CN106141520A - Portable welding machine people and welding procedure thereof - Google Patents
Portable welding machine people and welding procedure thereof Download PDFInfo
- Publication number
- CN106141520A CN106141520A CN201610617908.6A CN201610617908A CN106141520A CN 106141520 A CN106141520 A CN 106141520A CN 201610617908 A CN201610617908 A CN 201610617908A CN 106141520 A CN106141520 A CN 106141520A
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- welding
- welding gun
- workpiece
- machine people
- elevator crib
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The present invention discloses and provides a kind of rational in infrastructure, weld information that can automatically detect and obtain workpiece of simple in construction, and energy auto computing goes out Portable welding machine people and the welding procedure thereof of optimal welding range.Portable welding machine people in the present invention, it includes track base (1), main engine bed (2), elevator crib (3), retractable support mechanism and welding gun (4), described main engine bed (2) is fixedly installed on described track base (1), described elevator crib (3) is arranged on described main engine bed (2), described retractable support mechanism is arranged on described elevator crib (3), described welding gun (4) is arranged in described retractable support mechanism, the bottom of described track base (1) is provided with adsorber (11), described track base (1) is fixed on by described adsorber (11) and need to weld on workpiece.The present invention is applicable to steel plate structure work pieces process welding field.
Description
Technical field
The present invention relates to a kind of Portable welding machine people and welding procedure thereof.
Background technology
In the production and processing of welded-steel plate construction workpiece, it is the most all to use the large-scale welding equipment of manual control to work
Part welds, and on some specific welding position of workpiece, large-scale welding equipment inconvenience is welded, now will technology
Workpiece is welded by the hand-held small-sized welding equipment of member, so, increases time and the difficulty of welding processing, increases
Add the cost of whole welding processing.
Summary of the invention
The technical problem to be solved is to overcome the deficiencies in the prior art, it is provided that one is rational in infrastructure, structure is simple
Single weld information that can automatically detect and obtain workpiece, and the Portable welding of optimal welding range can be gone out by auto computing
Welding robot and welding procedure thereof.
The technical solution adopted in the present invention is: a kind of Portable welding machine people, it includes track base, main engine bed, liter
Fall cabinet, retractable support mechanism and welding gun, described main engine bed is fixedly installed on described track base, and described elevator crib is arranged
On described main engine bed, described retractable support mechanism is arranged on described elevator crib, and described welding gun is arranged on described flexible
On support mechanism, the bottom of described track base is provided with adsorber, and described track base is fixed on by described adsorber and needs Welder
On part.
Described elevator crib adaptation is set on described main engine bed, is provided with jacking cylinder, described top in described main engine bed
The outfan rising cylinder is connected with described elevator crib.
Horizontally disposed in described elevator crib have telescopic cylinder, and the outfan of described telescopic cylinder is flexible with described
Supporting mechanism is connected, and it is logical that the back of described elevator crib is provided with binding post, described jacking cylinder and described telescopic cylinder
The controller crossing described binding post and be arranged on its exterior is connected.
Described retractable support mechanism includes expansion link, right angle rack, gusseted platform and welding gun support, described expansion link
Being horizontally set on the inside of described elevator crib upper end, one end of described expansion link is connected with the outfan of described telescopic cylinder,
The other end extends the front end face of described elevator crib and is connected with the upper beam of described right angle rack, erecting of described right angle rack
Straight beam and the perpendicular lower section being placed in described expansion link of described expansion link, the front end face of the vertical beam of described right angle rack sets
Being equipped with sliding tray, the vertical plane adaptation of described gusseted platform is arranged in described sliding tray, and described welding gun support is hinged on institute
Stating on gusseted platform, described welding gun is fixedly installed on described gusseted platform.
Described welding gun support is hinged on described gusseted platform by the first parbuckle screw, the two of described gusseted platform
Individual side is also respectively provided with curved track, and the afterbody adaptation of described welding gun support is provided with two the second parbuckle screws, two institutes
Stating the second parbuckle screw adaptation respectively to be arranged in two described curved tracks, the front portion of described welding gun support is provided with welding gun pawl,
Described welding gun is fixedly installed on described welding gun pawl, and the rifle head end of described welding gun is provided with touch sensor, described sensing contact
Device is connected with described controller, and described welding gun is connected with outside welding wire conveying device and the source of welding current.
It is described that described track base includes that moving sliding base, retaining rail platform and adsorber, described moving sliding base adaptation are arranged on
On retaining rail platform, described adsorber is fixedly installed on the bottom surface of described retaining rail platform, and the bottom of described main engine bed is fixedly installed on
On described moving sliding base, described main engine bed is internally provided with the motor being connected with described controller, described motor
Outfan be connected with described moving sliding base.
