulding: finish material, and it constitutes the tubbiness of an opening, inner hollow, and is formed by man-made stone; Lightweight filler, it is filled in the inside of described finish material and forms one with it, and constitutes foam-like.
On the part inner surface of the finish material upside between described finish material and the lightweight filler, reinforcement can also be set,, and prevent that finish material is impaired so that keep its intensity when molding is fixed on wall.
In addition, the top or the lower edge of described finish material back also are formed with Type is protruding to be buckled.
In addition, decorating building of the present invention comprises the steps: to prepare metal die with artificial stone moulding manufacture method, and described metal die comprises: the metal die body, it is the casing shape of an opening, and the inner die cavity that is used for moulding man-made stone molding that is formed with; Increased pressure board, it is tabular and is assembled in the one side of described metal die body openings, and its area is less than the section area of metal die body openings portion; Coupling apparatus, it is used for the increased pressure board assembling and is fixed on the metal die body, comes off to prevent described increased pressure board.Filled and process shape lightweight filler in the die cavity of described metal die body.Cover with described increased pressure board above the die cavity of described metal die body.With described coupling apparatus assembling and fixing described increased pressure board, come off from the metal die body to prevent it.Inject the man-made stone slurry in the die cavity between described lightweight filler and metal die body.Treat to remove coupling apparatus and increased pressure board after described man-made stone slurry solidifies.From the die cavity of described metal die body, take out solid lightweight filler, outside by the integrally formed man-made stone molding of granolithic finish material.
Described manufacture method also comprises: in the step of described injection man-made stone slurry, described metal die body is applied vibration.
Another object of the present invention provides a kind of metal die of decorating building with artificial stone moulding that be used to make, and it comprises:
The metal die body, it is the casing shape of an opening, and the inner die cavity that is used for moulding man-made stone molding that is formed with;
Increased pressure board, it is tabular and is assembled in the one side of described metal die body openings, and its area is less than the section area of metal die body openings portion;
Coupling apparatus, it is used for the increased pressure board assembling and is fixed on the metal die body, comes off to prevent described increased pressure board.
According to metal die of the present invention, described coupling apparatus can comprise: a plurality of first fastening devicess, and it is arranged on the opposed facing position of described metal die body side, and is formed with first combined hole; A plurality of second fastening devicess, its be arranged on described increased pressure board above, and be formed with second combined hole; Connecting rod, its perforation are inserted in second combined hole that forms on second fastening devices of first combined hole that forms on first fastening devices of described metal die body and described increased pressure board.
According to metal die of the present invention, selectively, described coupling apparatus comprises: a plurality of set bolts, and its protrusion is arranged on the upper end-face edge of described metal die body; Fixed head, described set bolt inserts the both side ends of fixed head and is supported, and the upper surface of the bottom surface of fixed head and increased pressure board contacts; Hold-down nut inserts at described set bolt under the state of fixed head and is screwed together in set bolt, with the fixing position of fixed head.
According to metal die of the present invention, selectively, described coupling apparatus comprises: fixed part, and it is with the stepped both sides of the edge that are formed on described increased pressure board, and extends to the edge of metal die body; Protruding button, its protrusion are formed on the described fixed part; And, locking device, it is arranged on the side of metal die body, buckles by hanging over the protruding of fixed part, and increased pressure board is fixedly supported on the metal die body its pulling downwards.
According to metal die of the present invention, selectively, described coupling apparatus comprises: fixed part, and it is with the stepped both sides of the edge that are formed on described increased pressure board, and extends to the edge of metal die body; The locking hinge, it is arranged on the described fixed part; Door bolt, it is arranged on the side of metal die body, and combines with the locking hinge of fixed part.
In addition, metal die of the present invention further comprises: the side forms plate, and it is arranged in the both sides of described metal die body length direction, and is used for vertically forming the side of finish material; Elastomeric element, it is arranged between the inner surface of described side formation plate and metal die body, and to the lightweight filler direction described side formation plate is exerted pressure.
The present invention also provides another kind of and has been used to make the metal die of decorating building with artificial stone moulding, comprising: framework; The metal die body, it is supported by described framework, and is the casing shape of upper end open, and the inner die cavity that is used for moulding man-made stone molding that is formed with; Increased pressure board, it is tabular and is arranged on the upper end of described metal die body openings, and be used to locate the position of the lightweight filler of putting into described metal die body interior, and be formed with the combined hole that is used for its assembling is fixed on the described framework on the both side ends of length direction; Set bolt, it connects the combined hole of described increased pressure board, and described increased pressure board one is fixed on the described framework so that it obtains support; Counter-bending parts, it is along its length across the upper end that is fixed on described increased pressure board, and by processing, is bending on width.
Another kind of metal die according to the present invention, it further comprises: the side forms plate, and it is used for vertically forming in the both sides of described metal die body length direction the side of man-made stone molding; Pressure-producing part, it is arranged on the framework, and the described side formation of pressurization support plate, with the state that keeps described side formation plate and metal die body side to be close to.
In addition, in described another kind of metal die, what form plate in described side is provided with the seal member that is made of elastomeric material on the one side of metal die body.
