KR100465048B1 - Manufacturing Method for foamed plastic tile - Google Patents

Manufacturing Method for foamed plastic tile Download PDF

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Publication number
KR100465048B1
KR100465048B1 KR10-2001-0063095A KR20010063095A KR100465048B1 KR 100465048 B1 KR100465048 B1 KR 100465048B1 KR 20010063095 A KR20010063095 A KR 20010063095A KR 100465048 B1 KR100465048 B1 KR 100465048B1
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KR
South Korea
Prior art keywords
tile
foamed plastic
polyester resin
plastic tile
curing
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KR10-2001-0063095A
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Korean (ko)
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KR20010099506A (en
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강대봉
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(주)한남개발
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Priority to KR10-2001-0063095A priority Critical patent/KR100465048B1/en
Publication of KR20010099506A publication Critical patent/KR20010099506A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/04—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/3442—Mixing, kneading or conveying the foamable material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
    • B29K2105/0032—Pigments, colouring agents or opacifiyng agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2503/00—Use of resin-bonded materials as filler
    • B29K2503/04—Inorganic materials
    • B29K2503/08—Mineral aggregates, e.g. sand, clay or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/10—Building elements, e.g. bricks, blocks, tiles, panels, posts, beams
    • B29L2031/104—Tiles

Landscapes

  • Finishing Walls (AREA)

Abstract

본 발명은 내부에 독립 기포가 공기로 채워져 있어 방수, 방열, 흡음이 뛰어나고 내약성이 강하여 산/알카리에도 부식이 되지 않아 색상에 변색이 없으며 가볍고 강도가 강한 발포 플라스틱 타일 제조방법에 관한 것으로서,The present invention relates to a method of manufacturing a foam plastic tile having a strong independent foam is filled with air, there is no waterproofing, heat dissipation, sound absorption and strong tolerability, not corrosive to acid / alkali, no color discoloration,

이러한 본 발명은, 혼합기에 소정의 불포화 폴리에스텔 수지, 충진제, 난연제, 물, 계면 활성제, 경화제를 넣고 소정 시간 동안 타일 재료를 혼합하고, 그 혼합한 타일 재료를 성형틀에 주입한 후, 적정 온도에서 소정시간 경화시키고, 경화가 이루어지면 상기 성형틀에서 타일을 이탈시키는 공정으로 발포 플라스틱 타일을 제조한다.In the present invention, a predetermined unsaturated polyester resin, a filler, a flame retardant, water, a surfactant, a curing agent is put into a mixer, the tile material is mixed for a predetermined time, and the mixed tile material is injected into a molding die, and then the appropriate temperature. After curing for a predetermined time, when the curing is made to manufacture a foamed plastic tile by the process of leaving the tile from the mold.

Description

발포 플라스틱 타일 제조방법{Manufacturing Method for foamed plastic tile}Manufacturing Method for foamed plastic tile

본 발명은 발포 플라스틱 타일에 관한 것으로, 좀 더 상세하게는 내부에 독립 기포가 공기로 채워져 있어 방수, 방열, 흡음이 뛰어나고 내약성이 강하여 산/알카리에도 부식이 되지 않아 색상에 변색이 없으며 가볍고 강도가 강한 발포 플라스틱 타일 제조방법에 관한 것이다.The present invention relates to a foamed plastic tile, and more specifically, an independent bubble is filled with air inside, so it is excellent in water resistance, heat dissipation, and sound absorption, and has good chemical resistance, so that it does not corrode acid / alkali, so there is no discoloration in color and light and strength. A method for producing a strong foamed plastic tile.

일반적으로, 내장재 및 외장재, 아파트 울타리 등에는 석재를 가공한 건축재를 주로 사용하였다.In general, building materials processed with stone was mainly used for interior materials, exterior materials, apartment fences and the like.

그러나 이러한 석재는 비용이 많이 들고, 석재 특성상 단열, 방수, 방음 효과가 적은 단점이 있다.However, these stones are expensive, and due to the characteristics of the stone has a disadvantage of less heat insulation, waterproof, sound insulation.

따라서 근래에는 방수 및 단열을 동시에 갖는 새로운 건축재로서, 발코니 및 외장재, 아파트 울타리, 골프장 울타리 등에 설치 가능한 발포 플라스틱 타일이 제안되고 있다.Therefore, recently, as a new building material having both waterproof and thermal insulation, foam plastic tiles that can be installed in balconies and exterior materials, apartment fences, golf course fences, and the like have been proposed.