Described adsorber is electric magnet.
A kind of welding procedure realized by above-mentioned Portable welding machine people, it comprises the following steps:
A. according to the solder side situation of required welding workpiece, described track base is fixed on by described adsorber the welding of workpiece
On face, and according to welding the position having debugged described welding gun rifle head at the actual welding of workpiece, the most described touch sensor connects
Contact workpiece weld and the weld information at this is transmitted to described controller, presetting the welding row of described welding gun simultaneously
Journey and the welding number of plies；
B. opening described welding gun, described motor drives described moving sliding base at the uniform velocity to slide along described retaining rail platform, and then band
Dynamic described welding gun carries out ground floor welding to workpiece weld；
C., after completing ground floor welding, described motor decommissions, and described elevator crib is in the effect of described jacking cylinder
Under rise to preset range so that the rifle head of described welding gun leaves workpiece solder side, the most described motor rotates backward
And drive described moving sliding base at the uniform velocity to slide along described retaining rail platform, and then described welding gun is driven to be back to initial position；
After the most described welding gun puts in place, described telescopic cylinder drives the overhanging default range of described expansion link, described jacking cylinder band
Dynamic described elevator crib drops to preset range, and the most described motor drives described moving sliding base even along described retaining rail platform
Ski-running is moved, and drives described welding gun that workpiece weld is carried out second layer welding；
E. repeat the above steps C, step D, until after the layer that workpiece weld completes regulation connects number of channels, closing described welding gun,
And from workpiece, take off described Portable welding machine people.
In step, described weld information includes workpiece thickness of slab, bevel angle, root gap, fusion length and position
Side-play amount.
In step E, the welding number of plies of described regulation is-layer.
The invention has the beneficial effects as follows: workpiece can be needed weld automatically to detect also by touch sensor by the present invention
Obtain the weld information such as the thickness of slab of workpiece, bevel angle, root gap, fusion length, position offset, and auto computing goes out
The current/voltage that is suitable for, speed of welding, weld interval, the amplitude of oscillation, the welding parameter such as the number of plies, in conjunction with the self structure of the present invention,
Final realization carries out automated, multi-level multi-pass welding to welding workpiece.Consequently, it is possible to both shortened weld interval, reduce welding difficulty
Degree, alleviates again enterprise's dependence to high-quality talents, has liberated labour force.
Accompanying drawing explanation
Fig. 1 is the schematic diagram that the Portable welding machine people in the present invention is arranged on inside workpiece work.
Detailed description of the invention
As it is shown in figure 1, a kind of Portable welding machine people, it includes track base 1, main engine bed 2, elevator crib 3, stretches and prop up
Support mechanism and welding gun 4, described main engine bed 2 is fixedly installed on described track base 1, and described elevator crib 3 is arranged on described master
On support 2, described retractable support mechanism is arranged on described elevator crib 3, and described welding gun 4 is arranged on described retractable support mechanism
On, the bottom of described track base 1 is provided with adsorber 11, and described track base 1 is fixed on by described adsorber 11 and needs Welder
On part.
Described elevator crib 3 adaptation is set on described main engine bed 2, is provided with jacking cylinder in described main engine bed 2, described
The outfan of jacking cylinder is connected with described elevator crib 3.
Horizontally disposed in described elevator crib 3 have telescopic cylinder, and the outfan of described telescopic cylinder is stretched with described
Contracting supporting mechanism is connected, and the back of described elevator crib 3 is provided with binding post 31, described jacking cylinder and described flexible gas
Cylinder is connected with the controller being arranged on its exterior by described binding post 31.
Described retractable support mechanism includes expansion link 41, right angle rack 42, gusseted platform 43 and welding gun support 44, institute
State expansion link 41 and be horizontally set on the inside of described elevator crib 3 upper end, one end of described expansion link 41 and described telescopic cylinder
Outfan connect, the other end extends the front end face of described elevator crib 3 and is connected with the upper beam of described right angle rack 42,
The vertical beam of described right angle rack 42 and the perpendicular lower section being placed in described expansion link 41 of described expansion link 41, described right angle props up
Being provided with sliding tray on the front end face of the vertical beam of frame 42, the vertical plane adaptation of described gusseted platform 43 is arranged on described slip
In groove, described welding gun support 44 is hinged on described gusseted platform 43, and described welding gun 4 is fixedly installed on described gusseted platform
On 43.