In addition, in described another kind of metal die, the space that rectangular shape can also further be set in the bottom surface of described increased pressure board forms parts.
The artificial stone moulding of decorating building of the present invention and since its inside by the foam-like lightweight filler fill, the outside is formed with the granolithic finish material, thereby can provide beautiful appearance, and also can not produce the decorating building molding of noise when bumping against with rainwater.
In addition, the artificial stone moulding of decorating building of the present invention, because its inside filled by lightweight filler, so overall weight is light, is easy to construction, so consider it also is favourable from constructor's tired degree aspect.
The artificial stone moulding of decorating building of the present invention because it is integrally formed with reinforcement, so can be realized stable support, and be finished installation by reinforcement being suspended on the molded fixture that is arranged at metope, reaches the purpose of simple construction.
In addition, decorating building of the present invention is with the manufacture method of artificial stone moulding, can be easy to make inside and be filled with the man-made stone molding that lightweight filler, outside are formed by the granolithic finish material.
Decorating building of the present invention, not only can make the aggregate exposing surface of man-made stone slurry, but also can make the integral thickness of finish material even by applying vibration with the manufacture method of artificial stone moulding.
Description of drawings
Fig. 1 is the isometric front view of expression decorating building of the present invention with first embodiment of artificial stone moulding.
Fig. 2 is the sectional view of expression decorating building of the present invention with first embodiment of artificial stone moulding.
Fig. 3 is the sectional view of expression decorating building of the present invention with second embodiment of artificial stone moulding.
Fig. 4 is the rear isometric view of expression decorating building of the present invention with artificial stone moulding the 3rd embodiment.
Fig. 5 is the sectional view of expression decorating building of the present invention with the 3rd embodiment of artificial stone moulding.
Fig. 6 is the sectional view of expression decorating building of the present invention with the 4th embodiment of artificial stone moulding.
Fig. 7 is the sectional view of expression state when decorating building of the present invention is arranged on wall with artificial stone moulding the 3rd embodiment.
Fig. 8 is the sectional view of expression state when decorating building of the present invention is arranged on wall with artificial stone moulding second embodiment.
Fig. 9 is the partial sectional view of expression state when decorating building of the present invention is arranged on wall with artificial stone moulding the 4th embodiment.
Figure 10 is the process flow chart of decorating building of the present invention with an embodiment of artificial stone moulding manufacture method.
Figure 11 be expression decorating building of the present invention with among the embodiment of artificial stone moulding manufacture method on the metal die body the fixing stereogram of state when increased pressure board and connecting rod.
Figure 12 is the stereogram of expression decorating building of the present invention with the decomposing state of each parts among the embodiment of artificial stone moulding manufacture method.
Figure 13 is an expression decorating building of the present invention with the width sectional view of state when integrally formed finish material and lightweight filler among the embodiment of artificial stone moulding manufacture method.
Figure 14 is that expression is used to make the stereogram of decorating building of the present invention with first embodiment of the metal die body of artificial stone moulding.
Figure 15 is that expression is used to make the stereogram of decorating building of the present invention with first embodiment of the metal die increased pressure board of artificial stone moulding.
Figure 16 is that expression is used to make the assembling stereogram of decorating building of the present invention with second embodiment of the metal die of artificial stone moulding.
Figure 17 is that expression is used to make the assembling stereogram of decorating building of the present invention with the 3rd embodiment of the metal die of artificial stone moulding.
Figure 18 is that expression is used to make the assembling stereogram of decorating building of the present invention with the 4th embodiment of the metal die of artificial stone moulding.
Figure 19 is that expression is used to make the exploded perspective view of decorating building of the present invention with the 5th embodiment of the metal die of artificial stone moulding.
Figure 20 is that expression is used to make the length direction assembling view of decorating building of the present invention with the 5th embodiment of the metal die of artificial stone moulding.
Figure 21 is that expression is used to make the stereogram of decorating building of the present invention with the 6th embodiment of the metal die of artificial stone moulding.
Figure 22 is that expression is used to make the exploded perspective view of decorating building of the present invention with the 6th embodiment of the metal die of artificial stone moulding.
Figure 23 is that expression is used to make the width assembling view of decorating building of the present invention with the 6th embodiment of the metal die of artificial stone moulding.
Figure 24 is the exploded perspective view that expression is used to make state when on the 6th embodiment middle frame of decorating building of the present invention with the metal die of artificial stone moulding set bolt being set.
Figure 25 is that expression is used to make the exploded perspective view of decorating building of the present invention with the 7th embodiment of the metal die of artificial stone moulding.
Figure 26 is that expression is used to make the length direction assembling view of decorating building of the present invention with the 7th embodiment of the metal die of artificial stone moulding.
Figure 27 is that expression is used to make the exploded perspective view of decorating building of the present invention with the 8th embodiment of the metal die of artificial stone moulding.
Figure 28 is that expression is used to make the width assembling view of decorating building of the present invention with the 8th embodiment of the metal die of artificial stone moulding.
The specific embodiment
Below, present invention will be described in detail with reference to the accompanying decorating building is with the preferred embodiment of artificial stone moulding and manufacture method thereof.