이러한 발포 플라스틱 타일은, 경량성, 단열성, 난연성, 내약품성, 내후성, 내수성이 강해야하고, 표면은 매끄러워야하며, 외형은 일반 석재와 유사해야 한다.Such foamed plastic tiles should be lightweight, thermally insulating, flame retardant, chemically resistant, weather resistant, water resistant, smooth in surface, and similar in appearance to ordinary stone.

이에 본 발명은 외형은 일반 석재와 유사하고, 경량성, 단열성, 난연성, 내약품성, 내후성, 내수성이 강한 발포 플라스틱 타일에 관한 것으로서,Accordingly, the present invention is similar to the general stone, and relates to a foamed plastic tile having a light weight, heat insulation, flame retardancy, chemical resistance, weather resistance, water resistance,

본 발명의 목적은, 내부에 독립 기포가 공기로 채워져 있어 방수, 방열, 흡음이 뛰어나고 내약성이 강하여 산/알카리에도 부식이 되지 않아 색상에 변색이 없으며 가볍고 강도가 강한 발포 플라스틱 타일 제조방법을 제공하는 데 있다.An object of the present invention is to provide a method of manufacturing a foam plastic tile having a strong, waterproof, heat-resistant, sound-absorbing, excellent resistance to chemical resistance to the acid / alkali does not corrode the color, and light and strong strength filled with independent air bubbles inside There is.

상기와 같은 목적을 달성하기 위한 본 발명에 의한 "발포 플라스틱 타일의 제조방법"은,"Method for producing foam plastic tile" according to the present invention for achieving the above object,

혼합기에 소정의 불포화 폴리에스텔 수지, 충진제, 난연제, 물, 계면 활성제, 경화제를 넣고 소정 시간 동안 타일 재료를 혼합하는 단계와;Adding a predetermined unsaturated polyester resin, a filler, a flame retardant, water, a surfactant, a curing agent to the mixer and mixing the tile material for a predetermined time;

상기 혼합한 타일 재료를 성형틀에 주입하는 단계와;Injecting the mixed tile material into a mold;

상기 성형틀에 주입된 타일 재료를 적정 온도에서 소정시간 경화시키는 단계와;Curing the tile material injected into the mold at a predetermined temperature;

상기 경화후 성형틀에서 타일을 이탈시키는 단계를 포함하여 이루어짐을 특징으로 한다.It characterized in that it comprises a step of leaving the tile in the mold after the curing.

도 1은 본 발명에 의한 발포 플라스틱 타일의 설치 상태도이고,1 is an installation state diagram of the foamed plastic tile according to the present invention,

도 2는 본 발명에 의한 발포 플라스틱 타일의 제조방법을 보인 공정 순서도이고,2 is a process flowchart showing a method of manufacturing a foamed plastic tile according to the present invention;

도 3은 본 발명에 의한 발포 플라스틱 타일의 사시도이고,3 is a perspective view of a foamed plastic tile according to the present invention;

도 4a는 도3의 발포 플라스틱 타일의 평면도이고, 도 4b는 도3의 발포 플라스틱 타일의 저면도이고, 도 4c는 도 4a의 A-A'선 단면도이다.4A is a plan view of the foamed plastic tile of FIG. 3, FIG. 4B is a bottom view of the foamed plastic tile of FIG. 3, and FIG. 4C is a cross-sectional view taken along line AA ′ of FIG. 4A.

<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>

110 ..... 몸체110 ..... Body

120 ..... 전시면120 ..... Exhibition

130 ..... 접착면130 ..... Adhesive side

140 ..... 결합면140 .....

150 ..... 독립기포150 ..... Independent Bubble

이하 상기와 같은 기술적 사상에 따른 본 발명의 바람직한 실시예를 첨부한 도면에 의거 상세히 설명하면 다음과 같다.Hereinafter, described in detail with reference to the accompanying drawings, preferred embodiments of the present invention according to the technical spirit as described above.

도 1은 본 발명에 의한 발포 플라스틱 타일의 설치 상태도이다.1 is an installation state diagram of the foamed plastic tile according to the present invention.

도시된 바와 같이, 본 발명에 의한 발포 플라스틱 타일은 빌라 발코니, 외장재, 골프장 및 아파트 울타리 등에 설치되어, 마치 자연석처럼 보여진다.As shown, the foamed plastic tiles according to the present invention are installed in villa balconies, exterior materials, golf courses and apartment fences and the like, and look like natural stones.