Described welding gun support 44 is hinged on described gusseted platform 43 by the first parbuckle screw 441, and described triangle props up
Two sides of support platform 43 are also respectively provided with curved track, and the afterbody adaptation of described welding gun support 44 is provided with two the second degrees of tightness
Screw 442, two described second parbuckle screw 442 adaptations respectively are arranged in two described curved tracks, and external staff is by adjusting
Save described second parbuckle screw 442 position in described curved track, and then regulate the angle of described welding gun support 44.Described weldering
The front portion of gun carriage 44 is provided with welding gun pawl, and described welding gun 4 is fixedly installed on described welding gun pawl, the rifle head end of described welding gun 4
Being provided with touch sensor, described touch sensor is connected with described controller, described welding gun 4 and outside welding wire conveying device
And the source of welding current is connected.
Described track base 1 includes moving sliding base, retaining rail platform and adsorber 11, in this specific embodiment, described suction
Adnexa 11 is electric magnet, and described moving sliding base adaptation is arranged on described retaining rail platform, four described adsorber 11 adaptations respectively
Being fixedly installed on the bottom surface of described retaining rail platform, described retaining rail platform is absorbed and fixed at surface of the work by described adsorber 11
On, the bottom of described main engine bed 2 is fixedly installed on described moving sliding base, and described main engine bed 2 is internally provided with and described control
The motor that device is connected, the outfan of described motor is connected with described moving sliding base.
A kind of welding procedure realized by above-mentioned Portable welding machine people, it comprises the following steps:
A. according to the solder side situation of required welding workpiece, described track base 1 is fixed on workpiece by described adsorber 11
On solder side, and according to welding the position having debugged described welding gun 4 rifle head at the actual welding of workpiece, the most described sensing contact
Device touches workpiece weld and is transmitted to described controller by the weld information at this, presets described welding gun 4 simultaneously
Welding stroke and the welding number of plies；
B. opening described welding gun 4, described motor drives described moving sliding base at the uniform velocity to slide along described retaining rail platform, and then band
Dynamic described welding gun 4 carries out ground floor welding to workpiece weld；
C., after completing ground floor welding, described motor decommissions, and described elevator crib 3 is in the effect of described jacking cylinder
Under rise to preset range so that the rifle head of described welding gun 4 leaves workpiece solder side, the most described motor rotates backward
And drive described moving sliding base at the uniform velocity to slide along described retaining rail platform, and then described welding gun 4 is driven to be back to initial position；
After the most described welding gun 4 puts in place, described telescopic cylinder drives the overhanging default range of described expansion link 41, described jacking cylinder
Driving described elevator crib 3 to drop to preset range, the most described motor drives described moving sliding base along described retaining rail
Platform at the uniform velocity slides, and drives described welding gun 4 that workpiece weld is carried out second layer welding；
E. repeat the above steps C, step D, until after the layer that workpiece weld completes regulation connects number of channels, closing described welding gun 4,
And from workpiece, take off described Portable welding machine people.
In step, described weld information includes workpiece thickness of slab, bevel angle, root gap, fusion length and position
Side-play amount.
In step E, the welding number of plies of described regulation is 5-7 layer.
The present invention is applicable to steel plate structure work pieces process welding field.
Claims (10)
1. a Portable welding machine people, it is characterised in that: it include track base (1), main engine bed (2), elevator crib (3),
Retractable support mechanism and welding gun (4), described main engine bed (2) is fixedly installed on described track base (1), described elevator crib
(3) being arranged on described main engine bed (2), described retractable support mechanism is arranged on described elevator crib (3), described welding gun (4)
Being arranged in described retractable support mechanism, the bottom of described track base (1) is provided with adsorber, and described track base (1) passes through institute
State adsorber to be fixed on and need to weld on workpiece.
Portable welding machine people the most according to claim 1, it is characterised in that: described elevator crib (3) is adaptive sheathed
On described main engine bed (2), in described main engine bed (2), it is provided with jacking cylinder, the outfan of described jacking cylinder and described liter
Fall cabinet (3) is connected.
Portable welding machine people the most according to claim 2, it is characterised in that: along level in described elevator crib (3)
Direction is provided with telescopic cylinder, and the outfan of described telescopic cylinder is connected with described retractable support mechanism, described elevator crib
(3) back is provided with binding post (31), described jacking cylinder and described telescopic cylinder and passes through described binding post (31) and set
Put the controller at its exterior to be connected.
Portable welding machine people the most according to claim 3, it is characterised in that: described retractable support mechanism includes stretching
Bar (41), right angle rack (42), gusseted platform (43) and welding gun support (44), described expansion link (41) is horizontally set on institute
Stating the inside of elevator crib (3) upper end, one end of described expansion link (41) is connected with the outfan of described telescopic cylinder, the other end
Extend the front end face of described elevator crib (3) and be connected with the upper beam of described right angle rack (42), described right angle rack
(42) vertical beam and the perpendicular lower section being placed in described expansion link (41) of described expansion link (41), described right angle rack (42)
Vertical beam front end face on be provided with sliding tray, the vertical plane adaptation of described gusseted platform (43) is arranged on described sliding tray
In, described welding gun support (44) is hinged on described gusseted platform (43), and described welding gun (4) is fixedly installed on described triangle and props up
In support platform (43).