At first, decorating building of the present invention comprises with first embodiment of artificial stone moulding as shown in Figures 1 and 2: finish material 10, and it is the tubbiness of an opening, inner hollow, and is formed by man-made stone; Lightweight filler 20, it is filled in the inside of described finish material 10 and forms one with it, and forms foam-like.
Described finish material 10 uses the man-made stone sizing material formings, and described man-made stone slurry then makes by water being added to evenly stirred by back in the raw material of 40% to 90% aggregate, 10% to 60% cement mixing preparation.
Wherein, the raw material of man-made stone slurry can also mix the aggregate of use 40% to 80%, 10% to 40% cement, 10% to 50% sand.
Described aggregate uses crushed stone aggregate or silica (silica), the natural stone of being made by pulverizing such as handstones etc.
In the raw material of described man-made stone slurry, can also add as required based on 1% (weight) of whole raw materials to additives such as the colorant of 30% (weight), water reducing agent, high-strength complex mixture.
Become the part at angle to be preferably formed as described finish material 10 outsides and be circular curved surface, thereby reduce, and the constructor can not come to harm because of the part that becomes the angle yet because of damage and destruction that external impact caused.
Described lightweight filler 20 uses foam-like synthetic resin such as polystyrene foam plastics or polyurethane foam plastics to form.
Wherein, using lightweight filler 20 to fill finish material 10 inside is in order to reduce overall weight, simultaneously the noises such as sympathetic response that cause because of external impact such as raindrop when reducing finish material 10 inner hollow.
Described finish material 10 can constitute the wide-open shape in back as shown in Figure 2, also can constitute as shown in Figure 3 top in the back and (or) lower edge form "
Figure 2008100062943_1
" shape of type lug boss 12.
As shown in Figure 3, also can form rainwater blocking-up groove 14 in described finish material 10 bottom surfaces, flow to wall to prevent rainwater etc.Described rainwater blocking-up groove 14 forms on described finish material 10 length directions.
In order to prevent that intensity from descending, the part that is formed with described rainwater blocking-up groove 14 in the described finish material 10 can constitute the thickness of thickness greater than other parts.
As Fig. 4 and shown in Figure 5, on the part inner surface of described finish material 10 upsides between described finish material 10 and the lightweight filler 20, reinforcement 30 can be set again,, and prevent that finish material 10 is impaired so that keep its intensity when being fixed on the metope to molding.
The width of described reinforcement 30 is preferably in 1/4 to 3/4 scope of edge, finish material 10 back width above finish material 10 and sets, and can keep full intensity and have preventing impaired effect in this scope.
Wherein, if the width of reinforcement 30 is too small, just do not keep the effect of abundant intensity; And width is excessive, then compares with the effect that keeps intensity, because material consumption is too big, so economical inadequately.
As shown in Figure 6, described reinforcement 30 forms the shape corresponding to edge, finish material 10 back, with the state setting of being close to finish material 10 inner faces and with its formation one.
Described reinforcement 30 can use by the sheet material of formations such as metal sheets such as stainless steel, wire lath (backing plate), fiber-reinforced resin or glass fiber or backing plate etc.
Below, the state when illustrating that with reference to Fig. 7 to Fig. 9 the decorating building of the present invention with said structure is installed on the metope with artificial stone moulding.
At first, crab-bolt 4 is installed on the molding installation site of metope 2, and molded fixture 50,60 is installed on this crab-bolt 4.Wherein, crab-bolt 4 can also can be inserted in metope by the embedded mode setting when forming metope after forming metope.
Described molded fixture 50,60 can be assembled fixing by use nut 5 modes on crab-bolt 4.
Wherein, the molded fixture 50 that is installed in top is at inner lightweight filler 20 direction upper support finish material 10 or reinforcements 30, and the molded fixture 60 that is installed in the bottom is the bottom surface of support finish material 10 then.
Preferably, remove in described lightweight filler 20 and will insert the part of molded fixture 50, insert space 23 to form, this is convenient to construction operation.
As mentioned above, when decorating building of the present invention is installed with artificial stone moulding, if use molded fixture 50 to be close to and to support the lug boss 12 or the reinforcement 30 of finish material 10, just can keep the bottom of finish material 10 and lightweight filler 20 being close to the state that is provided with of metope 2 by the support force of molded fixture 50.
In addition, utilize molded fixture 60 to support the bottom of finish material 10, just can reach stable support effect.
Finish material 10 bottom surface portions by described molded fixture 60 supports also can support by erect other finish materials 6 that are provided with in the bottom surface.
As shown in Figure 7, the thickness of finish material 10 bottom surface portions that supported by other finish materials 6 and molded fixture 60 is more preferably greater than the thickness of other parts, to keep full intensity.
In addition, as shown in Figure 8, can in finish material 10, insert by embedded mode and be provided for and described molded fixture 60 and 6 combinations of other finish materials, thereby guarantee the bonded block 40 of support force.
Preferably, in the upper surface of described finish material 10, can use silicon 8 or waterproof cement etc. to carry out encapsulation process, enter inside to prevent moisture with the marginal portion that described metope 2 joins.
