CN101239431B - Diesel engine base, engine base frame automatically welding workstation - Google Patents
Diesel engine base, engine base frame automatically welding workstation Download PDFInfo
- Publication number
- CN101239431B CN101239431B CN200810019965XA CN200810019965A CN101239431B CN 101239431 B CN101239431 B CN 101239431B CN 200810019965X A CN200810019965X A CN 200810019965XA CN 200810019965 A CN200810019965 A CN 200810019965A CN 101239431 B CN101239431 B CN 101239431B
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- welding gun
- welding
- engine base
- transverse arm
- door frame
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Abstract
The invention discloses an exclusive automatic welding machine for a diesel engine base and a base frame thereof, comprising a gate frame mounted on guide rails by using a propel unit, welding guns moving on the beam are provided on the two sides of the gate frame beam rails, each welding gun comprises a transverse arm provided with moving rails, a transversely moving block moving along the transverse arm is disposed on the transverse arm, longitudinal guide rails are provided on the transversely moving block, a lifting arm is connected with the longitudinal rails with a lifting mode, the lower end of the lifting arm is connected to the triangularly supporting type welding gun connection frame, a swing unit driven by a servo motor is disposed at the lower portion of the triangularly supporting type welding gun connection frame, a laser welding joint tracing sensor for cooling the auto water cooling welding gun and controlling welding gun moving position by a mechanical controller is provided at the end of the swing unit. The invented machine is provided with a reasonable structure and good working performance.
Description
Technical field:
The present invention relates to a kind of welding system.
Background technology:
The domestic basic dependence on import of big-and-middle-sized marine diesel, only one or two type also belongs to the high fault rate product of high energy consumption, the support of this type of machine, progressively be improved to Welding Structure since 80～nineties of 20th century by the cast structure that does not meet environmental protection and energy-conservation theory, but prior art all adopts manual semi-automatic welding, because of it belongs to the heavy-gauge sheeting welding, the operator needs to be engaged in welding job for a long time at the weld of the high radiation of high temperature, and is comparatively unfavorable to the quality control of workers ' health and weldment.
Summary of the invention:
The object of the present invention is to provide a kind of rational in infrastructure, the diesel engine base of favorable working performance, engine base frame automatically welding workstation.
Technical solution of the present invention is:
A kind of diesel engine base, engine base frame automatically welding workstation, it is characterized in that: comprise door frame, door frame is loaded on the guide rail by walking mechanism, the two sides of door frame crossbeam is provided with the welding gun mechanism that moves on the track of crossbeam, each welding gun mechanism comprises the transverse arm that is provided with moving track, being provided with on the transverse arm can be along the laterally mobile horizontal movable block of transverse arm moving guide rail, laterally movable block is provided with longitudinal rail, a lifting arm is connected with described longitudinal rail is lifting up and down, the lifting arm lower end is connected with gusseted formula welding gun link, the wig-wag of gusseted formula welding gun link bottom dress driven by servomotor, the end of wig-wag connect the automatic water cooled welding torch of cooling and pass through the laser welded seam tracking transducer of industrial computer control system control welding gun shift position.
Welding gun mechanism is provided with the weld fumes treating apparatus.In lower end, the door frame outside, safe rubber block is set.
The present invention is rational in infrastructure, and favorable working performance adopts the rush-harvesting and rush-planting form, and two welding guns can be simultaneously also can be respectively weld two weld seams of the same one side of same workpiece, have improved the flexibility of system greatly; Adopt the double mode to weld, a station welding, another station workpiece loading and unloading, whole system moves to switch between two stations and welds, so in use can consider problems such as work piece hoisting, location, improve the welding efficiency of welding system greatly.Oscillation welding device can be provided with time of staying of frequency, amplitude and the left, center, right of swing by numeral by the control system touch-screen, effectively accurately realizes the swing welding.The weld joint tracking laser sensor can be realized the adjusting of Butt welding gun position automatically according to the variation of position while welding, make welding gun aim at weld seam all the time, can satisfy welding process requirement easily.After welding gun moves to the weld seam top, only need click the weld seam search button of control system, can make welding gun aim at weld seam, and can accurately locate the height of welding gun, effectively avoid artificial error rifle to weld seam.On the display screen of industrial computer, can show the real-time route curve and the theoretical path curve of the motion of current weld seam state and welding gun, and can store in order to calling.Lower end, the door frame outside is provided with safe rubber block, can prevent effectively that the staff from entering the injured situation generation of rail sections because of foot's mistake.
Description of drawings:
The invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is the configuration diagram of one embodiment of the invention.
Fig. 2 is the A-A view of Fig. 1.
Fig. 3 is the configuration diagram of door frame running gear.
Fig. 4 is the configuration diagram that welding gun moves governor motion.
Fig. 5 is the configuration diagram of torch swinging device.
The specific embodiment:
A kind of diesel engine base, engine base frame automatically welding workstation, comprise door frame 1, door frame 1 is loaded on the guide rail 3 by walking mechanism 2, the two sides of door frame crossbeam is provided with the welding gun mechanism 4 that moves on the track of crossbeam, 5, each welding gun mechanism comprises the transverse arm 6 that is provided with moving track, being provided with on the transverse arm 6 can be along the laterally mobile horizontal movable block 7 of transverse arm moving guide rail, laterally movable block 7 is provided with longitudinal rail, a lifting arm 8 is connected with described longitudinal rail is lifting up and down, lifting arm 8 lower ends are connected with gusseted formula welding gun link 9, the wig-wag 11 that gusseted formula welding gun link 9 bottoms dress servomotor 10 drives, the laser welded seam tracking transducer 13 that the end connection cooling automatic welding gun 12 of wig-wag 11 reaches by industrial computer control system control welding gun shift position.Welding gun mechanism last 12 is provided with weld fumes treating apparatus (form such as routine dust exhaust apparatus).In lower end, the door frame outside, safe rubber block 14 is set.