또한, 재질이 플라스틱임에도 불구하고, 가볍고, 강도가 강하며, 방수, 방열, 흡음이 탁월하고, 내약성이 강하여 산, 알카리에도 부식이 되지 않으며, 특히 색상도 변색이 되지 않아 세척시에도 안전하다.In addition, despite the plastic material, it is light, strong strength, excellent waterproof, heat dissipation, sound absorption, strong resistance to acid, alkali does not corrode, especially color does not discolor, it is safe to wash.

도 2는 본 발명에 의한 발포 플라스틱 타일의 제조 방법을 보인 공정도이다.2 is a process chart showing a method of manufacturing a foamed plastic tile according to the present invention.

이에 도시된 바와 같이, 혼합기에 불포화 폴리에스텔 수지(20kg), 충진제, 난연제, 물, 계면 활성제, 경화제를 넣고 소정 시간 동안 타일 재료를 혼합하는 단계(S100)와; 상기 혼합한 타일 재료를 성형틀에 주입하는 단계(S200)와; 상기 성형틀에 주입된 타일 재료를 적정 온도에서 소정시간 경화시키는 단계(S300)와; 상기 경화후 성형틀에서 타일을 이탈시키는 단계(S400)로 이루어진다.As shown in this, a step of mixing the tile material for a predetermined time by putting an unsaturated polyester resin (20kg), a filler, a flame retardant, water, a surfactant, a curing agent in the mixer (S100); Injecting the mixed tile material into a mold (S200); Curing the tile material injected into the mold at a predetermined temperature (S300); After the curing is made of the step of leaving the tile in the mold (S400).

이와 같이 이루어지는 본 발명에 의한 발포 플라스틱 타일은, 먼저 단계 S100에서 혼합기에 불포화 폴리에스텔 수지 20kg, 특수 모래입자(코팅된 모래입자)인 충진제, 불연재료인 난연제, 유기성 안료인 색소, 물, 계면 활성제, 경화제를 소정 비율로 혼합한다. 여기서 혼합시간은 1분 ~ 3분 정도이다.The foamed plastic tile according to the present invention, which is made in this way, first, in step S100, 20 kg of unsaturated polyester resin in a mixer, a filler of special sand particles (coated sand particles), a flame retardant of nonflammable material, a pigment of organic pigment, water, a surfactant. And a curing agent are mixed at a predetermined ratio. The mixing time is about 1 minute to 3 minutes.

아울러 각 재료의 비율은 불포화 폴리에스텔 수지를 20kg으로 가정하였을 경우,In addition, when the ratio of each material is assumed to be 20 kg unsaturated polyester resin,

충진제 30 ~ 40%, 난연제 20 ~ 30%, 물 20 ~ 30%, 계면 활성제 10 ~ 20%, 경화제 0.01 ~ 0.05% 비율이 된다.30 to 40% of filler, 20 to 30% of flame retardant, 20 to 30% of water, 10 to 20% of surfactant, 0.01 to 0.05% of hardener.

또한 유기성 안료인 색소의 색상은 용도에 따라 다양하게 선택적으로 사용한다.In addition, the color of the pigment which is an organic pigment is selectively used in various ways depending on the application.

다음으로 소정시간 혼합한 재료를 단계 S200에서 성형틀에 자연 주입 방식으로 주입한다. 여기서 성형틀은 스츠로폰, 고무, 나무, FRP, 유리 등으로 제작한다.Next, the material mixed for a predetermined time is injected into the mold by natural injection method in step S200. Here, the molding die is made of scrophone, rubber, wood, FRP, glass, and the like.

이와 같이 성형틀을 고무, 나무, FRP, 유리 등으로 제작함으로써 여러 가지 형태의 자연석에 가까운 색채와 무늬 모양을 제작할 수 있게된다.In this way, by forming the mold in rubber, wood, FRP, glass, etc., it is possible to produce a color and pattern shape close to the natural stone of various forms.

다음으로 단계 S300에서 상온(20℃)에서 약 15분 ~ 30분 그대로 두어 경화를 시키고, 경화가 이루어지면 단계 S400에서 성형틀로부터 완성된 발포 플라스틱 타일을 이탈시킨다.Next, in step S300, at about room temperature (20 ° C.) for about 15 minutes to 30 minutes to cure, and when the curing is made to remove the completed foam plastic tile from the mold in step S400.