In addition, shown in Figure 10 to 13, decorating building of the present invention comprises the steps: to prepare metal die ontology 80 with an embodiment of artificial stone moulding manufacture method, and it is formed with and molding profile (finish material 10 profiles) corresponding die cavity 82 (S10); The lightweight filler 20 (S20) of filled and process shape in the die cavity 82 of described metal die body 80; Use increased pressure board 90 to cover the die cavity 82 (S30) of described metal die body 80; Between metal die body 80 and increased pressure board 90, be provided for supporting the connecting rod 98 of described increased pressure board 90, position change (S40) be set with what prevent described increased pressure board 90; Inject man-made stone slurry 11 (S50) in the die cavity between described lightweight filler 20 and metal die body 80; Treat that man-made stone slurry 11 removes connecting rod 98 and increased pressure board 90 (S60) after solidifying; From the die cavity 82 of described metal die body 80, take out solid lightweight filler 20, outside by the integrally formed man-made stone molding (S70) of granolithic finish material 10.
Described lightweight filler 20 is made by other manufacturing process (S22), its manufacture method is as follows: thickness and shape according to finish material 10 are set its global shape and size, and be formed with according to these shape and size and inject the polystyrene that contains blowing agent (foaming agent) or polyurethane etc. in the metal die of die cavity, make foamed described lightweight filler 20 by foaming then.
Described man-made stone slurry 11 is made by the other S52 of manufacturing process, evenly stirs after promptly adding entry in the raw material by 40% to 90% aggregate, 10% to 60% cement mixing preparation and makes.
Wherein, the raw material of described man-made stone slurry 11 also can mix the aggregate of use 40% to 80%, 10% to 40% cement, 10 to 50% sand.
Described aggregate uses crushed stone aggregate or silica (silica), the natural stone of being made through pulverizing by handstone etc. etc.
In the raw material of described man-made stone slurry 11, also can add additives such as colorant based on whole raw materials 1% (weight) to 30% (weight), water reducing agent, high-strength complex mixture as required.
At the operation S50 that injects described man-made stone slurry 11, metal die body 80 is applied vibration, make the man-made stone slurry 11 that is injected be evenly dispersed in the every nook and cranny of the die cavity 82 of metal die body 80, and make the aggregate exposing surface that is comprised in the man-made stone slurry 11, provide the outward appearance of create an aesthetic feeling with this.
As mentioned above, metal die body 80 is applied vibration, can make man-made stone slurry 11 between die cavity 82 inner surfaces that are filled in lightweight filler 20 and metal die body 80 reach the effect of the thickness that keeps certain on the whole.
And to shown in Figure 13, described metal die body 80 and increased pressure board 90, connecting rod 98 are configured for making first embodiment of decorating building of the present invention with the metal die of artificial stone moulding as Figure 11.
As shown in figure 14, described metal die body 80 is the casing shape of an opening, and its inside is formed with the die cavity 82 that is used for moulding man-made stone molding.
The die cavity 82 of described metal die body 80 is shaped as and the corresponding shape of the profile of man-made stone molding.
The position that the side of described metal die body 80 is faced mutually is provided with a plurality of first fastening devicess 84, is formed with first combined hole 85 that inserts for described connecting rod 98 on described first fastening devices 84.
Described first fastening devices 84 can be arranged on the both sides of length direction of metal die body 80, also can be arranged on the both sides of width.
Described increased pressure board 90 is tabular, and it is installed in the upper end of described metal die body 80 openings, and its area is less than the cross sectional area of metal die body 80 peristomes.For example, described increased pressure board 90 constitute with the described die cavity that is inserted in metal die body 80 82 in the upper end cross section of lightweight filler 20 corresponding tabular.
The size of described increased pressure board 90 is set at, and the lateral edge that makes described increased pressure board 90 is provided with inwards with the thickness size of the finish material 10 upper end inner surface from the opening of described metal die body 80.
As shown in figure 15, be provided with a plurality of second fastening devicess 94 above the described increased pressure board 90, be formed with second combined hole 95 that passes for described connecting rod 98 on described second fastening devices 94.
Described second fastening devices 94 respectively be arranged on described metal die body 80 on first fastening devices 84 corresponding, and with corresponding described first fastening devices 84 configuration point-blank.
Wherein, after inserting connecting rod 98 on second fastening devices 94 of first fastening devices 84 of metal die body 80 and increased pressure board 90, if the one side of lightweight filler 20 is close to the bottom surface of increased pressure board 90, just set the position that is provided with of the position of first combined hole 85 on first fastening devices 84 and second fastening devices 94 and second combined hole 95 and first fastening devices 84 and second fastening devices 94, so that the spacing of die cavity 82 inner surfaces of the another side of lightweight filler 20 and metal die body 80 is corresponding with the thickness of finish material 10.
Coupling apparatus is made of first fastening devices 84 of connecting rod 98, metal die body 80, second fastening devices 94 of increased pressure board 90 in the present embodiment.
In addition, when setting the thickness of described increased pressure board 90, preferably to consider to form the volume that the man-made stone slurry 11 of finish material 10 shrinks in process of setting.