Claims (1)
1. diesel engine base, engine base frame automatically welding workstation, it is characterized in that: comprise door frame, door frame is loaded on the guide rail by walking mechanism, the two sides of door frame crossbeam is provided with the welding gun mechanism that moves on the track of crossbeam, each welding gun mechanism comprises the transverse arm that is provided with moving track, being provided with on the transverse arm can be along the laterally mobile horizontal movable block of transverse arm moving guide rail, laterally movable block is provided with longitudinal rail, a lifting arm is connected with described longitudinal rail is lifting up and down, the lifting arm lower end is connected with gusseted formula welding gun link, the wig-wag of gusseted formula welding gun link bottom dress driven by servomotor, the end of wig-wag connect the automatic water cooled welding torch of cooling and pass through the laser welded seam tracking transducer of industrial computer control system control welding gun shift position; Welding gun mechanism is provided with the weld fumes treating apparatus; In lower end, the door frame outside, safe rubber block is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810019965XA CN101239431B (en) | 2008-03-18 | 2008-03-18 | Diesel engine base, engine base frame automatically welding workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810019965XA CN101239431B (en) | 2008-03-18 | 2008-03-18 | Diesel engine base, engine base frame automatically welding workstation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101239431A CN101239431A (en) | 2008-08-13 |
| CN101239431B true CN101239431B (en) | 2010-06-23 |
Family
ID=39931414
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810019965XA Expired - Fee Related CN101239431B (en) | 2008-03-18 | 2008-03-18 | Diesel engine base, engine base frame automatically welding workstation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101239431B (en) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101982289B (en) * | 2010-10-27 | 2013-04-10 | 山东奥太电气有限公司 | Coal machine middle groove cantilever welding equipment |
| CN102009275B (en) * | 2010-11-03 | 2012-09-05 | 上海交通大学 | Automatic welding system for rack and base of marine diesel engine |
| CN102581429B (en) * | 2011-01-12 | 2014-12-10 | 中国国际海运集装箱(集团)股份有限公司 | Automatic plate welding device and automatic plate welding method |
| CN102527688B (en) * | 2012-03-02 | 2014-07-02 | 徐州华恒机器人系统有限公司 | Fume welding and dust removing system for robot welding work station |
| CN102652949B (en) * | 2012-05-02 | 2014-07-02 | 徐州华恒机器人系统有限公司 | Top straight dedusting cover for three-shaft portal frame robot welding workstation |
| CN102922183B (en) * | 2012-11-02 | 2014-11-19 | 无锡华联科技集团有限公司 | Beam lifting and swinging mechanism of bridge U-rib welding machine |
| CN104070311A (en) * | 2013-03-27 | 2014-10-01 | 南通中集顺达集装箱有限公司 | Automatic welder |
| CN104607836B (en) * | 2015-01-08 | 2017-01-04 | 中船重工鹏力（南京）智能装备系统有限公司 | Automatic welding device for vertical swinging of ship rib plate stringer |
| CN106141520A (en) * | 2016-08-01 | 2016-11-23 | 珠海东方重工有限公司 | Portable welding machine people and welding procedure thereof |
| CN107790932A (en) * | 2016-08-31 | 2018-03-13 | 上海岩灵自动化工程有限公司 | A kind of instrument panel framework robot welding system |
| CN107322136A (en) * | 2017-06-29 | 2017-11-07 | 沪东重机有限公司 | One side automatic soldering method for diesel engine base frame straight bead |
| CN109676313A (en) * | 2019-02-26 | 2019-04-26 | 溧阳市飞跃机电有限公司 | High-power offshore wind farm drives generator support welding tooling with straight |
| CN112743211B (en) * | 2019-10-29 | 2022-12-27 | 中船海洋动力部件有限公司 | Welding method and device for cross beam part and side plate assembly of diesel engine base |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN85201640U (en) * | 1985-05-17 | 1986-03-05 | 铁道部戚墅堰机车车辆工艺研究所 | Suction fume welding gun for gas shielded arc welding |
| CN1833805A (en) * | 2005-03-18 | 2006-09-20 | 中国国际海运集装箱(集团)股份有限公司 | Welding method of container inner side plate and appts thereof |
| CN2855615Y (en) * | 2004-10-09 | 2007-01-10 | 深圳市海川实业股份有限公司 | Mechanism used for operation of welding |
-
2008
- 2008-03-18 CN CN200810019965XA patent/CN101239431B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN85201640U (en) * | 1985-05-17 | 1986-03-05 | 铁道部戚墅堰机车车辆工艺研究所 | Suction fume welding gun for gas shielded arc welding |
| CN2855615Y (en) * | 2004-10-09 | 2007-01-10 | 深圳市海川实业股份有限公司 | Mechanism used for operation of welding |
| CN1833805A (en) * | 2005-03-18 | 2006-09-20 | 中国国际海运集装箱(集团)股份有限公司 | Welding method of container inner side plate and appts thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101239431A (en) | 2008-08-13 |
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| C06 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100623 Termination date: 20140318 |