이러한 과정으로 완성된 발포 플라스틱 타일은, 가볍고(나무와 비중이 같음, 용도에 따라 무겁게도 할 수 있음) 강도가 강하며, 표면은 매끄럽고 속은 독립 기포가 공기로 채워져 있어(용도에 따라 표면이 제주 현무암 같이도 됨), 방수, 방열, 흡음이 뛰어나고, 내약성이 강하여 산, 알카리에도 부식이 되지 않아 색상에 변색이 없어 세척시에도 안전하다는 장점을 가진다. 또한, 자연석 타일과 비교해도 손색이 없고, 가격이 저렴하며, 시공시 시간 및 재료의 절감이 가능하다.The foamed plastic tile finished in this process is light (the same specific gravity as wood, can be heavy depending on the application), strong in strength, smooth on the surface, and filled with air bubbles filled with air bubbles (surface depending on the application). It can be like basalt), waterproof, heat-resistant, sound-absorbing, and strong tolerability, so it does not corrode acid and alkali. In addition, compared with natural stone tiles, there is no inferiority, the price is low, and construction time and material can be reduced.

도 3은 본 발명에 의한 발포 플라스틱 타일의 사시도이고, 도 4a는 도3의 발포 플라스틱 타일의 평면도이고, 도 4b는 도3의 발포 플라스틱 타일의 저면도이고, 도 4c는 도 4a의 A-A'선 단면도이다.Figure 3 is a perspective view of the foamed plastic tile according to the present invention, Figure 4a is a plan view of the foamed plastic tile of Figure 3, Figure 4b is a bottom view of the foamed plastic tile of Figure 3, Figure 4c A-A of Figure 4a It is a line cross section.

여기서 참조부호110은 발포 플라스틱 재료로 소정 두께에 일정한 면적을 형성하고, 내부는 독립 기포(150)에 공기가 채워져있는 몸체를 나타내며, 참조부호 120은 상기 몸체(110)의 일측면에 다양한 모양으로 석재와 같은 느낌을 주며 전시하는 전시면(120)을 나타낸다.Here, reference numeral 110 is a foamed plastic material to form a predetermined area at a predetermined thickness, and the inside represents a body filled with air in the independent bubble 150, reference numeral 120 in various shapes on one side of the body 110. It exhibits an exhibition surface 120 that exhibits a stone-like feel.

또한, 참조부호 130은 발포에 의해 복수개의 홈이 형성되어 접착제에 의해 접착시 접착 강도를 향상시키는 접착면을 나타내고, 참조부호 140은 다른 발포 플라스틱 타일과의 결합을 위한 결합면을 나타낸다.In addition, reference numeral 130 denotes an adhesive surface for forming a plurality of grooves by foaming to improve adhesive strength when bonded by an adhesive, and reference numeral 140 denotes a bonding surface for bonding with other foamed plastic tiles.

이와 같이 구성되는 본 발명에 의한 발포 플라스틱 타일(100)은, 주지한 도2와 같은 공정에 의해 제작된다.The foamed plastic tile 100 according to the present invention configured as described above is produced by a well-known process as shown in FIG.

또한, 사시도에서 보이는 바와 같이, 전시면(120)은 일반 석재와 거의 유사하게 보여지며, 몸체(110)의 내부에는 도 4c에 도시된 바와 같이, 독립 기포(150)가 공기로 채워져 있어, 방수, 방열, 흡음이 뛰어나다,In addition, as shown in a perspective view, the display surface 120 is seen almost similar to the normal stone, the interior of the body 110, as shown in Figure 4c, the independent bubble 150 is filled with air, waterproof Excellent in heat dissipation, sound absorption,

도3에 도시한 사각형 구조의 발포 플라스틱 타일은 일 실시예에 불과하며, 성형틀에 따라 다양한 모양의 발포 플라스틱 타일의 제작이 가능하다. 또한 제주도의 현무암과 같은 형상 및 색깔을 띄는 발포 플라스틱 타일의 제작도 가능하다.The foamed plastic tile of the rectangular structure shown in Figure 3 is only one embodiment, it is possible to manufacture a foamed plastic tile of various shapes according to the molding die. It is also possible to manufacture foamed plastic tiles with the same shape and color as the basalts of Jeju Island.