Wherein, in the space between the die cavity 82 that man-made stone slurry 11 is injected into lightweight filler 20 and metal die body 80, just flow into die cavity 82 bottom surfaces of metal die body 80 and described space is filled gradually along with man-made stone slurry 11, described lightweight filler 20 rises to the bottom surface that its upper surface is close to described increased pressure board 90, and described man-made stone slurry 11 is filled in the space between die cavity 82 sides of the side of lightweight filler 20 and metal die body 80 fully.
If the height of the man-made stone slurry 11 that is filled as mentioned above picture as shown in Figure 13, exceed the side of lightweight filler 20, and be filled in the space 89 between die cavity 82 inner surfaces of the side of described increased pressure board 90 and metal die body 80, thereby when keeping same plane, promptly stop to inject man-made stone slurry 11 with the upper surface of increased pressure board 90.
As mentioned above, keep under the state of equal height, make stone slurry 11 through descendant after a while and solidify gradually and shrink at man-made stone slurry 11 upper face with increased pressure board 90.If set the thickness of increased pressure board 90 by the contraction size of man-made stone slurry 11, after then man-made stone slurry 11 shrinks fully, as shown in Figure 2, granolithic finish material 10 and the lightweight filler 20 that is close to increased pressure board 90 bottom surfaces will be positioned on the same plane.
In addition, extremely shown in Figure 6 as Fig. 4, if reinforcement 30 insertions are arranged between lightweight filler 20 and the finish material 10, just utilize cementing agent or primary screw, bolt etc. reinforcement 30 to be fixed under the state on the lightweight filler 20, carrying out moulding after reinforcement 30 being inserted in the die cavity 82 of metal die body 80.
In addition, as shown in figure 16, be used for making second embodiment of decorating building of the present invention with the metal die of artificial stone moulding, coupling apparatus is made of a plurality of set bolts 86, fixed head 96 and hold-down nut 87.Wherein, described set bolt 86 protrudes and is arranged on the upper end-face edge of metal die body 80, described set bolt 86 runs through the both side ends of described fixed head 96, and supports described fixed head 96, and the bottom surface of described fixed head 96 contacts with the upper end of described increased pressure board 90; Described hold-down nut 87 is screwed together on the set bolt 86, thereby runs through under the state of described fixed head 96 the fixedly position of fixed head 96 at set bolt 86.
Among second embodiment as the metal die of the present invention of above-mentioned structure, when 20 pairs of increased pressure boards 90 of lightweight filler apply buoyancy, because described fixed head 96 firmly is attached on the metal die body 80 by set bolt 86 and hold-down nut 87, therefore can suppress the phenomenon that increased pressure board 90 exceeds metal die body 80.
For the assembling position that makes described increased pressure board 90 keeps certain, can protrude formation lug boss (not shown) in the bottom side of described fixed head 96, the two sides of described lug boss and increased pressure board 90 join.
In addition, as shown in figure 17, be used for making three embodiment of decorating building of the present invention with the metal die of artificial stone moulding, coupling apparatus is made of fixed part 91, protruding button 92, locking device 88.91 both sides of the edge with increased pressure board 90 of described fixed part extend to the edge of metal die body 80 with stairstepping and form; Described protruding button 92 protrudes and is formed on the described fixed part 91; Described locking device 88 is arranged on the side of metal die body 80, and it hangs on the protruding button 92 of described fixed part 91, and by spurring described fixed part 91 downwards, increased pressure board 90 is fixedly supported on the metal die body 80.
Usually, described locking device 88 can be used the one touch type structure that is used for the mode of raising in bag or the rigid packet etc. etc. more, therefore omits its detailed description at this.
In above-mentioned, owing to need be in the height identical to the upper surface of increased pressure board 90 with the edge upper surface of metal die body 80, therefore the fixed part 91 that is prolonged by described increased pressure board 90 is formed stairstepping and exceed the setting of increased pressure board 90 plate bodies, can effectively suppress the rising of the increased pressure board 90 that the buoyancy by lightweight filler 20 causes.
In addition, be used for making four embodiment of decorating building of the present invention with the metal die of artificial stone moulding, as shown in figure 18, coupling apparatus is made of fixed part 91, locking hinge 93, door bolt 83.Described fixed part 91, its both sides of the edge with increased pressure board 90 extend to the edge of metal die body 80 with stairstepping and form; Described locking hinge 93, it is arranged on the described fixed part 91; Described door bolt 83, it is arranged on the side of metal die body 80, and combines with the locking hinge 93 of described fixed part 91.
Usually, described locking hinge 93 and door bolt 83 can be implemented by the structure that is used for door or chest etc. more, omit its detailed description at this.
In above-mentioned, owing to need be in the height identical to the upper surface of increased pressure board 90 with the edge upper surface of metal die body 80, therefore the fixed part 91 that is prolonged by described increased pressure board 90 is formed stairstepping and exceed the setting of increased pressure board 90 plate bodies, can effectively suppress the rising of the increased pressure board 90 that the buoyancy by lightweight filler 20 causes.