Portable welding machine people the most according to claim 4, it is characterised in that: described welding gun support (44) passes through first
Parbuckle screw (441) is hinged on described gusseted platform (43), and two sides of described gusseted platform (43) set the most respectively
Being equipped with curved track, the afterbody adaptation of described welding gun support (44) is provided with two the second parbuckle screws (442), two described second
Parbuckle screw (442) adaptation respectively is arranged in two described curved tracks, and the front portion of described welding gun support (44) is provided with welding gun
Pawl, described welding gun (4) is fixedly installed on described welding gun pawl, and the rifle head end of described welding gun (4) is provided with touch sensor, described
Touch sensor is connected with described controller, and described welding gun (4) is connected with outside welding wire conveying device and the source of welding current.
Portable welding machine people the most according to claim 5, it is characterised in that: described track base (1) includes mobile sliding
Seat, retaining rail platform and adsorber (11), described moving sliding base adaptation is arranged on described retaining rail platform, described adsorber (11)
Being fixedly installed on the bottom surface of described retaining rail platform, the bottom of described main engine bed (2) is fixedly installed on described moving sliding base, described
Main engine bed (2) is internally provided with the motor being connected with described controller, the outfan of described motor and described shifting
Dynamic slide is connected.
Portable welding machine people the most according to claim 6, it is characterised in that: described adsorber (11) is electric magnet.
8. the welding procedure realized by the Portable welding machine people described in claim 7, it is characterised in that its bag
Include following steps:
A. according to the solder side situation of required welding workpiece, described track base (1) is fixed on work by described adsorber (11)
On the solder side of part, and at the actual welding according to welding workpiece, debugged the position of described welding gun (4) rifle head, now described in connect
Tactile sensor contacts transmits to described controller to workpiece weld and by the weld information at this, presets described weldering simultaneously
The welding stroke of rifle (4) and the welding number of plies；
B. opening described welding gun (4), described motor drives described moving sliding base at the uniform velocity to slide along described retaining rail platform, and then
Drive described welding gun (4) that workpiece weld is carried out ground floor welding；
C., after completing ground floor welding, described motor decommissions, and described elevator crib (3) is at the work of described jacking cylinder
Rising under with preset range, so that the rifle head of described welding gun (4) leaves workpiece solder side, the most described motor is reverse
Rotate and drive described moving sliding base at the uniform velocity to slide along described retaining rail platform, and then driving described welding gun (4) to be back to initial bit
Put；
After the most described welding gun (4) puts in place, described telescopic cylinder drives described expansion link (41) overhanging default range, described jacking
Cylinder drives described elevator crib (3) to drop to preset range, and the most described motor drives described moving sliding base along described
Retaining rail platform at the uniform velocity slides, and drives described welding gun (4) that workpiece weld is carried out second layer welding；
E. repeat the above steps C, step D, until after the layer that workpiece weld completes regulation connects number of channels, closing described welding gun
(4) described Portable welding machine people, and is taken off from workpiece.
Welding procedure the most according to claim 8, it is characterised in that: in step, described weld information includes work plate
Thickness, bevel angle, root gap, fusion length and position offset.
Welding procedure the most according to claim 8, it is characterised in that: in step E, the welding number of plies of described regulation is
5-7 layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610617908.6A CN106141520A (en) | 2016-08-01 | 2016-08-01 | Portable welding machine people and welding procedure thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610617908.6A CN106141520A (en) | 2016-08-01 | 2016-08-01 | Portable welding machine people and welding procedure thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106141520A true CN106141520A (en) | 2016-11-23 |
Family
ID=57328243
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610617908.6A Pending CN106141520A (en) | 2016-08-01 | 2016-08-01 | Portable welding machine people and welding procedure thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106141520A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112719721A (en) * | 2020-12-02 | 2021-04-30 | 海门市帕源路桥建设有限公司 | Three-dimensional multi-head welding spot automatic tracking and positioning welding machine |
| CN112756870A (en) * | 2021-01-12 | 2021-05-07 | 浙江宝阳新能源科技有限公司 | Baffle welding set in solar energy heat storage water tank |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112719721A (en) * | 2020-12-02 | 2021-04-30 | 海门市帕源路桥建设有限公司 | Three-dimensional multi-head welding spot automatic tracking and positioning welding machine |
| CN112756870A (en) * | 2021-01-12 | 2021-05-07 | 浙江宝阳新能源科技有限公司 | Baffle welding set in solar energy heat storage water tank |
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Application publication date: 20161123 |
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