이상에서 상술한 본 발명에 의한 "발포 플라스틱 타일 제조방법"에 따르면, 가볍고(나무와 비중이 같음, 용도에 따라 무겁게도 할 수 있음) 강도가 강하며, 표면은 매끄럽고 속은 독립 기포가 공기로 채워져 있어(용도에 따라 표면이 제주 현무암같이도 됨), 방수, 방열, 흡음이 뛰어난 이점이 있다.According to the "method of manufacturing foam plastic tiles" according to the present invention as described above, it is light (the same specific gravity as wood, can be heavy depending on the application), the strength is strong, the surface is smooth, and the inside of the independent bubble is filled with air (The surface may look like basalt basin depending on the application), it has the advantage of excellent waterproof, heat dissipation and sound absorption.

또한, 내약성이 강하여 산, 알카리에도 부식이 되지 않아 색상에 변색이 없어 세척시에도 안전하다는 장점을 가진다.In addition, it has a strong chemical resistance and does not corrode acids and alkalis, so there is no discoloration in color.

또한, 자연석 타일과 비교해도 손색이 없고, 가격이 저렴하며, 시공시 시간 및 재료의 절감이 가능한 장점이 있다.In addition, compared with natural stone tiles, there is no inferiority, the price is low, and there is an advantage that the construction time and material can be reduced.

Claims (4)

플라스틱 타일 제조방법에 있어서,In the plastic tile manufacturing method, 혼합기에 불포화 폴리에스텔 수지와 그 불포화 폴리에스텔 수지 대비 광물질인 충진제를 30 ~ 40%, 상기 불포화 폴리에스텔 수지 대비 난연제를 20 ~ 30%, 상기 불포화 폴리에스텔 수지 대비 물을 20 ~ 30%, 상기 불포화 폴리에스텔 수지 대비 계면 활성제를 10 ~ 20%, 상기 불포화 폴리에스텔 수지 대비 경화제를 0.01 ~ 0.05%넣고 1분 ~ 3분동안 타일 재료를 혼합하는 제1단계와;30 to 40% mineral filler compared to unsaturated polyester resin and its unsaturated polyester resin in the mixer, 20 to 30% flame retardant compared to the unsaturated polyester resin, 20 to 30% water compared to the unsaturated polyester resin, the unsaturated A first step of mixing the tile material for 1 to 3 minutes and 10 to 20% of the surfactant compared to the polyester resin, 0.01 to 0.05% of the curing agent compared to the unsaturated polyester resin; 상기 혼합한 타일 재료를 스츠로폰, 고무, 나무, FRP, 유리중에서 택일된 성형틀에 몰딩 주입 방식으로 주입하는 제2단계와;A second step of injecting the mixed tile material into molding molds selected from among scrophone, rubber, wood, FRP, and glass by molding injection method; 상기 성형틀에 주입된 타일 재료를 상온(20℃)에서 15분 ~ 30분 그대로 두어 경화시킨 후 경화가 완료되면 상기 성형틀에서 타일을 이탈시키는 제3단계를 수행하여 발포 플라스틱 타일을 제조하는 것을 특징으로 하는 발포 플라스틱 타일 제조방법.After the curing of the tile material injected into the mold at room temperature (20 ℃) for 15 minutes to 30 minutes to harden and when the curing is completed by performing a third step of leaving the tile from the mold to manufacture a foamed plastic tile Method for producing a foamed plastic tile, characterized in that. 제1항에 있어서, 상기 제1단계의 재료 혼합시 용도에 따라 유기성 안료인 색소를 선택적으로 더 첨가하여 재료를 혼합하는 것을 특징으로 하는 발포 플라스틱 타일 제조방법.The method of claim 1, wherein the method of mixing the material of the first step according to the purpose of mixing the material of the foamed plastic tile, characterized in that by further adding a pigment as an organic pigment. 제1항에 있어서, 상기 광물질은, 코딩된 모래입자인 것을 특징으로 하는 발포 플라스틱 타일 제조방법.The method of claim 1, wherein the mineral material is coded sand particles. 삭제delete
KR10-2001-0063095A 2001-10-12 2001-10-12 Manufacturing Method for foamed plastic tile KR100465048B1 (en)

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KR101022046B1 (en) 2010-12-21 2011-03-16 주식회사 금성랜드 luminous protect cap for a stairway railing pillar

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US4689256A (en) * 1986-08-29 1987-08-25 Compo Industries, Inc. Flame retardant tufted carpet tile and method of preparing same
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Publication number Priority date Publication date Assignee Title
KR101022046B1 (en) 2010-12-21 2011-03-16 주식회사 금성랜드 luminous protect cap for a stairway railing pillar

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