In addition, be used to make decorating building of the present invention with the 5th embodiment of the metal die of artificial stone moulding then as Figure 19 and shown in Figure 20, on the basis of described first embodiment to the, four embodiment, the side further is set on two inboards of the length direction of described metal die body 80 forms plate 72, with the side of vertical formation finish material 10; And between the inner surface of described side formation plate 72 and metal die body 80, elastomeric element 73 is set further, so that being formed plate 72, the side applies towards the pressure of lightweight filler 20 directions.
Usually, when utilizing metal die to make article, need all set the pattern draft that is used for the demoulding in each side, and for decorating building of the present invention for artificial stone moulding, if the side at length direction has pattern draft, when then being provided with continuously in the longitudinal direction, the slit can occur between the side of adjacent man-made stone molding, may make outward appearance refined inadequately thus.
As mentioned above, form plate 72 and elastomeric element 73 if the side is set by said structure, even do not set pattern draft, and form the side of finish material 10 with vertical plane, also can after removing elastomeric element 73 and side formation plate 72, carry out the demoulding, so finish material 10 can be easy to take out from metal die body 80.
Though not shown, on described metal die body 80, protruding button or protrusion etc. can also be set, preset distance (corresponding to the spacing of finish material 10 thickness that forms) so that described side formation plate 72 and lightweight filler 20 are separated by.
Described elastomeric element 73 can use helical spring, also can use the Elastic Block that is formed by rubber or soft synthetic resin etc.
In above-mentioned, the side forms the side that plate 72 can only be arranged on lightweight filler 20, also can be arranged on the both sides of lightweight filler 20.
In addition,, be used to make decorating building of the present invention and comprise: framework 110 to shown in Figure 26 as Figure 21 with the 6th embodiment of the metal die of artificial stone moulding; Metal die body 80; Increased pressure board 90; Set bolt 86, its be used for described increased pressure board 90 as an overall fixed on described framework 110 and make it to support; Counter-bending parts 100, it is across being fixed on above the described increased pressure board 90.
As shown in figure 21, described framework 110 by a plurality of supports 112 of the preset distance setting of being separated by, the link 114 that is used to interconnect and fixed described a plurality of support 112 constitutes.
Except that said structure, described framework 110 also can be set to fully to support the weight of described metal die body 80, increased pressure board 90, counter-bending parts 100 etc., and can guarantee the structure of the various ways of enough working spaces.
Described framework 110 has can support described metal die body 80 securely, thereby prevents described metal die body 80 deformed configurations.
As Figure 21 and shown in Figure 22, also can be provided with above the described metal die body 80 along its length direction across described framework 110, thereby make described metal die body 80 obtain the support portion of supporting 81.
In addition, described metal die body 80 constitutes, and when described metal die body 80 was arranged in the described framework 110, its height was corresponding with the height of the link 114 of described framework 110 upsides.
Though not shown, can protrude a plurality of lug bosses of formation in the bottom surface of described increased pressure board 90, thereby its lug boss is inserted in the lightweight filler 20, so as to keeping and fix the position of described lightweight filler 20.
In addition, the both side ends at the length direction of described increased pressure board 90 is formed with combined hole 102.
To shown in Figure 23, on described increased pressure board 90, be set with counter-bending parts 100 as Figure 21.
On described increased pressure board 90, described counter-bending parts 100 along its length direction across setting, and best stronger " V " word shape of stress of the paired moment of bending machining.
Described counter-bending parts 100 can be in the central authorities of described increased pressure board 90 with the straight line setting, also can be with the diagonal setting.
Though not shown, described counter-bending parts 100 best bending machining become its cross sectional shape to be polygonal as triangle, quadrangle or half hexagon etc., semicircle, half elliptic etc., thereby strengthen the stress to moment.For example, along with the man-made stone slurry is filled into the die cavity 82 of metal die body 80 and the buoyancy that produces, described lightweight filler 20 applies the up moment of flexure on top by this buoyancy to the central portion of described increased pressure board 90.At this moment, the above-mentioned shape of described counter-bending parts can be tackled moment of flexure effectively and prevent increased pressure board 90 distortion.In above-mentioned, the both ends of increased pressure board 90 bolt 86 that is fixed is fastened on the framework 110, and therefore when the buoyancy of lightweight filler 20, buoyancy concentrates on the central portion of increased pressure board 90 and increased pressure board 90 is applied moment of flexure.
That is, when the buoyancy of lightweight filler 20 is done the time spent to described increased pressure board 90, the phenomenon that described counter-bending parts 100 can prevent that the described increased pressure board that caused by moment of flexure 90 is crooked or heave.
Described counter-bending parts 100 can be fixed on the described increased pressure board 90 with mode one such as welding.
Described set bolt 86 is used for described increased pressure board 90 one are fixedly supported on described framework 110.
In addition, can also adopt following structure, promptly on described increased pressure board 90 and counter-bending parts 100, form a plurality of patchholes 104, and pass described patchhole 104, alignment pin 106 is hammered in the lightweight filler 20 of being filled in the die cavity 82 of described metal die body 80, fix the position of lightweight filler 20 with this.
The tip of alignment pin 106 is preferably relatively more sharp-pointed, so that insert or extract from it to lightweight filler 20.
In addition, as shown in figure 24, also described set bolt 86 can be arranged on the framework 110, and connect the combined hole 102 that forms on the described increased pressure board 90, and screw togather hold-down nut 87 above increased pressure board 90, for the set bolt 86 that protrudes.
In addition, extremely shown in Figure 26 as Figure 25, be used for making seven embodiment of decorating building of the present invention with the metal die of artificial stone moulding, the side that is provided for forming the vertical side (side of finish material 10) of man-made stone molding on described metal die body 80 length direction both sides forms plate 72.
Form in the plate 72 in described side, on the one side of metal die body 80, the seal member 74 that is made of elastomeric material can be set, with this and metal die body 80 side fluid-tight engagement, flow into the phenomenon that metal die body 80 and side form slit between the plate 72 thereby effectively prevent to be injected into man-made stone slurries in the die cavity 82.
In addition, support described side formation plate 72 by pressure-producing part 76 pressurizations that are arranged on the described framework 110, thereby keep and the tight state of contact in described metal die body 80 sides.
Described pressure-producing part 76 is arranged on the described framework 110 movably, and can fix the position of being moved.For example, described pressure-producing part 76 uses bolt, and nut 118 is installed on the described framework 110, and described pressure-producing part 76 and nut 118 are screwed togather.
As mentioned above, described pressure-producing part 76 is screwed in the nut 118 on the described framework 110, and makes described side form plate 72 to be adjacent to or to leave to the side of metal die body 80 by tightening or unscrewing operation.
If use described side to form plate 72 and pressure-producing part 76, do not pull out the side of touching gradient and forming finish material 10 with vertical plane even do not form, also can after removing pressure-producing part 76 and removing side formation plate 72, carry out the demoulding, so the man-made stone molding takes out from metal die body 80 easily.
In above-mentioned, the side forms the side that plate 72 can only be arranged on described metal die body 80, also can be arranged on the both sides of described metal die body 80.
In addition, as Figure 27 and shown in Figure 28, be used for making eight embodiment of decorating building of the present invention with the metal die of artificial stone moulding, the space that rectangular shape further is set in the bottom surface of described increased pressure board 90 forms parts 120.
To shown in Figure 9, described space formation parts 120 are used to form and are useful on the space 23 that molded fixture 50 is set as Fig. 7.
In addition, as shown in Figure 3, if use described space to form parts 120, with "
Figure 2008100062943_2
" when the type shape forms lug boss 12, can make lug boss 12 length keep certain.
As shown in Figure 3, the length of lug boss 12 determines according to the position of lightweight filler 20, and along with the man-made stone slurry is injected in the die cavity 82, it is mobile to some extent that lightweight filler 20 is subjected to buoyancy effect, even use alignment pin 106 to fix, small moving also can take place in lightweight filler 20, therefore is difficult to the length of lug boss 12 is kept certain.
But, as mentioned above,, the space forms parts 120 on the bottom surface of increased pressure board 90 if being set, then form the length that parts 120 are determined lug boss 12 by increased pressure board 90 and the space that is fixed on the precalculated position.Owing to can form lug boss 12 all the time, thereby can improve the quality of products with predetermined length.
If the length of lug boss 12 is inhomogeneous, when product of the present invention then is installed on building, can't keeps the installation site exactly, thereby the inconsistent problem of overall appearance may occur.
As mentioned above, when the space being set forming parts 120, be preferably in the process of described lightweight filler 20 and form the space 23 that forms parts 120 shapes corresponding to the space.
As mentioned above, if form space 23 at lightweight filler 20, then in installation exercise, can omit a part of removing lightweight filler 20 and form the process in space 23, and can prevent to constitute the synthetic resin foam fragment pollution operation field of lightweight filler 20.
In addition, in lightweight filler 20, form space 23, and under the space forms parts 120 and state that described space 23 combines, install, then can more effectively suppress the mobile of lightweight filler 20.
In above-mentioned; the preferred embodiment of decorating building of the present invention with artificial stone moulding and manufacture method thereof has been described; but the present invention is not limited thereto, can implement the present invention in a variety of forms under the condition that does not break away from spirit of the present invention, and this also belongs within protection scope of the present invention certainly.

Claims (12)

1. a decorating building is characterized in that with the manufacture method of artificial stone moulding, comprises the steps:
Prepare metal die, described metal die comprises: the metal die body, and it is the casing shape of an opening, and the inner die cavity that is used for moulding man-made stone molding that is formed with; Increased pressure board, it is tabular and is assembled in the one side of described metal die body openings, and its area is less than the section area of metal die body openings portion; Coupling apparatus, it is used for the increased pressure board assembling and is fixed on the metal die body, comes off to prevent described increased pressure board;
The lightweight filler of filled and process shape in the die cavity of described metal die body;
Cover the die cavity of described metal die body with described increased pressure board;
With described coupling apparatus assembling and fixing described increased pressure board, come off from the metal die body to prevent increased pressure board;
Inject the man-made stone slurry in the die cavity between described lightweight filler and metal die body;
Treat to remove coupling apparatus and increased pressure board after described man-made stone slurry solidifies;
From the die cavity of described metal die body, take out solid lightweight filler, outside by the integrally formed man-made stone molding of granolithic finish material.
2. decorating building according to claim 1 is characterized in that with the manufacture method of artificial stone moulding:
In the step of described injection man-made stone slurry, described metal die body is applied vibration.
3. one kind is used to make the metal die of decorating building with artificial stone moulding, it is characterized in that, comprising:
The metal die body, it is the casing shape of an opening, and the inner die cavity that is used for moulding man-made stone molding that is formed with;
Increased pressure board, it is tabular and is assembled in the one side of described metal die body openings, and its area is less than the section area of metal die body openings portion;
Coupling apparatus, it is used for the increased pressure board assembling and is fixed on the metal die body, comes off to prevent described increased pressure board.
4. according to claim 3ly be used to make the metal die of decorating building, it is characterized in that described coupling apparatus comprises with artificial stone moulding:
A plurality of first fastening devicess, it is arranged on the opposed facing position of described metal die body side, and is formed with first combined hole;
A plurality of second fastening devicess, its be arranged on described increased pressure board above, and be formed with second combined hole;
Connecting rod, its perforation are inserted in second combined hole that forms on second fastening devices of first combined hole that forms on first fastening devices of described metal die body and described increased pressure board.
5. according to claim 3ly be used to make the metal die of decorating building, it is characterized in that described coupling apparatus comprises with artificial stone moulding:
A plurality of set bolts, its protrusion is arranged on the upper end-face edge of described metal die body;
Fixed head, described set bolt inserts the both side ends of fixed head and is supported, and the upper surface of the bottom surface of fixed head and increased pressure board contacts;
Hold-down nut inserts at described set bolt under the state of fixed head and is screwed together in set bolt, with the fixing position of fixed head.
6. according to claim 3ly be used to make the metal die of decorating building, it is characterized in that described coupling apparatus comprises with artificial stone moulding:
Fixed part, it is with the stepped both sides of the edge that are formed on described increased pressure board, and extends to the edge of metal die body;
Protruding button, its protrusion are formed on the described fixed part; And,
Locking device, it is arranged on the side of metal die body, buckles by hanging over the protruding of fixed part, and increased pressure board is fixedly supported on the metal die body its pulling downwards.
7. according to claim 3ly be used to make the metal die of decorating building, it is characterized in that described coupling apparatus comprises with artificial stone moulding:
Fixed part, it is with the stepped both sides of the edge that are formed on described increased pressure board, and extends to the edge of metal die body;
The locking hinge, it is arranged on the described fixed part;
Door bolt, it is arranged on the side of metal die body, and combines with the locking hinge of fixed part.
8. according to any one describedly is used to make the metal die of decorating building with artificial stone moulding in the claim 3 to 7, it is characterized in that, further comprise:
The side forms plate, and it is arranged in the both sides of described metal die body length direction, and is used for vertically forming the side of finish material;
Elastomeric element, it is arranged between the inner surface of described side formation plate and metal die body, and to the lightweight filler direction described side formation plate is exerted pressure.
9. one kind is used to make the metal die of decorating building with artificial stone moulding, it is characterized in that, comprising:
Framework;
The metal die body, it is supported by described framework, and is the casing shape of upper end open, and the inner die cavity that is used for moulding man-made stone molding that is formed with;
Increased pressure board, it is tabular and is arranged on the upper end of described metal die body openings, and be used to locate the position of the lightweight filler of putting into described metal die body interior, and be formed with the combined hole that is used for its assembling is fixed on the described framework on the both side ends of length direction;
Set bolt, it connects the combined hole of described increased pressure board, and described increased pressure board one is fixed on the described framework so that it obtains support;
Counter-bending parts, it is along its length across the upper end that is fixed on described increased pressure board, and by processing, is bending on width.
10. according to claim 9ly be used to make the metal die of decorating building, it is characterized in that, further comprise with artificial stone moulding:
The side forms plate, and it is used for vertically forming in the both sides of described metal die body length direction the side of man-made stone molding;
Pressure-producing part, it is arranged on the framework, and the described side formation of pressurization support plate, with the state that keeps described side formation plate and metal die body side to be close to.
11. according to claim 10ly be used to make the metal die of decorating building, it is characterized in that with artificial stone moulding:
What form plate in described side is provided with the seal member that is made of elastomeric material on the one side of metal die body.
12. according to claim 9ly be used to make the metal die of decorating building, it is characterized in that with artificial stone moulding:
The space that rectangular shape further is set in the bottom surface of described increased pressure board forms parts.
CN2008100062943A 2007-02-09 2008-02-05 Process for producing artificial stone moulding for decoration of building and metal mould therefor Expired - Fee Related CN101240653B (en)

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KR1020070064051A KR100880662B1 (en) 2007-06-28 2007-06-28 Mold for Manufacturing Artificial Stone Moulding
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KR101056354B1 (en) * 2010-06-11 2011-08-11 그린바이오 주식회사 Molding assembly for building decoration
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